Sono-oxidative desulfurization of fuels using heterogeneous and homogeneous catalysts: A comprehensive review

Recently, environmental pollution has increased significantly due to petroleum-based fuels widely used in vehicles. This environmental pollution is mainly due to the acidic SO₂ gas generated by the combustion of fuels and emitted into the atmosphere. SO₂ gas causes not only acid rain but also corrosion of metal parts of engines in vehicles. In addition, it functions as a catalyst poison in catalytic converters in exhaust system. Due to these damages, strict regulations have been introduced to reduce the amount of sulfur in fuels. As of 2005, the permissible amount of sulfur in diesel fuels in Europe and America has been limited to 10 and 15 ppm by weight, respectively.Due to the decreasing oil reserves in the world, high viscosity petroleums containing high sulfur and heavier fractions (i.e., low-quality oils) are increasing, thus making desulfurization difficult and leading to high costly process. Since time and economic loss are very important today, these two terms have to be reduced to a minimum. Recently, ultrasound wave in ODS shown as an alternative to HDS is utilized to further increase desulfurization in shorter times. Ultrasound wave locally creates high temperatures and high pressures (hot-spot theory) in liquid, causing the desulfurization reaction to accelerate further.In this review, the advantages and difficulties of oxidative desulfurization, the economics of ultrasound-assisted oxidative desulfurization are summarized and recommendations for improving the process are presented.     

Facile synthesis of mesoporous ZSM-5 aided by sonication and its application for VOCs capture

Application of ultrasound power to the mother liquor is popular pretreatment for zeolite synthesis which offers a simple way of accelerating crystallization process and finetuning the properties of nanocrystalline zeolites. In this work, sonication-aided synthesis of mesoporous ZSM-5 at low temperature and ambient pressure was systematically studied, in an attempt to reach efficient and benign synthesis of zeolites with hierarchical pore structure, which has wide applications as catalysts and sorbents. The effects of sonication duration, power density, sonication temperature and seeding on the crystallization of ZSM-5 were investigated. The obtained samples were characterized by XRD, SEM, BET and VOCs capture. High quality mesoporous ZSM-5 can be obtained by a facile 5 d synthesis at 363 K, much faster than conventional hydrothermal synthesis. The reduced synthesis time was mainly attributed to the enhanced crystallization kinetics caused by the fragmentation of seeds and nuclei, while sonication radiation had little impact on the nucleation process. Compared with control sample, mesoporous ZSM-5 prepared by sonochemical method had higher surface area and mesoporosity which demonstrated improved adsorption performance for the capture of isopropanol.     

Simultaneous sonication assistance for the synthesis of tetrahydropyridines and its efficient catalyst ZrP2O7 nanoparticles

In this research, a general synthetic method for the synthesis of tetrahydropyridines were developed using ZrP₂O₇ nanoparticles under ultrasonic irradiations. Firstly by a simple and green process, nano zirconium pyrophosphate was prepared via sonication. Subsequently, this nanoparticle was used as an efficient catalyst for the synthesis of highly functionalized tetrahydropyridines via five-component reaction of aromatic aldehyde, amine and ethyl acetoacetate in ethanol under ultrasound irradiation. The present approach offers several advantages such as high yields, environmentally benign, simple work-up, excellent yield of products, short reaction times as well as recoverability and reusability of the catalyst.     

Ultrasonication-promoted synthesis of Ni/mayenite for catalytic reforming of biomass tar

Ultrasound-assisted approach was successfully applied for the synthesis of mayenite from calcium and aluminum hydroxides and then subsequently impregnated with Ni by the wet impregnation method. The synthesis was performed with a 13 mm probe-type ultrasound, operating under an acoustic power of 30.5 W and a frequency of 20 kHz. Ultrasound application was studied in detail from a 3^k experimental design, where the variables studied were ultrasound time (10–50 min) and calcination temperature (900–1200 °C). Ultrasound promoted an effective dispersion of the precursors in a short time of 10 min leading to a high conversion to mayenite after calcination at 1200 °C. Ultrasound treatment also had a positive effect on Ni impregnation, increasing the dispersion of the metal in the support and leading to a stronger interaction of nickel-containing species with mayenite support. The use of ultrasound application has proved to be attractive both for catalyst properties and for facilitating catalyst synthesis.     

