Effects of surfactants on the morphology of composite polymer particles produced by two‐stage seeded emulsion polymerization

Poly(methyl methacrylate) (PMMA)–polystyrene (PS) composite polymer particles were synthesized in the presence of a surfactant by two‐stage seeded emulsion polymerization. The first stage was the synthesis of PMMA particles by soapless emulsion polymerization; the second stage was the synthesis of the PMMA–PS composite polymer particles with the PMMA particles as seeds. In the second stage of the reaction, three kinds of surfactants—sodium laurate sulfate (SLS), polyoxyethylene (POE) sorbitan monolaurate (Tween 20), and sorbitan monolaurate (Span 20)—were used to synthesize the PMMA–PS composite particles. Both the properties and concentrations of the surfactants influenced the morphology of the composite particles significantly. Core–shell composite particles, with PS as the shell and PMMA as the core, were synthesized in the presence of a low concentration of the hydrophilic surfactant SLS. This result was the same as that in the absence of the surfactant. However, a low concentration of Tween 20 led to composite particles with a core/strawberry‐like shell morphology; the core region was a PS phase, and the strawberry‐like shell was a PS phase dispersed in a PMMA phase. With an increase in the concentration of SLS, the morphology of the composite particles changed from core (PMMA)–shell (PS) to core (PS)–shell (PMMA). Moreover, the effects of a high concentration of Tween 20 or Span 20 on the morphology of the PMMA–PS composite particles were investigated in this study. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2224–2236, 2005     

Facile preparation of monodisperse hollow cross‐linked chitosan microspheres

We have successfully prepared biocompatible and biodegradable hollow microspheres using carboxyl‐functionalized polystyrene particles as core template and the chitosan cross‐linked with glutaraldehyde as the shell. The monodisperse carboxyl‐functionalized polystyrene particles were made by emulsifier‐free emulsion polymerization. The structure, morphology, and constitution of the carboxyl‐functionalized polystyrene particles were characterized by FTIR, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X‐ray photoelectron spectroscopy (XPS). The structure, morphology, and formation process of the hollow cross‐linked chitosan microspheres were characterized by FTIR, SEM, and TEM. The results revealed that the latex particles were removed by exposed to solvent and the microspheres exhibited the hollow structure. This work confirmed that the hollow microspheres were accomplished by fabricating on the basis of chemical cross‐linking on the surface of the carboxyl‐functionalized polystyrene particles and then removing off the cores of particles. Moreover, with the increase of carboxyl‐functionalization degree at the surface of latexes and the increase of cross‐linking period, the thicker and firmer monodisperse hollow microspheres were obtained. In addition, a water‐soluble drug, salicylic acid, encapsulated in the microcapsules slowly released at pH 1.2. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 228–237, 2008     

Highly magnetic latexes from submicrometer oil in water ferrofluid emulsions

The synthesis of functionalized submicrometer magnetic latex particles is described as obtained from a preformed magnetic emulsion composed of organic ferrofluid droplets dispersed in water. Composite (polystyrene/γ‐Fe₂O₃) particles were prepared according to a two‐step procedure including the swelling of ferrofluid droplets with styrene and a crosslinking agent (divinyl benzene) followed by seeded emulsion polymerization with either an oil‐soluble [2,2′‐azobis(2‐isobutyronitrile)] or water‐soluble (potassium persulfate) initiator. Depending on the polymerization conditions, various particle morphologies were obtained, ranging from asymmetric structures, for which the polymer phase was separated from the inorganic magnetic phase, to regular core–shell morphologies showing a homogeneous encapsulation of the magnetic pigment by a crosslinked polymeric shell. The magnetic latexes were extensively characterized to determine their colloidal and magnetic properties. The desired core–shell structure was efficiently achieved with a given styrene/divinyl benzene ratio, potassium persulfate as the initiator, and an amphiphilic functional copolymer as the ferrofluid droplet stabilizer. Under these conditions, ferrofluid droplets were successfully turned into superparamagnetic polystyrene latex particles, about 200 nm in size, containing a large amount of iron oxide (60 wt %) and bearing carboxylic surface charges. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2642–2656, 2006     

