Dispersion of multiwalled carbon nanotubes in a rubber matrix using an internal mixer: Effects on rheological and electrical properties

The dispersion of multiwalled carbon nanotubes (CNTs) in an ethylene propylene rubber matrix was investigated using an internal mixer. Poly(ethylene‐co‐polyvinyl acetate) (EVA) statistic copolymer was used as a dispersing agent. The effects of the concentration of the dispersing agent and the matrix viscosity on the quality of the dispersion of 1 wt % of CNTs were studied by using microscopy and rheology in the melt state. It was demonstrated that the dispersion is governed principally by the viscosity of the matrix. As expected, better dispersion was observed when the matrix exhibited a lower viscosity. The influence of the filler content on the rheological and electrical properties is presented. A Cross model with a yield stress is proposed to describe the rheological behavior of these materials, which exhibit a viscoelastic solid behavior from 1 wt % CNT content. Electrical measurement data indicate that the electrical percolation threshold was 2.9 wt %. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1597–1604, 2011     

Complementary effects of multiwalled carbon nanotubes and conductive carbon black on polyamide 6

This article introduces a newly innovative idea for preparation of superconductive ternary polymeric composites of polyamide 6 (PA6), conductive carbon black (CCB), and multiwalled carbon nanotubes (MWCNTs) with different weight ratios by a melt‐mixing technique. The complementary effects of CCB and MWCNTs at different compositions on rheological, physical, morphological, thermal, and dynamic mechanical and electrical properties of the ternary composites have been examined systematically. We have used a novel formulation to produce high‐weight fraction ternary polymer composites that show extremely higher conductivity when compared with their corresponding binary polymer composites at the same carbon loading. For example, with an addition of 10 wt % MWCNTs into the CCB/PA6 composite preloaded with 10 wt % CCB, the electrical conductivity of these ternary composites was about 5 S/m, which was 10 times that of the CCB/PA6 binary composite (0.5 S/m) and 125 times that of the MWCNT/PA6 binary composite (0.04 S/m) at 20 wt % carbon loading. The incorporation of the MWCNTs effectively enhanced the thermal stability and crystallization of the PA6 matrix in the CCB/PA6 composites through heterogeneous nucleation. The MWCNTs appeared to significantly affect the mechanical and rheological properties of the PA6 in the CCB/PA6 composites, a way notably dependent on the MWCNT contents. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1203–1212, 2010     

Effects of processing conditions on rheological,thermal, and electrical properties of multiwall carbon nanotube/epoxy resin composites

We report on the effect of processing conditions on rheology, thermal and electrical properties of nanocomposites containing 0.02–0.3 wt % multiwall carbon nanotubes in an epoxy resin. The influence of the sonication, the surface functionalization during mixing, as well as the application of external magnetic field (EMF) throughout the curing process was examined. Rheological tests combined with optical microscopy visualization are proved as a very useful methodology to determine the optimal processing conditions for the preparation of the nanocomposites. The Raman spectra provide evidence for more pronounced effect on the functionalized with hardener compositions, particularly by curing upon application of EMF. Different chain morphology of CNTs is created depending of the preparation conditions, which induced different effects on the thermal and electrical properties of the nanocomposites. The thermal degradation peak is significantly shifted towards higher temperatures by increasing the nanotube content, this confirming that even the small amount of carbon nanotubes produces a strong barrier effect for the volatile products during the degradation. The ac conductivity measurements revealed lower values of the percolation threshold (pc) in the range of 0.03–0.05 wt %. CNTs for the nanocomposites produced by preliminary dispersing of nanotubes in the epoxy resin, compared to those prepared by preliminary functionalization of the nanotubes in the amine hardener. This is attributed to the higher viscosity and stronger interfacial interactions of the amine hardener/CNT dispersion which restricts the reorganization of the nanotubes. The application of the EMF does not influence the pc value but the dc conductivity values (σ_dc) of the nanocomposites increased at about one order of magnitude due to the development of the aforementioned chain structure. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Polymerized ionic liquid functionalized multi-walled carbon nanotubes/polyetherimide composites