Sonochemical synthesis of a new nano-sized barium coordination polymer and its application as a heterogeneous catalyst towards sono-synthesis of biodiesel

A new nano-sized barium coordination polymer, {(bipyH)[Ba₂(pydc)₂(Hpydc)(H₂O)₂]}_n·nH₂O (1), (bipy = 4,4′-bipyridine and H₂pydc = pyridine-2,6-dicarboxylic acid), has been sonochemically synthesized and fully characterized by scanning electron microscopy (SEM), X-ray powder diffraction (XRPD), FT-IR spectroscopy, thermogravimetric analysis (TGA) and elemental analyses. Compound 1 was structurally characterized by single crystal X-ray diffraction and it was shown that this compound consists of 1D anionic coordination polymers and bipyH⁺ cationic species that construct a three-dimensional supramolecular architecture via non-covalent interactions i.e. ion-pairing and hydrogen bonding. The role of compound 1 as a heterogeneous catalyst in the production of biodiesel was also investigated. A full conversion of soybean oil to biodiesel was accomplished in an exceptionally short timeframe through an ultrasonic-assisted transesterification process in the presence of compound 1.     

Ultrasound-assisted sequentially precipitated nickel-silica catalysts and its application in the partial hydrogenation of edible oil

Sequentially precipitated Mg-promoted nickel-silica catalysts with ageing performed under various ultrasonic intensities were employed to study the catalyst performance in the partial hydrogenation of sunflower oil. Results from various characterisation studies showed that increasing ultrasonic intensity caused a higher degree of hydroxycarbonate erosion and suppressed the formation of Ni silicates and silica support, which improved Ni dispersion, BET surface area and catalyst reducibility. Growth of silica clusters on the catalyst aggregates were observed in the absence of ultrasonication, which explained the higher silica and nickel silicate content on the outer surface of the catalyst particle. Application of ultrasound also altered the electron density of the Ni species, which led to higher activity and enhanced product selectivity for sonicated catalysts. The catalyst synthesised with ultrasonic intensity of 20.78 Wcm⁻² achieved 22.6% increase in hydrogenation activity, along with 28.5% decrease in trans-C18:1 yield at IV = 70, thus supporting the feasibility of such technique.     

Ultrasound irradiation as an effective tool in synthesis of the slag-based catalysts for carboxymethylation

Waste minimization strategy was applied in the current work for synthesis of the catalysts from industrial solid waste, namely desulfurization slag. The starting slag material comprising CaCO₃, Ca(OH)₂, SiO₂, Al₂O₃, Fe₂O₃, and TiO₂ was processed by various treating agents systematically varying the synthesis parameters. A novel efficient technique – ultrasound irradiation, was applied as an additional synthesis step for intensification of the slag dissolution and crystallization of the new phases. Physico-chemical properties of the starting materials and synthesized catalysts were evaluated by several analytical techniques. Treatment of the industrial slag possessing initially poor crystal morphology and a low surface area (6 m²/g) resulted in formation of highly-crystalline catalysts with well-developed structural properties. Surface area was increased up to 49 m²/g. High basicity of the neat slag as well as materials synthesized on its basis makes possible application of these materials in the reactions requiring basic active sites. Catalytic performance of the synthesized catalysts was elucidated in the synthesis of carbonate esters by carboxymethylation of cinnamyl alcohol with dimethyl carbonate carried out at 150 °C in a batch mode. Ultrasonication of the slag had a positive effect on the catalytic activity. Synthesized catalysts while exhibiting similar selectivity to the desired product (ca. 84%), demonstrated a trend of activity increase for materials prepared using ultrasonication pretreatment. The choice of the treating agent also played an important role in the catalytic performance. The highest selectivity to the desired cinnamyl methyl carbonate (88%) together with the highest activity (TOF₃₅ = 3.89*10⁻⁷ (mol/g*s)) was achieved over the material synthesized using 0.6 M NaOH solution as the treating agent with the ultrasound pre-treatment at 80 W for 4 h.     

