静电纺丝制备SiO2短纤维对聚丙烯冲击性能的影响

采用静电纺丝技术, 结合正硅酸乙酯(TEOS)的溶胶-凝胶反应制备出了直径为500 nm的SiO2短纤维(n-SF). 纤维经过硅烷偶联剂KH570表面处理后, 与聚丙烯(PP)通过螺杆混合制得复合材料. 通过SEM观察, KH570处理过的SiO2短纤维(n-MSF)在PP基体中分散均匀, 界面结合良好. DSC和XRD测试结果表明, n-SF和n-MSF的加入均可提高PP的结晶速率, 同时改变PP中β晶含量, 进而影响冲击强度; 冲击实验结果表明, n-MSF添加量为3%(质量分数)时, 复合材料冲击性能比纯PP提高了40.3%.     

MMA接枝改性PVC/CaCO3纳米复合材料的力学性能

采用熔融共混法制备PMMA接枝改性纳米CaCO3增韧PVC（PVC/CaCO3）复合材料,并研究了复合材料的力学性能.结果表明,通过表面PMMA的接枝改性,可以显著提高纳米CaCO3增韧聚氯乙烯复合材料的拉伸强度和拉伸模量,在纳米CaCO3颗粒表面PMMA包覆层厚度为2nm时,复合材料的拉伸强度和拉伸模量达到极大值.对比于未处理纳米CaCO3和钛酸酯偶联剂处理纳米CaCO3,PMMA接枝改性纳米CaCO3增韧PVC复合材料的拉伸强度得到较大幅度提高.SEM显示,经过PMMA接枝改性后的碳酸钙在PVC基体中分散均匀,与基体界面结合良好.     

固相力化学方法回收利用废弃聚丙烯/废旧电路板的研究

采用固相力化学技术制备废旧电路板非金属材料(WPCB)改性粉体,填充废弃聚丙烯(PP),制备了高性能废旧PP/WPCB复合材料,研究了固相剪切对WPCB粒度、粒度分布以及PP/WPCB复合材料结构、流变性能和力学性能的影响。结果表明,磨盘碾磨使WPCB粉体体积粒径由282.4μm降到63.5μm,比表面积由0.06m2/g提高到0.14m2/g,粒度分布明显变窄,玻纤与环氧树脂剥离效果明显。固相力化学方法制备WPCB粉体填充废旧PP后,其分散大幅改善,加工性能明显优于未碾磨体系,复合材料力学性能优于纯PP和未经固相力化学处理的PP/WPCB复合材料,相对于纯PP拉伸强度提高14.6%,弯曲模量提高82.5%,缺口冲击强度提高11.2%。得到的材料表面色泽均一、成本低廉,具有良好工业化前景。     

狼尾草特性及狼尾草/PP复合材料性能研究

对狼尾草茎秆进行拉伸性能测试和长径比测量、并进行X射线衍射图谱、红外光谱和热重分析,分别以三种粒径(40目、60目、80目)狼尾草茎秆纤维为填充材料,以聚丙烯(PP)为基体材料,使用模压成型工艺制备三种不同粒径的狼尾草/PP复合材料。对制备的复合材料进行了接触角测量、吸水性能和力学性能测试,并用扫描电子显微镜(SEM)观察了复合材料拉伸断面微观结构。结果表明:狼尾草茎秆纤维素类型为I型,相对结晶度为44%;40目、60目和80目三种目数狼尾草/PP复合材料24h吸水厚度膨胀率分别为7.7%、4.2%和4.4%;其中40目狼尾草/PP复合材料有较好的结合界面和较好的力学性能,其拉伸强度、弯曲强度、弯曲模量和冲击强度分别为10.47MPa、15.98MPa、1.9GPa和3.7kJ/m~2。由此得知,40目狼尾草/PP复合材料力学性能最好,但吸水性较强;60目狼尾草/PP复合材料具有较好的力学性能和一定的抗吸水性,综合性能最佳。     

