Numerical modelling of acoustic pressure fields to optimize the ultrasonic cleaning technique for cylinders

Fouling build up is a well-known problem in the offshore industry. Accumulation of fouling occurs in different structures, e.g. offshore pipes, ship hulls, floating production platforms. The type of fouling that accumulates is dependent on environmental conditions surrounding the structure itself. Current methods deployed for fouling removal span across hydraulic, chemical and manual, all sharing the common disadvantage of necessitating halting production for the cleaning process to commence. Conventionally, ultrasound is used in ultrasonic baths to clean a submerged component by the generation and implosion of cavitation bubbles on the fouled surface; this method is particularly used in Reverse Osmosis applications. However, this requires the submersion of the fouled structure and thus may require a halt to production. Large fouled structures such as pipelines may not be accommodated. The application of high power ultrasonics is proposed in this work as a means to remove fouling on a structure whilst in operation. The work presented in this paper consists of the development of a finite element analysis model based on successful cleaning results from a pipe fouled with calcite on the inner pipe wall. A Polytec 3D Laser Doppler Vibrometer was used in this investigation to study the fouling removal process. Results show the potential of high power ultrasonics for fouling removal in pipe structures from the wave propagation across the structure under excitation, and are used to validate a COMSOL model to determine cleaning patterns based on pressure and displacement distributions for future transducer array design and optimization.     

经颅超声聚焦方法和声场特性研究

基于高分辨的CT数据建立了非均匀颅骨仿真模型,该模型引入了颅骨的声衰减系数,深入研究和分析了声波时间反转法和超声相控阵法在颅脑中的聚焦方法及效果。颅骨具有较强的声波衰减特性,使用时间反转聚焦时需要进行幅度补偿,对于0.7MHz的频率信号,幅度补偿后的时间反转聚焦声场主瓣宽度窄、旁瓣低,焦点处声场比无幅度补偿的时间反转法提高8.86dB,比超声相控阵聚焦法提高7.89dB,具有很好的空间聚焦精度和聚焦效率。研究了颅骨衰减系数、声场焦点位置、声波频率、换能器阵列位置和方位等参数对聚焦声场的影响,结果表明,幅度补偿时间反转法比相控阵法具有更低的旁瓣,且高频时的聚焦效果比相控阵好,相控阵聚焦对换能器阵列的位置和方位比较敏感,而时间反转经颅超声聚焦对声传播路径和入射角具有更高的鲁棒性。      

Study and optimization of the ultrasound-enhanced cleaning of an ultrafiltration ceramic membrane through a combined experimental–statistical approach

Membrane fouling is one of the main drawbacks of ultrafiltration technology during the treatment of dye-containing effluents. Therefore, the optimization of the membrane cleaning procedure is essential to improve the overall efficiency. In this work, a study of the factors affecting the ultrasound-assisted cleaning of an ultrafiltration ceramic membrane fouled by dye particles was carried out. The effect of transmembrane pressure (0.5, 1.5, 2.5 bar), cross-flow velocity (1, 2, 3 m s⁻¹), ultrasound power level (40%, 70%, 100%) and ultrasound frequency mode (37, 80 kHz and mixed wave) on the cleaning efficiency was evaluated. The lowest frequency showed better results, although the best cleaning performance was obtained using the mixed wave mode.A Box–Behnken Design was used to find the optimal conditions for the cleaning procedure through a response surface study. The optimal operating conditions leading to the maximum cleaning efficiency predicted (32.19%) were found to be 1.1 bar, 3 m s⁻¹ and 100% of power level.Finally, the optimized response was compared to the efficiency of a chemical cleaning with NaOH solution, with and without the use of ultrasound. By using NaOH, cleaning efficiency nearly triples, and it improves up to 25% by adding ultrasound.     