Ultrasound-promoted green approach for the synthesis of sulfonamides using natural,stable and reusable Natrolite nanozeolite catalyst at room temperature

Natural Natrolite nanozeolite has been investigated as an efficient and reusable catalyst for the N-sulfonylation of amines under ultrasound irradiation at room temperature. Compared with traditional methods, the significant advantages for method are green solvent, milder and cleaner conditions, higher purity and yields, shorter reaction time, easier work-up procedure and the lower generation of waste or pollutions. The catalyst can be recovered and reused several times without significant loss of its catalytic activity.     

Shape-controlled synthesis of nickel phosphide nanocrystals and their application as hydrogen evolution reaction catalyst

Monodisperse nickel phosphide (Ni₂P) nanorods and nanoparticles were synthesized by one step solution-phase route, in which the mixture of trioctylphosphine oxide (TOPO) and trioctylphosphine (TOP) was used as solvent, capping agent and phosphor source. The morphologies of the Ni₂P nanocrystals were controlled simply by varying the dropping rate of metal source. The as-prepared Pt-free Ni₂P nanocrystals exhibit the enhanced electrocatalytic activity toward hydrogen evolution reaction (HER) compared to pure commercial Ni nanoparticles. Therefore, the obtained Ni₂P nanocrystals appear to be promising non precious metal electrocatalysts for HER.     

The preparation and desulfurization of nano-size ZnO by a matrix-assisted method for the removal of low concentration of sulfur compounds

Zinc oxide (ZnO) nano-particles have been synthesized by a matrix-assisted method with various precursors. An activated carbon was used as a matrix and zinc acetate, zinc nitrate, and zinc chloride were selected as precursors. The ZnO nano-particles appeared to be either spherical or elliptical shapes when zinc acetate and zinc nitrate were used as precursors, while those particles became irregular in their shapes when zinc chloride was used as a precursor. The products were characterized by using TGA, XRD, BET, TEM and SEM. A nano-size ZnO was formulated for the effective removal of a very low concentration of sulfur compounds (H₂S, COS) contained in a gasified fuel gas and their reactivity was also investigated in this study. Zinc acetate was the best precursor for the formulation of the ZnO nano-particles in the experiment. The size of the formulated ZnO nano-particles was in the range of 10–30 nm and its surface area was about 40.7 m²/g. From TGA (thermal gravity analysis) test, it was found that its sulfur capacity was about 9.27 g S/100 g-sorbent for H₂S and 0.56 g S/100 g-sorbent for COS and its initial sulfur absorption rates with H₂S and COS absorption were about 257.5 mg S/min · 100 g-sorbent and 15.6 mg S/min · 100 g-sorbent, respectively. Their reactivity increased as their sizes became smaller and their surface areas of the sorbents were larger. Most prepared nano-size ZnO showed an excellent performance for the removal of not only H₂S but also COS.     

Investigation of process variables and intensification effects of ultrasound applied in oxidative desulfurization of model diesel over MoO3/Al2O3 catalyst

A new heterogeneous sonocatalytic system consisting of a MoO₃/Al₂O₃ catalyst and H₂O₂ combined with ultrasonication was studied to improve and accelerate the oxidation of model sulfur compounds of diesel, resulting in a significant enhancement in the process efficiency. The influence of ultrasound on properties, activity and stability of the catalyst was studied in detail by means of GC-FID, PSD, SEM and BET techniques. Above 98% conversion of DBT in model diesel containing 1000 μg/g sulfur was obtained by new ultrasound-assisted desulfurization at H₂O₂/sulfur molar ratio of 3, temperature of 318 K and catalyst dosage of 30 g/L after 30 min reaction, contrary to the 55% conversion obtained during the silent process. This improvement was considerably affected by operation parameters and catalyst properties. The effects of main process variables were investigated using response surface methodology in silent process compared to ultrasonication. Ultrasound provided a good dispersion of catalyst and oxidant by breakage of hydrogen bonding and deagglomeration of them in the oil phase. Deposition of impurities on the catalyst surface caused a quick deactivation in silent experiments resulting only 5% of DBT oxidation after 6 cycles of silent reaction by recycled catalyst. Above 95% of DBT was oxidized after 6 ultrasound-assisted cycles showing a great improvement in stability by cleaning the surface during ultrasonication. A considerable particle size reduction was also observed after 3 h sonication that could provide more dispersion of catalyst in model fuel.     