Preparation of epoxy‐functionalized polystyrene/silica core–shell composite nanoparticles

Epoxy‐functionalized polystyrene/silica core–shell composite nanoparticles were prepared by the postaddition of glycidyl methacrylate (GMA) via emulsion polymerization. The outermost shell of obtained multilayered core–shell particles was made up of poly(glycidyl methacrylate) (PGMA). A semicontinuous process involving the dropwise addition of GMA was used to avoid demulsification of the emulsion system. The amount of grafted PGMA was quantified by Fourier transform infrared spectroscopy and was altered in a wide range (1–50 wt % to styrene). The binding efficiency was usually high (ca. 90%), indicating strong adhesion between the silica core and the polymer shell. There were approximately four or five original silica beads, which formed a cluster, per composite of nanoparticles whose size was about 60–70 nm. Other main factors of polymerization conditions including the amounts of sodium dodecyl sulfonate and silica are also discussed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2253–2262, 2004     

Polymer–TiO2 composite nanorattles via RAFT‐mediated emulsion polymerization

In this work, successful synthesis of polymer nanorattles containing titanium dioxide pigment particles in the centers of air voids is reported. The method used amphiphilic macro‐RAFT copolymers as stabilizers for pigment dispersion and the subsequent encapsulation of the pigment with polymer. The particles were first encapsulated by a water swellable hydrophilic layer, followed by a hard hydrophobic layer. Nanorattles were formed by swelling of hydrophilic polymer layers on the surface of the encapsulated pigment particles in a basic solution at elevated temperature. After swelling, the outer hard polymer shell was crosslinked to improve its strength. Air void sizes of the nanorattles were found to be controlled by swelling time, temperature, and the hydrophilic polymer layer thickness. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Microgel Capsules Tailored by Droplet‐Based Microfluidics

Microgel capsules are micrometer‐sized particles that consist of a cross‐linked, solvent‐swollen polymer network complexed with additives. These particles have various applications, such as drug delivery, catalysis, and analytics. To optimize the performance of microgel capsules, it is crucial to control their size, shape, and content of encapsulated additives with high precision. There are two classes of microgel‐capsule structures. One class comprises bulk microcapsules that consist of a polymer network spanning the entire particle and entrapping the additive within its meshes. The other class comprises core–shell structures; in this case, the microgel polymer network just forms the shell of the particles, whereas their interior is hollow and hosts the encapsulated payload. Both types of structures can be produced with exquisite control by droplet‐based microfluidic templating followed by subsequent droplet gelation. This article highlights some early and recent achievements in the use of this technique to tailor soft microgel capsules; it also discusses applications of these particles. A special focus is on the encapsulation of living cells, which are very sensitive and complex but also very useful additives for immobilization within microgel particles.     

Preparation of magnetic polystyrene latex via the miniemulsion polymerization technique

Magnetic iron oxide (magnetite, Fe₃O₄) nanoparticles were encapsulated with polystyrene to give a stable water‐based magnetic polymer latex, using the miniemulsion polymerization technique. The resulting magnetic latexes were characterized with transmission electron microscopy (TEM), dynamic light scattering (DLS), vibrating sample magnetometer measurements (VSM), and ⁵⁷Fe Mössbauer spectroscopy measurements. TEM revealed that all magnetite nanoparticles were embedded in the polymer spheres, leaving no empty polystyrene particles. The distribution of magnetite particles within the polystyrene spheres was inhomogeneous, showing an uneven polar appearance. The DLS measurements indicated a bimodal size distribution for the particles in the latexes. According to our magnetometry and Mössbauer spectroscopy data, the encapsulated magnetite particles conserve their superparamagnetic feature when they are separated in the polymer matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4802–4808, 2004     

Preparation of macroporous functionalized polymer beads by a multistep polymerization and their application in zirconocene catalysts for ethylene polymerization