Experimental aspects of ultrasonically enhanced cross-flow membrane filtration of industrial wastewater

Ultrasound based on-line cleaning for membrane filtration of industrial wastewater was studied. An ultrasonic transducer was assembled in the membrane module in order to get an efficient cleaning of membranes in fouling conditions. The focus of the studies was on the effects of the ultrasound propagation direction and frequency as well as the transmembrane pressure. The more open the membrane was the easier the membrane became plugged by wastewater colloids, when the ultrasound propagation direction was from the feed flow side of the membrane. If the membrane was tight enough, the ultrasound irradiated from the feed side of the membrane increased the flux significantly. However, in the circumstances studied, the power intensity needed during filtration was so high that the membranes eroded gradually at some spots of the membrane surface. It was discovered that the ultrasonic field produced by the used transducers was uneven in pressurised conditions. On the other hand, the ultrasound treatment at atmospheric pressure during an intermission pause in filtration turned out to be an efficient and, at the same time, a gentle method in membrane cleaning. The input power of 120 W (power intensity of 1.1 W/cm2) for a few seconds was sufficient for cleaning. The flux improvement was significant when using a frequency of 27 kHz but only minor when using 200 kHz.     

时间反演脉冲电磁波在双负材料中传播特性研究

利用全时域电磁仿真技术, 对比研究了时间反演脉冲电磁波和脉冲电磁波透过Smith结构双负材料后的时域波形、脉宽压缩以及材料内部空间电场峰值强度分布等时域传播特性. 结果表明：时间反演脉冲电磁波在透过双负材料后, 在初始源激励处表现出良好的时间和空间聚焦特性. 更重要的是, 在双负材料内部, 观测到了电场峰值强度减弱、截面电场峰值强度趋向均衡分布等新型的物理现象. 这些物理现象对发展能够承受大功率新型的双负材料电子器件及其应用系统很有参考研究价值.     

The focusing performance with a horizontal time- reversal array at different depths in shallow water

The performance of time-reversal focusing with a horizontal line array at different depths is investigated by normal mode modeling and computer simulation.It is observed that the focusing performance of a bottom-mounted horizontal time-reversal array is much better than that of a horizontal time-reversal array at other depths in shallow water.The normal mode modeling is used to explain this result.The absolute values of the modes at different depths are compared.It is shown that the number of modes whose absolute values close to zero is smaller at the bottom than that at other depths.It means that the horizontal time-reversal array deployed at the bottom can sample more modes,obtain more information of the probe source and achieve better focusing performance.The numerical simulations of time-reversal focusing performance under various conditions,such as different sound speed profiles,and different bottom parameters,lead to similar results.     

Analysis of flexural mode focusing by a semianalytical finite element method

Focusing is one of the most promising techniques for the detection of small defects in pipe works, in which guided waves including longitudinal and flexural modes are tuned so that ultrasonic energy can be focused at a target point in a pipe, and analysis of reflected waves gives information on defects such as location and size. In this paper, the focusing technique is discussed by way of a simulation of guided wave propagation in pipe by a semianalytical finite element method (SAFE). Experiments and SAFE calculations were compared for waveforms transmitted by a single transducer and received at different circumferential positions initially, and then the focusing phenomena were experimentally observed using focusing parameters obtained by calculations. Calculation and visualization were conducted to clarify focusing phenomena in pipe in investigating the potential of the focusing technique. These results show that the time-reversal idea helps in understanding focusing and that resolution of focusing is strongly affected by incident waveforms as well as the number of channels available in an experiment.     

The optimisation of ultrasonic cleaning procedures for dairy fouled ultrafiltration membranes

Ultrafiltration (UF) of whey is a major membrane based process in the dairy industry. However, commercialization of this application has been limited by membrane fouling, which has a detrimental influence on the permeation rate. There are a number of different chemical and physical cleaning methods currently used for cleaning a fouled membrane. It has been suggested that the cleaning frequency and the severity of such cleaning procedures control the membrane lifetime. The development of an optimal cleaning strategy should therefore have a direct implication on the process economics. Recently, the use of ultrasound has attracted considerable interest as an alternative approach to the conventional methods. In the present study, we have studied the ultrasonic cleaning of polysulfone ultrafiltration membranes fouled with dairy whey solutions. The effects of a number of cleaning process parameters have been examined in the presence of ultrasound and results compared with the conventional operation. Experiments were conducted using a small single sheet membrane unit that was immersed totally within an ultrasonic bath. Results show that ultrasonic cleaning improves the cleaning efficiency under all experimental conditions. The ultrasonic effect is more significant in the absence of surfactant, but is less influenced by temperature and transmembrane pressure. Our results suggest that the ultrasonic energy acts primarily by increasing the turbulence within the cleaning solution.     

