In-plane and out-of-plane defectivity in thin films of lamellar block copolymers

We investigate the ordering of poly(styrene-b-methyl methacrylate) (PS-PMMA) lamellar copolymers (periodicity L₀ = 46 nm) confined between a free surface and brushed poly(styrene-r-methyl methacrylate) silicon substrate. The processing temperature was selected to eliminate wetting layers at the top and bottom interfaces, producing approximately neutral boundaries that stabilize perpendicular domain orientations. The PS-PMMA film thickness (t = 0.5L₀ − 2.5L₀) and brush grafting density (Σ = 0.2–0.6 nm⁻²) were systematically varied to examine their impacts on in-plane and out-of-plane ordering. Samples were characterized with a combination of high-resolution microscopy, X-ray reflectivity, and grazing-incidence small-angle X-ray scattering. In-plane order at the top of the film (quantified through calculation of orientational correlation lengths) improved with tⁿ, where the exponent n increased from 0.75 to 1 as Σ decreased from 0.6 to 0.2 nm⁻². Out-of-plane defects such as tilted domains were detected in all films, and the distribution of domain tilt angles was nearly independent of t and Σ. These studies demonstrate that defectivity in perpendicular lamellar phases is three-dimensional, comprised of in-plane topological defects and out-of-plane domain tilt, with little or no correlation between these two types of disorder. Strong interactions between the block copolymer and underlying substrate may trap both kinds of thermally generated defects. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016, 54, 339–352     

Pattern formation and ordering in thin films of crystallisable block copolymers

We show that tapping-mode atomic force microscopy provides real-space and time-resolved observations of morphology and pattern formation resulting from crystallisation of annealed thin films of polyethelenoxide or microphase-separated low-molecular-weight hydrogenated poly(butadiene-b-ethyleneoxide) diblock copolymers. Differences in viscoelastic properties allow distinguishing crystalline and molten (amorphous) areas with a nanometer resolution.     

Synthesis, post-modification and self-assembled thin films of pentafluorostyrene containing block copolymers

Block copolymers consisting of a pentafluorostyrene (PFS) block and a hydrophilic block were synthesized by RAFT polymerisation. The hydrophilic blocks consist of methacrylate derivatives, 4-hydroxystyrene or 4-vinylpyridine monomers. The block copolymers were obtained with narrow molecular weight distributions and the molecular weights were in good agreement with the theoretical values. In addition, a model thiol was reacted with the PFS moieties of the block copolymers. This polymer–analogous reaction was performed under ambient conditions in high yields resulting quantitatively in para-substitution of the pentafluorophenyl rings. Finally, thin films consisting of block copolymers that showed strong phase-segregation behaviour and ordered nanostructured surfaces consisting of both blocks were obtained.     

Nanoparticle directed domain orientation in thin films of asymmetric block copolymers

We investigated the thin film morphology of two different asymmetric block copolymers (BCP), polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) and poly(n-pentyl methacrylate)-block-poly(methyl methacrylate) (PPMA-b-PMMA), loaded with pre-synthesized iron oxide nanoparticles (NP). The chemical composition of the BCP constituents determines the strength of the interaction between polymer chains and nanoparticles. In the case of NP/PS-b-P4VP system, the nanoparticles interact preferentially with the P4VP block and hence localize selectively in the P4VP cylindrical microdomains. However, for the NP/PPMA-b-PMMA system, the nanoparticles have no significant preference for the copolymer blocks and segregate at the polymer/substrate interface. Interestingly, this changes the effective substrate surface energy and hence leads to a remarkable change in domain orientation from parallel to perpendicular with respect to the substrate. These results clearly demonstrate the importance of both enthalpic and entropic factors which determine spatial distribution of NP in BCP films and influence domain orientation.     