Macroporous functionalized polymer beads of poly(4‐vinylpyridine‐co‐1,4‐divinylbenzene) [P(VPy‐co‐DVB)] were prepared by a multistep polymerization, including a polystyrene (PS) shape template by emulsifier‐free emulsion polymerization, linear PS seeds by staged template suspension polymerization, and macroporous functionalized polymer beads of P(VPy‐co‐DVB) by multistep seeded polymerization. The polymer beads, having a cellular texture, were made of many small, spherical particles. The bead size was 10–50 μm, and the pore size was 0.1–1.5 μm. The polymer beads were used as supports for zirconocene catalysts in ethylene polymerization. They were very different from traditional polymer supports. The polymer beads could be exfoliated to yield many spherical particles dispersed in the resulting polyethylene particles during ethylene polymerization. The influence of the polymer beads on the catalytic behavior of the supported catalyst and morphology of the resulting polyethylene was investigated. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 873–880, 2003     

Synthesis of polymer particles possessing radical initiating sites on the surface by emulsion copolymerization and construction of core–shell structures by a photoinduced atom transfer radical polymerization approach

The crosslinked polystyrene particles possessing photofunctional N,N‐diethyldithiocarbamate groups on their surface were prepared by free‐radical emulsion copolymerization of a mixture of styrene, divinylbenzene and 4‐vinylbenzyl N,N‐diethyldithiocarbamate with redox system as an initiator under UV irradiation. In this copolymerization, the inimer 4‐vinylbenzyl N,N‐diethyldithiocarbamate acted the formation of hyperbranched structures by living radical photopolymerization. The particle sizes (number‐average particle diameter = 214–523 nm) were controlled by varying the feed amount of surfactant and size distributions were relatively narrow. Subsequently, core–shell particles were synthesized by photoinduced atom transfer radical polymerization approach of methyl methacrylate initiated by photofunctional polystyrene particles as a macroinitiator. Such core–shell particles were stabilized sterically by grafted chains in organic solvents. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1771–1777, 2007     

Synthesis and characterization of water‐soluble barbiturate‐ and thiobarbiturate‐functionalized polystyrene

The synthesis and characterization of barbiturate‐ and thiobarbiturate‐functionalized polystyrene from polystyrene homopolymer by polymer‐modification reactions is discussed. Polystyrene homopolymer quantitatively functionalized at the para postion with diethyl oxomalonate functionality was subjected to a condensation reaction with urea and thiourea in the presence of sodium methoxide in methanol. This reaction proceeded essentially to quantitative conversion to the barbiturate‐ (BAPS) and thiobarbiturate‐functionalized polystyrenes (TBAPS) as estimated by ¹H NMR, UV, and IR spectroscopies. Thus, several copolymers of styrene with barbiturate‐ and thiobarbiturate‐functionalized styrene were synthesized. The detailed characterizations of quantitatively functionalized polystyrene using gel permeation chromatographic, IR, UV, and ¹H NMR spectroscopic techniques as well as thermogravimetric analysis are discussed. An application of the newly synthesized polymer in removing Cu(II) ions from aqueous solution is demonstrated. This is the first report on the synthesis of BAPS and TBAPS by the polymer‐modification route or otherwise. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 731–737, 2002; DOI 10.1002/pola.10154     

Synthesis of polystyrene brush on multiwalled carbon nanotubes treated with KMnO4 in the presence of a phase‐transfer catalyst

Multiwalled carbon nanotubes (MWNTs) were effectively functionalized with KMnO₄ in the presence of a phase‐transfer catalyst at room temperature. The hydroxyl functionalized MWNTs were reacted with a vinyl‐group carrying silane‐coupling agent and the terminal vinyl groups were used to fabricate polystyrene (PS) brushes by solution polymerization. Finally, PS‐encapsulated MWNTs were obtained. The synthesis results were verified from FT‐Raman, thermal gravimetric analysis, energy dispersive X‐ray analysis, and transmission electron microscope. PS‐encapsulated MWNTs had much improved dispersion stability in hydrophobic medium, toluene since grafted hydrophobic PS interacts with media and has improved compatibility. This functionalization technique would provide a facile route to prepare various polymer brushes on the surface of MWNTs to improve the dispersion of MWNTs for potential applications. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4413–4420, 2007     