Sound focusing in rooms: the time-reversal approach

New perspectives in audible range acoustics, such as virtual sound space creation and active noise control, rely on the ability of the rendering system to recreate precisely a desired sound field. This ability to control sound in a given volume of a room is directly linked to the capacity to focus acoustical energy both in space and time. However, sound focusing in rooms remains a complicated problem, essentially because of the multiple reflections on obstacles and walls occurring during propagation. In this paper, the technique of time-reversal focusing, well known in ultrasound, is experimentally applied to audible range acoustics. Compared to classical focusing techniques such as delay law focusing, time reversal appears to considerably improve quality of both temporal and spatial focusing. This so-called super-resolution phenomenon is due to the ability of time reversal to take into account all of the different sound paths between the emitting antenna and the focal point, thus creating an adaptive spatial and temporal matched filter for the considered propagation medium. Experiments emphasize the strong robustness of time-reversal focusing towards small modifications in the medium, such as people in motion or temperature variations. Sound focusing through walls using the time-reversal approach is also experimentally demonstrated.     

Ultrasound-enhanced membrane-cleaning processes applied water treatments: influence of sonic frequency on filtration treatments

Ultrasound (US) cleaning technique was applied to remove fouling of ultrafiltration (UF) and microfiltration (MF) membranes which were used to treat peptone and milk aqueous solutions, respectively. Membrane operations were performed by cross-flow filtration with 60 kPa operating pressure in an US field. The US employed had 28, 45 and 100 kHz frequency with 23 W/cm(2) output power. For each polymeric membrane made of polysulfone UF and cellulose MF, cleaning experiments were carried out with and without US after fouling. The fouled UF and MF membranes showed volume flux decline, but the membrane property was recovered by US irradiation. It was found in 28 kHz frequency that water cleaning was effective for recovery of declined condition due to fouling. Also, US-enhanced permeability of membranes was discussed in both membrane systems. We observed that US decreased the fouling condition in both membrane systems when US was irradiated before fouling. It was found that 28 kHz frequency US could enhance formation of the fouled layer in both filtration systems of peptone and milk solution.     

Optimal performance at arbitrary power of minimally nonlinear irreversible thermoelectric generators with broken time-reversal symmetry

We investigate the performance at arbitrary power of minimally nonlinear irreversible thermoelectric generators (MNITGs) with broken time-reversal symmetry within linear irreversible thermodynamics, and the efficiency of MNITGs at arbitrary power is analytically derived. Furthermore, a universal bound on the efficiency of thermoelectric generators (TGs) with broken time-reversal symmetry and the arbitrary power is obtained. Some system-specific characteristics are discussed and uncovered. A large efficiency at arbitrary power can also be achieved via the cooperative mechanism between the system parameters. Our results indicate that the broken time-reversal symmetry provides the physically allowed degrees of freedom for tuning the performance of thermoelectric devices, and the physical trade-off region between the efficiency and the power output can also offer the appropriate space for optimizing the performance of TGs.     

Direct contact ultrasound for fouling control and flux enhancement in air-gap membrane distillation

Air Gap Membrane distillation (AGMD) is a thermally driven separation process capable of treating challenging water types, but its low productivity is a major drawback. Membrane fouling is a common problem in many membrane treatment systems, which exacerbates AGMD’s low overall productivity. In this study, we investigated the direct application of low-power ultrasound (8–23 W), as an in-line cleaning and performance boosting technique for AGMD. Two different highly saline feedwaters, namely natural groundwater (3970 μS/cm) and RO reject stream water (12760 μS/cm) were treated using Polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF) membranes. Theoretical calculations and experimental investigations are presented, showing that the applied ultrasonic power range only produced acoustic streaming effects that enhanced cleaning and mass transfer. Attenuated Total Reflection Fourier-Transform Infrared Spectroscopy (ATR FT-IR) analysis showed that ultrasound was capable of effectively removing silica and calcium scaling. Ultrasound application on a fouled membrane resulted in a 100% increase in the permeate flux. Cleaning effects accounted for around 30–50% of this increase and the remainder was attributed to mass transfer improvements. Contaminant rejection percentages were consistently high for all treatments (>99%), indicating that ultrasound did not deteriorate the membrane structure. Scanning Electron Microscopy (SEM) analysis of the membrane surface was used to confirm this observation. The images of the membrane surface demonstrated that ultrasound successfully cleaned the previously fouled membrane, with no signs of structural damage. The results of this study highlight the efficient and effective application of direct low power ultrasound for improving AGMD performance.     