Robust control of microdomain orientation in thin films of block copolymers by zone casting

Block copolymers with chemically immiscible segments exhibit a variety of microphase-separated nanostructures on the scale of 10-100 nm. Controlling the orientation of these microphase separated nanostructures is vital in many applications such as lithography, membranes, data storage, and so forth. Typical strategies involve the use of external fields or patterned substrates. Here, we report a robust zone casting technique to achieve highly ordered thin films of block copolymers on centimeter-scale substrates. The robustness of this technique is its powerful control on diverse morphologies and exceptional tolerance on versatility of block copolymer chemistry as well as allowance of a wide spectrum of substrates. We demonstrate that perpendicular orientations with respect to the surface are achieved for block copolymers with both lamellar and cylindrical morphologies by controlling solution casting rate, temperatures, and block copolymer chemical structures. Thin films of both noncrystalline and crystalline block copolymers exhibit excellent orientational order and lateral order. However, the lateral order in the thin films of crystalline block copolymers shows dependence on casting temperature and melting temperature of the crystalline segment. Remarkably, all the ordering is independent of the substrates on which the block copolymer films are cast.     

Synthesis of high molecular weight comb block copolymers and their assembly into ordered morphologies in the solid state

This Article describes a simple two-step synthesis of comb block copolymers with molecular weights exceeding 1,000,000 g mol(-1) and their assembly into ordered morphologies in the solid state. This work is exciting because these polymers assembled into morphologies with domain sizes exceeding 100 nm and, in some examples, 200 nm without the use of additives. These materials reflected selected wavelengths of visible light, and these wavelengths could be affected by swelling with methylene chloride vapor. A comparison between the structures of comb block copolymers and linear block copolymers is presented with a discussion of important parameters affecting their assembly in the solid state. This Article will first describe the synthesis of comb block copolymers using ring opening metathesis polymerization and atom transfer radical polymerization and their subsequent characterization. The comb block copolymers, backbone polymers, and polystyrene arms were all characterized independent of each other and had low polydispersities. The comb block copolymers were assembled by dissolving in methylene chloride and allowing the solvent to evaporate. After thermal annealing, the polymers were characterized by scanning electron and optical microscopy. These polymers assembled into spherical, lamellar, and cylindrical arrays with domain sizes from 132 to 258 nm. This work extends the molecular architectures of polymers that can be assembled in the solid state, the molecular weights of block copolymers that were assembled, and the domain sizes that can be realized without the use of additives.     

Manganese oxide thin films prepared by potentiodynamic electrodeposition and their supercapacitor performance

Manganese oxide film for supercapacitor applications was prepared by potentiodynamic electrodeposition in a manganese acetate plating solution. The effects of the potential sweep rate on the oxide microstructure, crystallinity, and chemical states were examined using a scanning electron microscope, an X-ray diffractometer, and an X-ray photoelectron spectrometer, respectively. Electrochemical performance of the film electrodes was evaluated using a cyclic voltammetric measurement. The experimental results indicate that the deposition potential sweep rate significantly affected the material properties of the prepared oxide films. The oxide-specific capacitance increased from 262 to 337 F/g when the sweep rate was increased from 100 to 400 mV/s. The key material factors that govern the specific capacitance and cyclic stability of the oxide electrodes were discussed.     

Electrochemical reductive dechlorination of carbon tetrachloride on nanostructured Pd thin films

The nanostructured Pd thin films prepared via cyclic voltammetric deposition method are proved to be a promising electrocatalyst for electrochemical reductive dechlorination of carbon tetrachloride (CT). The use of as-prepared Pd thin films as the working electrode material provides a possibility to separately study the role of various forms of hydrogen in the dechlorination reactions. Electrochemical characterization and gas chromatography analysis clearly indicate for the first time that the adsorbed hydrogen has excellent ability to remove CT from acidic solutions through the surface reaction with the chemisorbed CT molecules, which is of fundamental importance to have a better understanding of the reaction mechanism of electrochemical dechlorination.     