Thin polyetherimide (PEI) films containing 0.1–3 wt.% multi-walled carbon nanotubes (MWCNTs), have been prepared from three types of MWCNTs, namely pristine, oxidized and polymerized ionic liquid (PIL) functionalized CNTs. Oxidized and PIL functionalized CNTs (CNT–PIL) showed better dispersion in the matrix compared to pristine CNTs. For CNT–PIL, alignment of CNTs has been observed in the matrix. Regardless of the type of CNTs, their incorporation led to an increased thermal stability of the polymer matrix. Dynamic mechanical analysis showed that storage modulus increased by up to 25% (3 wt.% CNT–PIL) and an increase in the height of the damping peaks (tan δ). The addition of CNTs did not have any significant influence on the tensile properties and T_g of the polymer, and the electrical conductivity did not decrease in the case of modified CNTs.     

Fundamental study of crystallization,orientation, and electrical conductivity of electrospun PET/carbon nanotube nanofibers

The morphology, structure, and properties of polyethylene terephthalate (PET)/Carbon Nanotubes (CNT) conductive nanoweb were studied in this article. Nanocomposite nanofibers were obtained through electrospinning of PET solutions in trifluoroacetic acid (TFA)/dichloromethane (DCM) containing different concentrations and types of CNTs. Electrical conductivity measurements on nanofiber mats showed an electrical percolation threshold around 2 wt % multi‐wall carbon nanotubes (MWCNT). The morphological analysis results showed smoother nanofibers with less bead structures development when using a rotating drum collector especially at high concentrations of CNTs. From crystallographic measurements, a higher degree of crystallinity was observed with increasing CNT concentrations above electrical percolation. Spectroscopy results showed that both PET and CNT orientation increased with the level of alignment of the nanofibers when the nanotube concentration was below the electrical percolation threshold; while the orientation factor was reduced for aligned nanofibers with higher content in CNT. Considerable enhancement in mechanical properties, especially tensile modulus, was found in aligned nanofibers; at least six times higher than the modulus of random nanofibers at concentrations below percolation. The effect of alignment on the mechanical properties was less important at higher concentrations of CNTs, above the percolation threshold. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 2052–2064, 2010     

The effect of a semi‐industrial masterbatch process on the carbon nanotube agglomerates and its influence in the properties of thermoplastic carbon nanotube composites

This study details an industrial process to prepare polypropylene (PP) composites reinforced with different loadings (0.5–10wt.%) of carbon nanotubes (CNTs) from a direct dilution of a masterbatch produced by an optimized extrusion compounding process. The work demonstrates how the anisotropy in the distribution of CNTs can have a positive effect on the electrical conductivity and fracture toughness of the resulting composites. The composite with the highest loading of CNTs had an electrical conductivity of 10^?2 S/m comparable with those reported in the available literature. The composites showed anisotropy in their properties that seems to be caused by the non‐homogeneous distribution of the agglomerates produced by the orientation of the flow direction during the injection process. The composites produced in this work exhibited a fracture toughness up to 55% higher than neat PP and failed by polymer ductile tearing. It was found that the CNT agglomerates distributed throughout the matrix increased the toughness of PP by promoting plastic deformation of the matrix during the fracture process and by a slight load transfer between the polymer matrix and the CNTs of the agglomerates. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55 , 189–197     

Effect of carbon nanotubes on the crystallization and properties of polypropylene

The effect of different concentrations of single‐walled carbon nanotubes (SWNTs) on the nonisothermal crystallization kinetics, morphology, and mechanical properties of polypropylene (PP) matrix composites obtained by melt compounding was investigated by means of X‐ray diffraction, differential scanning calorimetry, optical and scanning electron microscopy, and dynamic mechanical thermal analysis. Microscopy showed well‐dispersed nanotube ropes together with small and large aggregates. The modulus was found to increase by about 75% at a level of 0.5 wt % nanotubes. The SWNTs displayed a clear nucleating effect on the PP crystallization, favoring the α crystalline form rather than the β form. The crystallization kinetics analysis showed a significant increase in activation energy on incorporating nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2445–2453, 2005     