改性TiO2纳米粒子对聚丙烯抗紫外光老化及结晶性能的影响

用苯乙烯-丙烯酸丁酯乳液共聚物包覆纳米TiO2,制备出P(St-BA)/TiO2复合粒子.利用扫描电子显微镜、偏光显微镜、差示扫描量热分析法和力学性能测试,研究复合纳米粒子对聚丙烯(PP)的结晶行为、力学性能和抗紫外光老化性能的影响.结果表明,P(St-BA)/TiO2复合纳米粒子能使PP的球晶尺寸得到细化,更好地分散在基体树脂中.改性TiO2纳米粒子能有效提高PP的力学性能和抗紫外光老化性能,PP的断裂伸长率从89%提高到106%;缺口冲击强度从2.6 KJ/m2提高到了3.4KJ/m2.经紫外光老化500h后,断裂伸长率保持率为31%,PP仅为8%;老化后缺口冲击强度保持率为65%,PP为31%.     

聚丙烯/PMMA/CaCO3纳米复合材料的制备、结构与力学性能

分别将经不同表面处理的纳米碳酸钙粒子与聚合物PP共混,制备PP／CaCO3和PP／PMMA／CaCO3纳米复合材料。用TEM观察了表面处理后纳米粒子的粒径与分散情况,发现复合粒子分散较均匀。用DSC与WAXD研究了复合材料的结晶行为,发现原位聚合制备的PMMA／CaCO3纳米复合粒子与PP共混后,PP有异相成核作用,出现了不稳定的PPβ晶型。PP／PMMA／CaCO3纳米复合材料力学性能有大幅度的提高。     

双单体原位接枝插层法制备聚丙烯纳米复合材料的研究Ⅰ.制备、表征及力学性能的研究

用有机插层剂处理蒙脱土原土 ,制得有机蒙脱土 (O MMT) .采用双单体 (马来酸酐和苯乙烯 )原位接枝插层法 ,制备了聚丙烯 蒙脱土纳米复合材料母料 .将母料与聚丙烯基体在双螺杆上共混挤出 ,制得聚丙烯 蒙脱土纳米复合材料 (PP Montmorillonetenanocomposites,PMNC) .这是制备聚合物纳米复合材料的一种新方法 .通过X 射线衍射测试 (XRD)表明 ,有机蒙脱土片层 0 0 1面间距从原土的 1 4 9nm扩大到 2 96nm ,复合材料中蒙脱土片层 0 0 1面间距由有机蒙脱土的 2 96nm扩大到 4 0nm .力学性能测试表明 ,复合材料的力学性能明显优于PP基体 ,在提高材料拉伸强度的同时 ,缺口冲击强度也得到很大的提高 .用扫描电镜 (SEM)对材料的冲击断面形貌进行了研究 ,并从理论上分析了断裂机理 .随着蒙脱土含量的增加 ,冲击断裂形式逐渐从脆性断裂变成韧性断裂     

成型方式对不同木塑复合体系的性能影响研究

以木粉为填充材料,以PE(聚乙烯)、PP(聚丙烯)为塑料基体,分别采用混炼-模压工艺和挤出-注塑工艺制备木塑复合材料,对比研究不同复合材料的力学性能、热性能以及流变性。结果表明,混炼-模压工艺制备的PE基复合材料综合性能较优,而挤出-注塑工艺制备的PP基复合材料综合性能较优,且在PE塑料系列中,HDPE(高密度聚乙烯)基复合材料综合力学性能最好,LLDPE(线性低密度聚乙烯)基复合材料的冲击韧性最好,但其综合力学性能较差。     

高亲水性环氧树脂的制备及对碳纤维的表面处理

在三乙胺催化下,以己二酸和环氧树脂制备了己二酸改性环氧树脂(AAEP),通过考察反应温度等因素对己二酸转化率和AAEP环氧值的影响,得到了AAEP合成的最佳条件.用傅里叶变换红外光谱和核磁共振对AAEP进行了表征.用KOH中和AAEP得到己二酸改性环氧树脂钾盐(AAEPK),测试了AAEPK乳液的性质和AAEPK处理后碳纤维的分散性,并通过场发射扫描电子显微镜和X射线光电子能谱对碳纤维的表面形貌和基团进行了研究.结果表明,AAEPK具有高亲水性,适用于碳纤维处理剂,当AAEPK的浓度和吸附量分别为1.0%(质量分数)和3.0 mg/g时,处理剂可在纤维表面均匀分布,使得碳纤维在树脂基体中的分散性得到改善.研究了处理剂对碳纤维/环氧树脂复合材料弯曲和剪切性能的影响,发现处理后碳纤维短丝/环氧树脂复合材料的弯曲强度和碳纤维布/环氧树脂复合材料的层间剪切强度较未处理的试样分别增加了168%和113%,说明AAEPK处理后碳纤维在基体中分散性和黏结性的提高是碳纤维/环氧树脂复合材料力学性能提高的主要原因.     