Surface and catalytic properties of potassium-modified cobalt molybdenum catalysts for ammonia synthesis

The influence of potassium addition on the structural, catalytic and surface properties of the cobalt molybdenum nitride was studied. The measurements of the catalytic activity and the specific surface area as well as the phase analysis with the use of X-ray diffraction were performed. The mixtures of Co₃Mo₃N and Co₂Mo₃N phases have been found to constitute the samples. The concentration ratio between the Co₂Mo₃N and Co₃Mo₃N phases is notably influenced by potassium admixture. The specific surface area of the catalysts changes also with the Co₂Mo₃N/Co₃Mo₃N ratio. The catalytic activity of the catalysts in the ammonia synthesis carried out at 400 °C and under the pressure of 10 MPa can be increased up to 2.4 times by the addition of potassium compounds. There is the optimal range of potassium concentration between 0.8 and 1.2 wt.%.     

Ultrasound-Engineered fabrication of immobilized molybdenum complex on Cross-Linked poly (Ionic Liquid) as a new acidic catalyst for the regioselective synthesis of pharmaceutical polysubstituted spiro compounds

A novel supported molybdenum complex on cross-linked poly (1-Aminopropyl-3-vinylimidazolium bromide) entrapped cobalt oxide nanoparticles has been successfully fabricated through two different procedures, i.e. ultrasound (US) irradiations (100 W, 40 kHz) and reflux. The efficiency of the two different methods was comparatively investigated on the fundamental properties of proposed catalyst using diverse characterization techniques. Based on the obtained results, the ultrasonication method provides controlled polymerization process; as a result, well connected polymeric network is formed. In addition, the use of ultrasound waves turned out to be able to increase the particles uniformity, specific surface area (from 79.19 to 223.83 m²/g), and the onset thermal degradation temperature (T_d) value (from 248 to 400 °C) of the prepared catalyst which intensifies the catalytic efficiency. Besides, US-treated catalyst demonstrated high chemical stability and maintained its cross-linked network after eight cycles recovery, while the cross-linked network of catalyst obtained under silent condition was completely disrupted. Furthermore, the ultrafast multi-step fabrication procedure was performed in less than 6 h under ultrasonic condition while a similar process promoted by a mechanical stirring method came to a conclusion after 5–6 days. Accordingly, the utility of the ultrasound irradiation was proved, and US-treated catalyst was applied for improved synthetic methodology of spiro 1,4-dihydropyridines and spiro pyranopyrazoles through different acidic active sites. Due to the significant synergistic influence between the proposed catalyst and US irradiation, a variety of novel and recognized mono-spiro compounds were fabricated at room temperature in high regioselectivity.     

Improved synthesis of aluminium nanoparticles using ultrasound assisted approach and subsequent dispersion studies in di-octyl adipate