Highly ordered nanoporous thin films by blending of PSt‐b‐PMMA block copolymers and PEO additives as structure directing agents

Herein, we present a simple method for producing nanoporous templates with a high degree of lateral ordering by self‐assembly of block copolymers. A key feature of this approach is control of the orientation of polymeric microdomains through the use of hydrophilic additives as structure directing agents. Incorporation of hydrophilic poly(ethylene oxide) (PEO) moieties into poly(styrene‐b‐methyl methacrylate) (PSt‐b‐PMMA) diblock copolymers gives vertical alignment of PMMA cylinders on the substrate after solvent annealing. Because of the miscibility between PEO and PMMA, PEO additives were selectively positioned within PMMA microdomains and by controlling the processing conditions, it was found that ordering of PSt‐b‐PMMA diblock copolymers could be achieved. The perpendicular orientation of PMMA cylinders was achieved by increasing the molecular size of the PEO additives leading to an increased hydrophilicity of the PMMA domains and consequently to control the orientation of microdomains in PSt‐b‐PMMA block copolymer thin films. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8041–8048, 2008     

Electronic transport and optical properties of indium oxide thin films prepared by thermal oxidation

Indium oxide (In₂O₃) thin films were prepared using thermal oxidation of metallic films. Indium metallic thin films were deposited onto glass substrates, by vacuum thermal evaporation. Optical and electronic transport properties of thermally oxidized In₂O₃ films were investigated and these properties were correlated with their preparation conditions, more exactly with oxidation temperatures (T_ox = 623 K, 673 K and 700 K, respectively). Structural analysis, investigated by X-ray diffraction and electron diffraction, reveals that the obtained films possess a polycrystalline structure. The temperature dependence of electrical conductivity was studied using surface-type cells with Ag electrodes. The electronic transport mechanism, in respective films, is discussed in terms of crystallite boundary trapping, proposed by Seto. Some characteristic parameters such as energy barrier, impurity concentration, distribution of interface states, were determined. Transmission and reflection spectra were recorded and by using the values of these coefficients, some optical parameters were calculated (absorption coefficient, optical band gap, refractive index).     

Phase behavior in thin films of cylinder-forming ABA block copolymers: experiments

We experimentally establish a phase diagram of thin films of concentrated solutions of a cylinder forming polystyrene-block-polybutadiene-block-polystyrene triblock copolymer in chloroform. During annealing the film forms islands and holes with energetically favored values of film thickness. The thin film structure depends on the local thickness of the film and the polymer concentration. Typically, at a thickness close to a favored film thickness parallel orientation of cylinders is observed, while perpendicular orientation is formed at an intermediate film thickness. At high polymer concentration the cylindrical microdomains reconstruct to a perforated lamella structure. Deviations from the bulk structure, such as the perforated lamella and a wetting layer are stabilized in films thinner than approximately 1.5 domain spacings.     

Self-organization of polystyrenes into ordered microstructured films and their replication by soft lithography

We report on the formation of ordered arrays of micrometric holes on the surface of polystyrene (PS) films cast from volatile solvents in the presence of humidity at different temperatures. The formation mechanism is investigated for PS having different molecular weights, polydispersities, and carboxylic terminations. Among the chosen materials, a highly regular honeycomb microstructured morphology is obtained on the surface of films prepared with dicarboxy-terminated PS with = 100,000. Experiments and observations on film formation indicate that polar groups are playing a fundamental role in this process. Tuning the surface tension by means of polar terminations allows the film morphology to be modified and in particular the preparation of two- or three-dimensional microstructured films. Finally, we show how these structures can be replicated by soft lithography and then used in the fields of photonic crystals and organic electronics.     

Grazing-incidence transmission small angle X-ray scattering from thin films of block copolymers

Thin films of lamellar and cylindrical block copolymers are popular systems for low-cost nanolithography. To be useful as nanoscale templates, the lamellae or cylinders must be oriented perpendicular to the substrate. Domain orientations are usually characterized by microscopy measurements of the film surface, but these techniques cannot detect tilted, bent, or tortuous domains in the film interior. We report a simple method to quantify out-of-plane disorder in thin films of block copolymers based on a variant of grazing-incidence small angle X-ray scattering (GI-SAXS). A typical GI-SAXS experiment illuminates the center of a substrate-supported film at a grazing angle of incidence (near the film/substrate critical angle), and the strong reflected signal is interpreted with the distorted-wave Born approximation. In a new approach, the beam footprint is moved to the far edge of the sample, allowing the acquisition of a transmission pattern. The grazing-incidence transmission data are interpreted with the simple Born approximation, and out-of-plane defects are quantified through analysis of crystal truncation rods and partial Debye-Scherrer rings. Significantly, this study demonstrates that grazing-incidence transmission small angle X-ray scattering can detect and quantify the buried defect structure in thin films of block copolymers. © 2013 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Phase separation in thin films of end‐grafted block copolymers