Synthesis of raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization

Organic–inorganic hybrid particles have many potential applications, but almost all research has been focused on hybrid particles with one kind of inorganic nanoparticle. This article presents a novel and facile preparation approach for raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization. In this method, larger, surface‐modified silica particles are first dispersed into monomer droplets to form a miniemulsion, and then raspberry‐like silica/polystyrene/silica multilayer hybrid particles are directly obtained when miniemulsion polymerization is performed in the presence of smaller, unmodified silica particles with 4‐vinylpyridine as an auxiliary monomer. Influential parameters such as the amount of 4‐vinylpyridine, the surfactant concentration, and the pH value of the system have been investigated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1028–1037, 2007     

Poly(methyl methacrylate) encapsulation of calcium carbonate particles

Dispersed calcium carbonate particles are encapsulated with poly(methyl methacrylate). The optimum condition for the polymerization is investigated; and the encapsulated particles are characterized by spectrophotometric analysis, acid decomposition, thermal analysis, and microscopic observation. From the conversion comparison of the MMA monomer it is found that the optimum concentration of polymerization initiator is 1.58 × 10^?3 mol/L. The highest yield of encapsulation is obtained at 250 rpm with a concentration of 0.5 wt % surfactant (sodium dodecyl benzene sulfonate). A comparison of the Fourier transform IR spectra distinctly indicates the formation of PMMA on the surface of the calcium carbonate particles. The outcome of an acid decomposition test proves that the PMMA coating protects the particles. In addition, thermal analyses and microscopic observation characterize the PMMA on the surface of encapsulated particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4063–4073, 2004     

Immobilization of RAFT agents on silica nanoparticles utilizing an alternative functional group and subsequent surface‐initiated RAFT polymerization

Silica–polystyrene core‐shell particles were successfully prepared by surface‐mediated reversible addition fragmentation chain transfer (RAFT) polymerization of styrene monomer from the surfaces of the silica‐supported RAFT agents. Initially, macro‐RAFT agents were synthesized by RAFT polymerization of γ‐methacryloxypropyltrimethoxysilane (MPS) in the presence of chain transfer agents (CTAs). Immobilization of CTAs onto the silica surfaces was then performed by reacting silica with macro‐RAFT agents via a silane coupling. Grafting of polymer onto silica forms core‐shell nanostructures and shows a sharp contrast between silica core and polymer shell in the phase composition. The thickness of grafted‐polymer shell and the diameter of core‐shell particles increase with the increasing ratio of monomer to silica. A control experiment was carried out by conventional free radical emulsion copolymerization of MPS‐grafted silica and styrene under comparable conditions. The resulting data provide further insight into the chemical composition of grafted‐polymers that are grown from the silica surface through RAFT process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 467–484, 2009     

Reactive surfactants in heterophase polymerization. XXV. Core–shell lattices stabilized with a mixture of maleic anionic and styrenic nonionic surfactants

Core–shell lattices with a polystyrene core and a polystyrene/butyl acrylate shell with more than 40% solid contents were produced using a combination of sodium dodecyl maleate hemiester as anionic surfactant and styrenic block copolymer of butylene oxide and ethylene oxide as nonionic surfactant. Stable lattices able to resist rather high concentrations of electrolytes can be obtained, provided a careful protocol of the addition of surfactants is used. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2251–2262, 1999     

Polystyrene‐Core–Silica‐Shell Hybrid Particles Containing Gold and Magnetic Nanoparticles

Polystyrene‐core–silica‐shell hybrid particles were synthesized by combining the self‐assembly of nanoparticles and the polymer with a silica coating strategy. The core–shell hybrid particles are composed of gold‐nanoparticle‐decorated polystyrene (PS‐AuNP) colloids as the core and silica particles as the shell. PS‐AuNP colloids were generated by the self‐assembly of the PS‐grafted AuNPs. The silica coating improved the thermal stability and dispersibility of the AuNPs. By removing the “free” PS of the core, hollow particles with a hydrophobic cage having a AuNP corona and an inert silica shell were obtained. Also, Fe₃O₄ nanoparticles were encapsulated in the core, which resulted in magnetic core–shell hybrid particles by the same strategy. These particles have potential applications in biomolecular separation and high‐temperature catalysis and as nanoreactors.     