The present work reports on an efficient and simple one pot synthetic approach for aluminium nanoflakes and nanoparticles based on the intensification using ultrasound and provides a comparison with the conventional approach to establish the cutting edge process benefits. In situ passivation of aluminium particles with oleic acid was used as the method of synthesis in both the conventional and ultrasound assisted approaches. The aluminium nanoflakes prepared using the ultrasound assisted approach were subsequently dispersed in di-octyl adipate (DOA) and it was demonstrated that a stable dispersion of aluminium nanoflakes into di-octyl adipate (DOA) is achieved. The morphology of the synthesized material was established using the transmission electron microscopy (TEM) analysis and energy dispersive X-ray analysis (EDX) and the obtained results confirmed the metal state and nano size range of the obtained aluminium nanoflakes and particles. The stability of the aluminium nanoflakes obtained using ultrasound assisted approach and nanoparticles using conventional approach were characterized using the zeta potential analysis and the obtained values were in the range of −50 to +50 mV and −100 to +30 mV respectively. The obtained samples from both the approaches were also characterized using X-ray diffraction (XRD) and particle size analysis (PSA) to establish the crystallite size and particle distribution. It was observed that the particle size of the aluminium nanoflakes obtained using ultrasound assisted approach was in the range of 7–11 nm whereas the size of aluminium nanoparticles obtained using conventional approach was much higher in the range of 1000–3000 nm. Overall it was demonstrated that the aluminium nanoflakes obtained using the ultrasound assisted approach showed excellent morphological characteristics and dispersion stability in DOA showing promise for the high energy applications.     

A novel sodium iodide and ammonium molybdate co-catalytic system for the efficient synthesis of 2-benzimidazoles using hydrogen peroxide under ultrasound irradiation

The reaction of aldehydes and o-phenylenediamine for the preparation of 2-benzimidazoles has been studied using hydrogen peroxide as an oxidant under ultrasound irradiation at room temperature in this paper. The combination of substoichiometric sodium iodide and ammonium molybdate as co-catalysts, together with using small amounts of hydrogen peroxide, makes this transformation very efficient and attractive under ultrasound. Thus, a mild, green and efficient method is established to carry out this reaction in high yield.     

Sonochemical synthesis of carbon supported Sn nanoparticles and its electrochemical application

A sonochemical approach was employed to prepare Vulcan carbon XC-72R supported by Sn nanoparticles at room temperature in the presence of ethylene glycol. The reduction of metallic Sn ion and ethylene glycol takes place and in turn the glycolate ion as formed acts as a stabilizing agent. Transmission electron microscope, X-ray diffraction, and X-ray photoelectron spectroscopy have illustrated that the metallic Sn nanoparticles are successfully embedded on the carbon. The significantly observed reduction over potential for oxygen reduction reaction displays a higher catalytic activity of carbon supported by Sn nanoparticles due to the large surface area of the modified electrode.     

One-step synthesis of hydrophobic mesoporous silica and its application in nonylphenol adsorption

Highly CH₃-functionalized mesoporous silica with nearly spherical morphology was synthesized under acidic conditions by co-condensation of two different silica precursors polymethylhydrosiloxane (PMHS) and tetraethoxysilane (TEOS) in the presence of triblock copolymer P123 as template. XRD, N₂ adsorption–desorption, HRTEM, SEM and ²⁹Si MAS NMR were used to identify its highly-ordered mesopore array structure, nearly spherical particle morphology and CH₃ functionalization of the as-synthesized material. The resulting hydrophobic mesoporous silica possessed regular mesochannel arrays, indicating that the introduction of PMHS had little impact on the formation of an ordered mesostructure. Also, PMHS played an important role in morphology control and organic functionalization, ensuring nearly spherical particle morphology and high CH₃ functionalization degree of the obtained mesoporous silica material. As compared with pristine mesoporous silica SBA-15, the hydrophobic mesoporous silica showed the higher adsorption performance when they were used as adsorbents to remove organic pollutant nonylphenol at a very low concentration from aqueous solution.     

The use of ultrasound in the South Cone region. Advances in organic and inorganic synthesis and in analytical methods

In organic and inorganic synthesis and in analytical methods, an external conventional heat source is usually applied to carry out a chemical reaction at a high temperature, or an extraction procedure. In the last decades, the use of ultrasound as an alternative energy source has become an interesting field of research in these topics in the South Cone region (Argentina, Chile, Uruguay, Southern Brazil and Paraguay). For this reason, the present review, covering the period 2009 to mid-2021, is a compilation of ultrasound-assisted synthetic and analytical methodologies.