超支化聚乙烯亚胺接枝二氧化硅的制备及在聚丙烯改性中的应用

首先利用3-缩水甘油氧基丙基三甲氧基硅烷(简称GPS)作为偶联剂,对纳米SiO2进行表面改性,获得表面含有环氧基的SiO2纳米粒子(SiO2-GPS).利用这些环氧基与超支化聚乙烯亚胺(HPEI)分子中的氨基进行反应,得到SiO2接枝超支化聚乙烯亚胺的纳米粒子(SiO2-GPS-g-HPEI).然后利用SiO2-GPS-g-HPEI与聚丙烯(PP)和PP接枝的马来酸酐(PP-g-MAH)共混、模压,制备PP/SiO2-GPS-g-HPEI/PP-g-MAH复合材料.红外光谱测试和热失重分析(TGA)测试结果表明,SiO2纳米粒子表面依次接枝了GPS和HPEI;扫描电子显微镜(SEM)的测试结果显示,SiO2-GPS-g-HPEI在聚丙烯基体中分散良好,其材料的冲击断裂为韧性断裂;复合材料共混时,扭矩的增加证明了共混物中分散相(SiO2-GPS-g-HPEI)与基体(PP/PP-g-MAH)界面之间存在一定的相互作用.少量SiO2-GPS-g-HPEI加入PP/PP-g-MAH中,冲击强度可增加96.3%,拉伸强度也有较大的提高.     

Influence of Nanoclay on the Mechanical Performance of Wild Cane Grass Fiber-Reinforced Polyester Nanocomposites

Natural fiber-reinforced nanocomposites were prepared by incorporating wild cane grass fiber and organically modified montmorillonite (MMT) nanoclay into polyester resin. The composites were formulated up to a maximum volume of fiber of approximately 40% and their mechanical properties were investigated. The mean tensile strength and tensile modulus of nanoclay-filled wild cane grass fiber composites are 6.3% and 18.3% greater than those of wild cane grass fiber composites, respectively, without addition of nanoclay at maximum percentage volume of fiber. The mean flexural strength of nanocomposites at maximum percentage volume of fiber was increased to a maximum of 221 Mpa and flexural modulus to 4.2 Gpa. The mean impact strength of nanoclay-filled wild cane grass fiber composites was increased to 376.7 J/m at maximum percentage volume of fiber. The weight loss of nanoclay-filled wild cane grass fiber/polyester composites was 30% and 22% less than that of composites without nanoclay at maximum percentage volume of fiber. The results indicated that the use of nanoclay showed significant improvement in all the mechanical properties of wild cane grass fiber-reinforced composites.     

尼龙6/抗菌蛭石复合材料的制备及性能研究

通过离子交换法对蛭石进行载银和有机化改性,制备出3种抗菌蛭石,进一步采用熔融共混法制备了尼龙6/抗菌蛭石复合材料,测试了复合材料的抗菌性能和物理力学性能,利用TEM和SEM观察了蛭石在尼龙6中的分散情况和拉伸断面.研究结果表明,载银并有机化的蛭石与尼龙6的复合材料对大肠杆菌和金黄色葡萄球菌均具有明显的抑菌圈,对大肠杆菌...     