An atomic force microscopy investigation was carried out on various thick (30–120 nm) polymethyl methacrylate‐b‐polystyrene and poly(2‐(dimethyl amino)ethyl methacrylate)‐b‐polystyrene films prepared via a grafting‐from method. The structure of the films was examined with both topographic and phase imaging. Several different morphologies were observed including a perforated lamellar phase with irregular perforations. In addition, complementary small‐angle X‐ray scattering and reflectometry results measurements on a non‐grafted polymer are presented. Copyright © 2009 John Wiley & Sons, Ltd.     

Three-dimensionally ordered porous membranes prepared via self-assembly and reverse micelle formation from well-defined amphiphilic block copolymers

Block copolymers of poly(pentafluorostyrene) (PFS) and poly(tert-butyl acrylate) (PtBA), or PFS-b-PtBA copolymers, were synthesized via consecutive atom transfer radical polymerizations (ATRPs). Amphiphilic block copolymers of PFS and poly(acrylic acid) (PFS-b-PAAC copolymers) were prepared via hydrolysis of the corresponding PFS-b-PtBA copolymers. The chemical structure and composition of the PFS-b-PtBA and PFS-b-PAAC block copolymers were studied by nuclear magnetic resonance (NMR) spectroscopy, themogravimetric analysis (TGA), and X-ray photoelectron spectroscopy (XPS). The amphiphilic PFS-b-PAAC copolymers were cast into porous membranes by phase inversion in aqueous media. The surface and cross-sectional morphology of the PFS-b-PAAC membranes were studied by scanning electron microscopy (SEM). Membranes with well-defined pores of sizes in the micrometer range were obtained as a result of inverse micelle formation. The pH of the aqueous media for phase inversion and the PAAC content in the PFS-b-PAAC copolymers could be used to adjust the pore size of the membranes.     

Phase behavior in thin films of cylinder-forming ABA block copolymers: mesoscale modeling

The phase behavior of cylinder-forming ABA block copolymers in thin films is modeled in detail using dynamic density functional theory and compared with recent experiments on polystyrene-block-polybutadiene-block-polystyrene triblock copolymers. Deviations from the bulk structure, such as wetting layer, perforated lamella, and lamella, are identified as surface reconstructions. Their stability regions are determined by an interplay between surface fields and confinement effects. Our results give evidence for a general mechanism governing the phase behavior in thin films of modulated phases.     

Free-standing mesoporous carbon thin films with highly ordered pore architectures for nanodevices

We report for the first time the synthesis of free-standing mesoporous carbon films with highly ordered pore architecture by a simple coating-etching approach, which have an intact morphology with variable sizes as large as several square centimeters and a controllable thickness of 90 nm to ～3 μm. The mesoporous carbon films were first synthesized by coating a resol precursors/Pluronic copolymer solution on a preoxidized silicon wafer and forming highly ordered polymeric mesostructures based on organic-organic self-assembly, followed by carbonizing at 600 °C and finally etching of the native oxide layer between the carbon film and the silicon substrate. The mesostructure of this free-standing carbon film is confirmed to be an ordered face-centered orthorhombic Fmmm structure, distorted from the (110) oriented body-centered cubic Im3?m symmetry. The mesoporosity of the carbon films has been evaluated by nitrogen sorption, which shows a high specific BET surface area of 700 m(2)/g and large uniform mesopores of ～4.3 nm. Both mesostructures and pore sizes can be tuned by changing the block copolymer templates or the ratio of resol to template. These free-standing mesoporous carbon films with cracking-free uniform morphology can be transferred or bent on different surfaces, especially with the aid of the soft polymer layer transfer technique, thus allowing for a variety of potential applications in electrochemistry and biomolecule separation. As a proof of concept, an electrochemical supercapacitor device directly made by the mesoporous carbon thin films shows a capacitance of 136 F/g at 0.5 A/g. Moreover, a nanofilter based on the carbon films has shown an excellent size-selective filtration of cytochrome c and bovine serum albumin.