Comparison of a subrank to a full-rank time-reversal operator in a dynamic ocean

This paper investigates the application of time-reversal techniques to the detection and ensonification of a target of interest. The focusing method is based on a generalization of time-reversal operator techniques. A subrank time-reversal operator is derived and implemented using a discrete set of transmission beams to ensonify a region of interest. In a dynamic ocean simulation, target focusing using a subrank matrix is shown to be superior to using a full-rank matrix, specifically when the subrank matrix is captured in a period shorter than the coherence time of the modeled environment. Backscatter from the point target was propagated to a vertical 64-element source-receiver array and processed to form the sub-rank time-reversal operator matrix. The eigenvector corresponding to the strongest eigenvalue of the time-reversal operator was shown to focus energy on the target in simulation. Modeled results will be augmented by a limited at-sea experiment conducted on the New Jersey shelf in April-May 2004 measured low-frequency backscattered signal from an artificial target (echo repeater).     

A study on detection of micro-cracks in the dissimilar metal weld through ultrasound infrared thermography

This study was conducted to investigate a possibility of detecting stress corrosion crack defects in a pipe welded with dissimilar metals (STS304 and SA106 Gr. b) through infrared ultrasound thermography and lock-in phase method. The ultrasound generator was set as 250 W in output and 19.8 kHz in frequency. With experiment results, this study could detect, cracks located inside the dissimilar metal weld pipe through lock-in infrared thermography and compare thermography images obtained from both the inside and the outside when the ultrasound vibration was applied to the outer part of the pipe. Besides, after cutting off the pipe in the axial direction, this study conducted PT inspection. As a result, it was found there existed more than a single crack in a certain range inside the pipe, which made hot spots appear in a wide range on the thermography image. Moreover, through ultrasound infrared thermography and lock-in phase method this study verified the possibility of detecting micro-sized shattered cracks through ultrasound thermography, which were not easy to detect with the existing techniques.     

Time reversal versus phase conjugation in a multiple scattering environment

We present experimental results on the reversibility of ultrasound in a multiple scattering medium. An ultrasonic pulsed wave is transmitted from a point source to a 128-element receiving array through 2D samples with various thickness. The samples consist of random collections of parallel steel rods immersed in water. The scattered waves are recorded, time reversed and sent back into the medium. The time-reversed waves are converging back to their source and the quality of spatial and temporal focusing on the source is related to the second-order moments of the scattered wave (correlation) in time and in space. Experimental results show that it is possible to obtain a robust estimation of the correlations on a single realisation of disorder, taking advantage of the wide frequency bandwidth. The spatial resolution of the system is only limited by the correlation length of the scattered field, and no longer by diffraction. Moreover, successful time-reversal focusing using a single element instead of an array is possible, whereas a one-channel monochromatic phase conjugation fails. The efficiency of broad-band time reversal compared to monochromatic phase conjugation lies in the number of 'information grains' in the frequency bandwidth.     

Cleaning efficiency enhancement by ultrasounds for membranes used in dairy industries

Membrane cleaning is a key point for the implementation of membrane technologies in the dairy industry for proteins concentration. In this study, four ultrafiltration (UF) membranes with different molecular weight cut-offs (MWCOs) (5, 15, 30 and 50 kDa) and materials (polyethersulfone and ceramics) were fouled with three different whey model solutions: bovine serum albumin (BSA), BSA plus CaCl₂ and whey protein concentrate solution (Renylat 45). The purpose of the study was to evaluate the effect of ultrasounds (US) on the membrane cleaning efficiency. The influence of ultrasonic frequency and the US application modes (submerging the membrane module inside the US bath or applying US to the cleaning solution) were also evaluated. The experiments were performed in a laboratory plant which included the US equipment and the possibility of using two membrane modules (flat sheet and tubular). The fouling solution that caused the highest fouling degree for all the membranes was Renylat 45. Results demonstrated that membrane cleaning with US was effective and this effectiveness increased at lower frequencies. Although no significant differences were observed between the two different US applications modes tested, slightly higher cleaning efficiencies values placing the membrane module at the bottom of the tank were achieved.     