Mechanical properties and characteristic of surface treated bamboo fiber reinforced PP/PS blends

Bamboo fiber (BF) as organic filler is characterized by mechanical properties analysis and morphology examination for polypropylene (PP) and polystyrene (PS) matrix blends. Effects of different filler content on tensile strength, flexural properties, and impact strength are proposed. It is observed from scanning electron microscopy (SEM) studies that addition of BF is beneficial in increasing mechanical strength via increasing the interface dispersed phase. The optimum tensile properties and impact properties of BF content were at 40 wt% for PP/PS/BF composite on melt mixing conditions. The results showed a significant improvement in mechanical properties of PP/PS/BF ternary blend composite. Comparing with untreated BF, content of carbon and nitrogen of treated BF decreased to 66.57 and 2.31%, oxygen content increased to 21.07%, and silicon content increased from 0 to 10.04%. The element ratio of O/C, N/C, and Si/C changed to 31.65, 3.47, and 15.08, respectively.     

Influence of interfacial interactions on the mechanical behavior of hybrid composites of polypropylene / short glass fibers / hollow glass beads

Ternary composites of Polypropylene (PP)/Short Glass fibers (GF)/Hollow Glass Beads (HGB), with varying total and relative GF/HGB contents and using untreated and aminosilane-treated HGB compatibilized with maleated-PP, were prepared by direct injection molding of pre-extrusion compounded GF and HGB concentrates. The mechanical strength properties (tensile, flexural and Izod impact) were correlated with theoretical model predictions for hybrid composites, which identified synergistic gains over the rule of hybrid mixtures, depending upon the degree of interfacial interactions between the components of the hybrid composite. SEM analysis of cryofractured composites surfaces revealed that the presence of untreated HGB particles induces fiber-polymer interfacial decoupling under mechanical loading of the hybrid composites at much lower stress levels than in the presence of treated HGB particles. Higher storage modulus (E′) and lower mechanical damping (tan δ) from DMTA established the importance of strong polymer-hybrid reinforcement interfacial interactions in the development of lightweight/high strength PP syntactic foams.     

Influence of SEBS-g-MA on morphology, mechanical, and thermal properties of PA6/PP/organoclay nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organically modified clay (organoclay) toughened with maleated styrene-ethylene-butylene-styrene (SEBS-g-MA) were prepared by melt compounding using co-rotating twin-screw extruder followed by injection molding. X-ray diffraction (XRD) and transmission electron microscope (TEM) were used to characterize the structure of the nanocomposites. The mechanical properties of the nanocomposites were determined by tensile, flexural, and notched Izod impact tests. The single edge notch three point bending test was used to evaluate the fracture toughness of SEBS-g-MA toughened PA6/PP nanocomposites. Thermal properties were studied by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). XRD and TEM results indicated the formation of the exfoliated structure for the PA6/PP/organoclay nanocomposites with and without SEBS-g-MA. With the exception of stiffness and strength, the addition of SEBS-g-MA into the PA6/PP/organoclay nanocomposites increased ductility, impact strength and fracture toughness. The elongation at break and fracture toughness of PA6/PP blends and nanocomposites were increased with increasing the testing speed, whereas tensile strength was decreased. The increase in ductility and fracture toughness at high testing speed could be attributed to the thermal blunting mechanism in front of crack tip. DSC results revealed that the presence of SEBS-g-MA had negligible effect on the melting and crystallization behavior of the PA6/PP/organoclay nanocomposites. TGA results showed that the incorporation of SEBS-g-MA increased the thermal stability of the nanocomposite.     

熔体自由基反应法制备聚丙烯/碳纳米管复合材料

以2,5-二甲基-2,5-双（叔丁基过氧基）己烷（DHBP）在聚丙烯体系中引发形成自由基,以二硫化四甲基秋兰姆（TMTD）调控自由基反应,通过熔融共混一步法制备了共价接枝的聚丙烯/碳纳米管（PP/CNTs）复合材料。 通过拉曼光谱和透射电子显微镜证明发生了共价接枝反应,并研究了PP/CNTs的结晶性能、热性能与力学性能。 结果表明,发生共价接枝的PP/CNTs与未接枝的PP/CNTs及PP相比,其结晶温度分别提高了2.6和12.0 ℃,热分解温度T5%分别提高了6.4和34.8 ℃,其拉伸强度和拉伸模量略有提高,冲击强度分别提高了56.7%和58.1%。     

Mechanical, thermal, and moisture absorption properties of nano-clay reinforced nano-cellulose biocomposites