Coagulation method for preparing single-walled carbon nanotube/poly(methyl methacrylate) composites and their modulus,electrical conductivity,and thermal stability

A coagulation method providing a better dispersion of single-walled carbon nanotubes (SWNTs) in a polymer matrix was used to produce SWNT/poly(methyl methacrylate) (PMMA) composites. Optical microscopy and scanning electron microscopy showed an improved dispersion of SWNTs in the PMMA matrix, a key factor in composite performance. Aligned and unaligned composites were made with purified SWNTs with different SWNT loadings (0.1–7 wt %). Comprehensive testing showed improved elastic modulus, electrical conductivity, and thermal stability with the addition of SWNTs. The electrical conductivity of a 2 wt % SWNT composite decreased significantly (>10⁵) when the SWNTs were aligned, and this result was examined in terms of percolation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3333–3338, 2003     

Polymer‐nanofiber composites: Enhancing composite properties by nanofiber oxidation

Nanocomposites of styrene and vinyl phenol copolymers, which contain varying (10, 20, and 40 mol %) vinyl phenol content, were prepared with 1 wt % unoxidized, 1 wt % oxidized, and 5 wt % oxidized carbon nanofibers. Dynamic mechanical analysis and differential scanning calorimetry indicate that the composites prepared from oxidized nanofibers exhibit improved thermal and structural properties relative to those prepared from unoxidized nanofibers. The optimum enhancement in the mechanical and thermal properties was observed for the composite containing oxidized nanofibers and the 20% vinyl phenol copolymer. These results are in excellent agreement with our previous work on carbon nanotube–polymer composites and suggest that the presence of intermolecular interactions between the copolymer matrix and nanofibers are responsible for the observed property enhancement. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3053–3061, 2006     

Dissolution of MWCNTs by using polyoxadiazoles,and highly effective reinforcement of their composite films

Nonmodified multiwalled carbon nanotubes (MWCNTs)/sulfonated polyoxadiazole (sPOD) nanocomposites are successfully prepared by a facile solution route. The pristine MWCNTs are dispersed in a sPOD solution, and the mixtures are fabricated into thin films by solution casting. The homogeneous dispersion of nanotubes in the composites is confirmed by transmission electron microscopy. The mechanical properties, thermal stability, and electrical conductivity are investigated. Tensile strength, elongation at break, and tensile energy to break are shown to increase by more than 28, 45, and 73%, respectively, by incorporating up to 1.0 wt % pristine MWCNTs. The experimental values for sPOD/MWCNTs composite stiffness are compared with Halpin‐Tsai and modified Halpin‐Tsai predictions. The storage modulus is found to increase up to 10% at low CNT loading. The composite films, which have an outstanding thermal stability, show an increase of up to 57 °C in the initial degradation temperature. The addition of 1.0 wt % MWCNTs increases the electrical conductivity of the sPOD matrix by two orders of magnitude. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Ethylene/silane copolymers prepared with a metallocene catalyst as polymeric additives in polyethylene/aluminum trihydroxide composites

Metallocene catalyst based polyethylene‐co‐7‐octenyldimethyl phenyl silane (PE/Si? Ph ) and its post‐treated functional forms PE/Si? X ( X = Cl , F , OCH₃ , OCH₂CH₃ ) were used as additives in PE/ATH composites. The impact strength of the composites was significantly increased after a small addition (0.5–3.0 wt %) of the functionalized form of the copolymer (PE/Si? X ). The thermal study of the composites gave us more information about the additive's behavior at the filler/matrix interphase and correlation to the mechanical properties was found. According to this thermal data, the original untreated form of PE/Si? Ph also seemed to interact weakly with the ATH‐filler particles, which was seen in an altered interphase at the filler/matrix boundary layer. The interaction was not strong enough to improve the impact strength of composites but an increase was observed in some other mechanical properties (tensile stress, yield strain). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5597–5608, 2005     