High-speed imaging of ultrasound driven cavitation bubbles in blind and through holes

The interest in application of ultrasonic cavitation for cleaning and surface treatment processes has increased greatly in the last decades. However, not much is known about the behavior of cavitation bubbles inside the microstructural features of the solid substrates. Here we report on an experimental study on dynamics of acoustically driven (38.5 kHz) cavitation bubbles inside the blind and through holes of PMMA plates by using high-speed imaging. Various diameters of blind (150, 200, 250 and 1000 µm) and through holes (200 and 1000 µm) were investigated. Gas bubbles are usually trapped in the holes during substrate immersion in the liquid thus preventing their complete wetting. We demonstrate that trapped gas can be successfully removed from the holes under ultrasound agitation. Besides the primary Bjerknes force and acoustic streaming, the shape oscillations of the trapped gas bubble seem to be a driving force for bubble removal out of the holes. We further discuss the bubble dynamics inside microholes for water and Cu²⁺ salt solution. It is found that the hole diameter and partly the type of liquid media influences the number, size and dynamics of the cavitation bubbles. The experiments also showed that a large amount of the liquid volume inside the holes can be displaced within one acoustic cycle by the expansion of the cavitation bubbles. This confirmed that ultrasound is a very effective tool to intensify liquid exchange processes, and it might significantly improve micro mixing in small structures. The investigation of the effect of ultrasound power on the bubble density distribution revealed the possibility to control the cavitation bubble distribution inside the microholes. At a high ultrasound power (31.5 W) we observed the highest bubble density at the hole entrances, while reducing the ultrasound power by a factor of ten shifted the bubble locations to the inner end of the blind holes or to the middle of the through holes.     

The spatial focusing of a leaky time reversal chaotic cavity

Elastic waves propagating inside a solid chaotic cavity create a diffusive random field that contains both longitudinal and shear waves. In the current paper, we are interested in the field radiated in a fluid in contact with such cavity. The goal of this paper is to predict the spatial focusing properties that can be obtained in the fluid using a time-reversal piezoelectric transducer in contact with the cavity. We present a statistical approach that supposes a fully diffused wavefield inside the cavity with an equipartition of energy between longitudinal and shear waves. We show that the critical angles of transmission in the solid-fluid interface generate a cut-off of the spatial frequencies and then a degradation in the spatial focusing. This limitation can be overcome using a rough surface. A set of experiments conducted in the MHz range confirm the theoretical model.     

Time reversal of speckle noise

Focusing a wave in an unknown inhomogeneous medium is an open problem in wave physics. This work presents an iterative method able to focus in pulse-echo mode in an inhomogeneous medium containing a random distribution of scatterers. By performing a coherent summation of the random echoes backscattered from a set of points surrounding the desired focus, a virtual bright pointlike reflector is generated. A time-reversal method enables an iterative convergence towards the optimal wave field focusing at the location of this virtual scatterer. Thanks to this iterative time-reversal process, it is possible to focus at any arbitrary point in the heterogeneous medium even in the absence of pointlike source. An experimental demonstration is given for the correction of strongly distorted images in the field of medical ultrasound imaging. This concept enables envisioning many other applications in wave physics.     

Time reversal of electromagnetic waves

We report the first experimental demonstration of time-reversal focusing with electromagnetic waves. An antenna transmits a 1-micros electromagnetic pulse at a central frequency of 2.45 GHz in a high-Q cavity. Another antenna records the strongly reverberated signal. The time-reversed wave is built and transmitted back by the same antenna acting now as a time-reversal mirror. The wave is found to converge to its initial source and is compressed in time. The quality of focusing is determined by the frequency bandwidth and the spectral correlations of the field within the cavity.