Encapsulation of silica nanoparticles by miniemulsion polymerization

Hybrid silica/polystyrene nanoparticles were synthesized by miniemulsion polymerization. With the objective to prepare core‐shell hybrid nanoparticles having narrow particle size distributions (PSDs) as well as a high degree of silica encapsulation, the effect of adding surface modifiers, the size of silica nanoparticles, the ratio styrene/silica, the surfactant concentration, and the presence of ethanol in the reaction mixture were studied. A synergistic effect was observed using oleic acid (OA) together with 3‐(trimethoxysilyl)propyl methacrylate (TPM) in the compatibilization step between the organic phase (monomer) and inorganic nanoparticles (silica). Mono and multinuclear eccentric core‐shell hybrid nanoparticles were obtained. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 935–948, 2009     

Enhancing dispersion of copper nanowires in melt‐mixed polystyrene composites

Copper nanowire (CuNWs)/polystyrene (PS) composites were prepared by melt mixing using unfunctionalized and functionalized nanowires. Alkanethiols were utilized to modify the surface of CuNWs postsynthesis and enable their dispersion in a polymer melt. Unfunctionalized nanowires decreased the electrical resistivity of PS by nine orders of magnitude with 2.0 vol % Cu, and resulted in composites with a viscoelastic behavior dominated by polymer–polymer networks indicating that electrical percolation occurred without a transition from liquid‐like to solid‐like behavior (i.e., rheological percolation). Results from transmission electron microscopy (TEM), scanning electron microscopy (SEM), and melt rheology characterization indicated that surface modification of CuNWs contributed to the dispersion of the nanofiller in the polymer matrix. CuNWs functionalized with 1‐octanethiol and 1‐butanethiol produced rheological percolation and a gradual decrease in the electrical resistivity of the PS nanocomposites with increasing concentration of nanowires. Polymer nanocomposites with low concentrations of functionalized nanowires showed lower complex viscosities than pure PS; this was attributed to a plasticizing effect introduced by the alkanethiols. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2064–2078, 2008     

Acrylic polymer/silica organic–inorganic hybrid emulsions for coating materials: Role of the silane coupling agent

Acrylic polymer/silica organic–inorganic hybrid emulsions were synthesized by a simple method, that is, a conventional emulsion polymerization and subsequent sol–gel process, to provide water‐based coating materials. The acrylic polymer emulsions contained a silane coupling agent monomer, such as methacryloxypropyltriethoxysilane, to form highly solvent‐resistant hybrid films. On the other hand, the hybrid films from the surface‐modified polymer emulsions, in which the silane coupling agent was located only on the surface of the polymer particles and the particle core was not crosslinked, did not exhibit high solvent resistance. A honeycomblike array structure, which was derived from the polymer particles (diameter ≈ 50 nm) and the silica domain, on the hybrid film surfaces was observed by atomic force microscopy. The crosslinked core part and silane coupling agent containing the shell part of the polymer particles played important roles in attaining high solvent resistance. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4736–4742, 2006     

Functionalization of multiwalled carbon nanotube via surface reversible addition fragmentation chain transfer polymerization and as lubricant additives

Polymer‐grafted multiwalled carbon nanotube (MWCNT) hybrid composite which possess a hard backbone of MWCNT and a soft shell of brush‐like polystyrene (PSt) were synthesized. The reversible addition fragmentation chain transfer (RAFT) agents were successfully immobilized onto the surface of MWCNT first, and PSt chains were subsequently grafted from sidewall of MWCNT via RAFT polymerization. Chemical structure of resulting product and the quantities of grafted polymer were determined by Fourier transform infrared, thermal gravimetric analysis, nuclear magnetic resonance, and X‐ray photoelectron spectra. Transmission electron microscopy and field emission scanning electron microscopy images clearly indicate that the nanotubes were coated with a polymer layer. Furthermore, the functionalized MWCNT as additives was added to base lubricant and the tribological property of resultant MWCNT lubricant was investigated with four‐ball machines. The results indicate that the functionalization led to an improvement in the dispersion of MWCNT and as additives it amended the tribological property of base lubricant. The mechanism of the significant improvements on the tribological properties of the functionalized MWCNT as additives was discussed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3014–3023, 2008