Relations between the aspect ratio of carbon nanotubes and the formation of percolation networks in biodegradable polylactide/carbon nanotube composites

The biodegradable polylactide composites containing carbon nanotubes (CNTs) with high aspect ratio (HAR) and low aspect ratio (LAR) were prepared by melt mixing. The physical properties of those two systems were characterized in terms of rheology, conductivity, and mechanical properties for establishing preliminary structure–property relations. Several viscoelastic models were then used to further describe the relations between aspect ratio and percolation network of CNTs. The results show that these two CNTs present different structural characteristics in the polylactide (PLA) matrix during melt mixing: the LAR CNTs are far stiffer than the HAR CNTs. At low loading levels, the former is dispersed as bent fibers or their small bundles, whereas the latter is dispersed as self‐entangled flocs, presenting far larger hydrodynamic radius than the former. At high loading levels, both are dispersed as flocs due to strong tube–tube interactions. However, the two CNTs show approximate average floc size and mesh size because they present same rigid length and effective aspect ratio. At identical loadings, therefore, the HAR CNTs have more total number of flocs than that of the LAR CNTs, forming network with more compact structure and imparting higher contributions to properties of the composites as a result. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 479–489, 2010     

Thermal curing behavior of MWCNT modified vinyl ester‐polyester resin suspensions prepared with 3‐roll milling technique

This study aims to investigate the curing behavior of a vinyl ester‐polyester resin suspensions containing 0.3 wt % of multiwalled carbon nanotubes with and without amine functional groups (MWCNTs and MWCNT‐NH₂). For this purpose, various analytical techniques, including Differential Scanning Calorimetry (DSC), Fourier infrared spectroscopy (FTIR), Raman Spectroscopy, and Thermo Gravimetric Analyzer (TGA) were conducted. The resin suspensions with carbon nanotubes (CNTs) were prepared via 3‐roll milling technique. DSC measurements showed that resin suspensions containing CNTs exhibited higher heat of cure (Q), besides lower activation energy (E_a) when compared with neat resin. For the sake of simplicity of interpretation, FTIR investigations were performed on neat vinyl ester resin suspensions containing the same amount of CNTs as resin. As a result, the individual fractional conversion rates of styrene and vinyl ester were interestingly found to be altered dependent on MWCNTs and MWCNT‐NH₂. The findings obtained from RS measurements of the cured samples are highly proportional to those obtained from FTIR measurements. TGA measurements revealed that CNT modified nanocomposites have higher activation energy of degradation (E_d) compared with the cured polymer. The findings obtained revealed that CNTs with and without amine functional groups alter overall thermal curing response of the surrounding matrix resin, which may probably impart distinctive characteristics to mechanical behavior of the corresponding nanocomposites achieved. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1511–1522, 2009     

The effect of different treatment methods of multiwalled carbon nanotubes on thermal and flexural properties of their epoxy nanocomposites

Multiwalled carbon nanotubes (MWCNTs) were oxidized using four different acid‐treatment methods followed by their functionalization with 3‐aminopropyltriethoxysilane (3‐APTES). Diglycidyl ether of bisphenol A (DGEBA) nanocomposites with unmodified and silanized MWCNTs (0.2 wt %) were prepared by a cast molding method. The effect of functionalization of MWCNTs on thermal, flexural, and morphological properties of the epoxy nanocomposites were studied. The epoxy/MWCNTs nanocomposites were characterized by thermogravimetric analysis, flexural testing, and field emission electron microscopic analysis. The results showed that the silanization of MWCNTs which were oxidized by a two‐step process using nitric acid and hydrochloric acid showed better thermal and flexural properties due to good interfacial adhesion between MWCNTs and the epoxy matrix. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1175–1184, 2010     

Synthesis and characterization of polyethylene chains grafted onto the sidewalls of single‐walled carbon nanotubes via copolymerization