In this research, fully environment-friendly, sustainable and biodegradable ‘green’ composites were fabricated. A novel material comprised of microfibrillated cellulose and laponite clay with different inorganic/organic ratios (m/m) was prepared. The composites were characterized by tensile, bending and water absorption tests as well as dynamic mechanical analysis. The morphologies of these nanocomposites were evaluated through scanning electron microscopy. Results showed considerable improvement of mechanical properties; specifically in elastic modulus, tensile strength and flexural modulus with the addition of nanoclay up to 7.5 wt% nano-clay. The modulus of elasticity increased significantly by about 26 % at 5 wt% nanocaly. The flexural modulus increased by about 90 % at 7.5 wt% nanoclay. However, with an increased load of clay in the nanocomposite, the mechanical properties decreased due to the agglomeration of excessive nanoclay. The storage modulus was significantly increased at high temperature with increasing the load of nanoclay.     

Effect of Silane Coupling Agent and Compatibilizer on Properties of Short Rossells Fiber/Poly(propylene) Composites

Rossells fiber reinforced polypropylene composites were prepared by melt mixing. The fiber content was 20 wt%. Octadecyltrimethoxysilane (OTMS) and maleic anhydride grafted polypropylene (MAPP) were used to improve the adhesion between poly(propylene) (PP) and the fiber. The mechanical, rheological, and morphological properties, and heat distortion temperature (HDT) of the composites were investigated. Tensile strength, impact strength, flexural strength and HDT of MAPP modified PP composites increased with an increase in MAPP content. However, no remarkable effect of MAPP content on the Young's modulus of the composites was found. OTMS resulted in small decreases of tensile strength and Young's modulus, and increase in impact strength. Scanning electron micrographs revealed that MAPP enhanced surface adhesion between the fiber surface and PP matrix.     

PROPERTIES AND MORPHOLOGY OF UNSATURATED POLYESTER/ACRYLATE-TERMINATED POLYURETHANE/ORGANOMONTMORILLONITE NANOCOMPOSITES

Unsaturated polyester resin （UPR）/acrylate-terminated polyurethane （ATPU）/organo-modified montmorillonite （OMMT） nanocomposites were prepared by the in situ intercalative polymerization method. Samples were prepared by the sequential mixing, i.e. mixture of the ATPU and styrene （S） and OMMT were prepared in the first step; UPR was then added to the pre-intercalates of ATPU/S/OMMT. Results indicate that the mechanical properties and thermal properties of UPR/ATPU/OMMT nanocomposites greatly depend on the amount of ATPU and OMMT. Results show that the addition of ATPU could increase the impact strength of UPR/ATPU composites, but the tensile strength, flexural strength and heat resistance of the materials are obviously decreased. When the weight ratio between UPR, ATPU and OMMT were 82：15：3, the impact strength and heat distortion-temperature of nanocomposite were greatly improved, meanwhile there was little change for other properties of the nanocomposites. The synergistic enhancement effects of ATPU and OMMT on the composites were observed. The structures and morphology of the composites were investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy.     

A study of PP/PET composites: Factorial design,mechanical and thermal properties

Due to the economic importance of polypropylene (PP) and polyethylene terephthalate (PET), and the large amount of composites made with PP matrix and recycled PET as reinforcing material; an investigation was performed regarding the mechanical and thermal behavior of PP composites containing recycled polyethylene terephthalate fibers (rPET). Interfacial adhesion between the two materials was achieved by adding a compatibilizer, maleic anhydride grafted polypropylene, PP-g-MA. Mechanical behavior was assessed by tensile, flexural, impact and fatigue tests, and thermal behavior by HDT (Heat Deflection Temperature). Fractured surfaces and fiber were investigated by scanning electron microscopy. Multiple regression statistical analysis was performed to interpret interaction effects of the variables. Tensile strength, tensile modulus, flexural strength, flexural modulus and HDT increased after rPET fiber incorporation while strain at break, impact strength and fatigue life decreased. Addition of compatibilizer increased tensile strength, flexural strength and flexural modulus, fatigue life and HDT while tensile modulus, strain at break and impact strength decreased. However, at low fiber content, the impact strength increased, probably due to nucleation effects on PP.