Polyethylene (PE) chains grafted onto the sidewalls of SWCNTs (SWCNT‐g‐PE) were successfully synthesized via ethylene copolymerization with functionalized single‐walled carbon nanotubes (f‐SWCNTs) catalyzed by rac‐(en)(THInd)₂ZrCl₂/MAO. Here f‐SWCNTs, in which α‐alkene groups were chemically linked on the sidewalls of SWCNTs, were synthesized by Prato reaction. The composition and microstructure of SWCNT‐g‐PE were characterized by means of ¹H NMR, Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, thermogravimetric analyses (TGA), field‐emission scanning electron microscope (FESEM), and transmission electron microscope (TEM). Nanosized cable‐like structure was formed in the SWCNT‐g‐PE, in which the PE formed a tubular shell and several SWCNTs bundles existed as core. The formation of the above morphology in the SWCNT‐g‐PE resulted from successfully grafting of PE chains onto the surface of SWCNTs via copolymerization. The grown PE chains grafted onto the sidewall of the f‐SWCNTs promoted the exfoliation of the mass nanotubes. Comparing with pure PE, the physical mixture of PE/f‐SWCNTs and in situ PE/SWCNTs mixture, thermal stability, and mechanical properties of SWCNT‐g‐PE were higher because of the chemical bonding between the f‐SWCNTs and PE chains. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5459–5469, 2007     

Synthesis of polyethylene‐grafted multiwalled carbon nanotubes via a peroxide‐initiating radical coupling reaction and by using well‐defined TEMPO and thiol end‐functionalized polyethylenes

Polyethylene (PE), alkoxyamine‐ and thiol‐terminated PEs (PE‐TEMPO and PE‐SH, respectively) can be converted to macroradicals using a peroxide, a thermal cleavage of the alkoxyamine and a hydrogen transfer reaction of the thiol, respectively. The addition of these macroradicals to multiwalled carbon nanotubes (MWCNTs) were compared by performing grafting reactions at 160 °C in 1,3‐dichlorobenzene as solvent. Raman spectroscopy was utilized to follow the introduction of PE on the MWCNTs' surface while thermogravimetric and elemental analysis indicated the extent of this grafting. The grafting ratio was found to be in the range of 19–36 wt %. PE‐functionalized MWCNTs were imaged by transmission electronic microscopy showing a PE layer with various thicknesses covering the surface of nanotubes. It was found that higher levels of grafting were obtained using PE‐2,2,6,6‐tetramethylpiperidinyl‐1‐oxy and PE‐SH rather than a radical grafting reaction in which dicumyl peroxide, PE, and MWCNTs were reacted. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

A Review Featuring Fabrication,Properties and Applications of Carbon Nanotubes (CNTs) Reinforced Polymer and Epoxy Nanocomposites

Carbon nanotubes (CNTs) have long been recognized as the stiffest and strongest man-made material known to date.In addition,their high electrical conductivity has roused interest in the areas of electrical appliances and communication related applications.However,due to their miniature size,the excellent properties of these nanostructures can only be exploited if they are homogeneously embedded into light-weight matrices as those offered by a whole series of engineering polymers.In order to enhance their chemical affinity to engineering polymer matrices,chemical modification of the graphitic sidewalls and tips is necessary.The mechanical and electrical properties to date of a whole range of nanocomposites of various carbon nanotube contents are also reviewed in this attempt to facilitate progress in this emerging area.Recently,carbonaceous nano-fillers such as graphene and carbon nanotubes (CNTs) play a promising role due to their better structural and functional properties and broad range of applications in every field.Since CNTs usually form stabilized bundles due to van der Waals interactions,they are extremely difficult to disperse and align in a polymer matrix.The biggest issues in the preparation of CNTs reinforced composites reside in efficient dispersion of CNTs into a polymer matrix,the assessment of the dispersion,and the alignment and control of the CNTs in the matrix.An overview of various CNT functionalization methods is given.In particular,CNT functionalization using click chemistry and the preparation of CNT composites employing hyperbranched polymers are stressed as potential techniques to achieve good CNT dispersion.In addition,discussions on mechanical,thermal,electrical,electrochemical and applications ofpolymer/CNT composites are also included.     

Critical aspects related to processing of carbon nanotube/unsaturated thermoset polyester nanocomposites

Carbon nanotubes (CNTs) have outstanding mechanical, thermal and electrical properties. As a result, particular interest has been recently given in exploiting these properties by incorporating carbon nanotubes into some form of matrix. Although unsaturated polyesters with styrene have widespread use in the industrial applications, surprisingly there is no study in the literature about CNT/thermoset polyester nanocomposite systems. In the present paper, we underline some important issues and limitations during the processing of unsaturated polyester resins with different types of carbon nanotubes. In that manner, 3-roll mill and sonication techniques were comparatively evaluated to process nanocomposites made of CNTs with and without amine (NH₂) functional groups and polyesters. It was found that styrene evaporation from the polyester resin system was a critical issue for nanocomposite processing. Rheological behaviour of the suspensions containing CNTs and tensile strengths of their resulting nanocomposites were characterized. CNT/polyester suspensions exhibited a shear thinning behaviour, while polyester resin blends act as a Newtonian fluid. It was also found that nanotubes with amine functional groups have better tensile strength, as compared to those with untreated CNTs. Transmission electron microscopy (TEM) was also employed to reveal the degree of dispersion of CNTs in the matrix.     

Novel conductive nanocomposites from perfluoropolyether waterborne polyurethanes and carbon nanotubes

The exceptional electrical conductivity of carbon nanotubes (CNTs) has been exploited for the preparation of conductive nanocomposites based on a large variety of insulating polymers. Among these, perfluoropolyether‐polyurethanes (PFPE‐PUs) represent a class of highly performing fluorinated materials with excellent water/oil repellency, chemical resistance, and substrate adhesion. The incorporation of highly conductive fillers to this class of highly performing materials allows them to be exploited in new technological and industrial fields where their unique properties need to be combined with the electrical conductivity or the electrostatic dissipation properties of carbon nanotubes. However, no studies have been presented so far on nanocomposites based on PFPE‐PUs and CNTs. In this work, polymer nanocomposites based on waterborne PFPE‐PUs and increasing amounts of carboxylated multiwall CNTs (COOH‐CNTs) were prepared and characterized for the first time. The effect of increasing concentration of COOH‐CNTs on the physical, mechanical, and surface properties of the nanocomposites was investigated by means of rheological measurements, dynamic mechanical analysis, thermal characterization, optical contact angle measurements, and scanning electron microscopy. In addition, electrical measurements showed that the highly insulating undoped PFPE‐PU system undergoes substantial modifications upon addition of COOH‐CNTs, leading to the formation of conductive nanocomposites with electrical conductivities as high as 1 S/cm. The results of this study demonstrate that the addition of COOH‐CNTs to PFPE‐PU systems represents a promising strategy to expand their possible use to technological applications where chemical stability, water/oil repellence and electrical conductivity are simultaneously required. Copyright © 2014 John Wiley & Sons, Ltd.     

Multiwalled carbon nanotube/polymer nanocomposites: Processing and properties

Nanocomposite materials were prepared with an amorphous poly(styrene‐co‐butyl acrylate) latex as a matrix with multiwalled carbon nanotubes (MWNTs) as fillers. The microstructure of the related films was observed by transmission electron microscopy, which showed that a good dispersion of MWNTs within the matrix was obtained. The linear and nonlinear mechanical behavior and the electrical properties were analyzed. Mechanical characterization showed a mechanical reinforcement effect of the MWNTs with a relatively small decrease of the elongation at break. The composite materials exhibited an elastic behavior with increasing temperature, although the matrix alone became viscous under the same conditions. The electrical conductivity of the composite filled with 3 vol % MWNTs was studied during a tensile test, which highlighted the late damage of the material. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1186–1197, 2005