Anisotropic wetting characteristics on submicrometer-scale periodic grooved surface

Submicrometer-scale periodic structures consisting of parallel grooves were prepared on azobenzene-containing multiarm star polymer films by laser interference. The wetting characteristics on the patterned surfaces were studied by contact angle measurements. Macroscopic distortion of water drops was found on such small-scale surface structures, and the contact angles measured from the direction parallel to the grooves were larger than those measured from the perpendicular direction. A thermodynamic model was developed to calculate the change in the surface free energy as a function of the instantaneous contact angle when the three-phase contact line (TPCL) moves along the two orthogonal directions. It was found that the fluctuations, i.e., energy barriers, on the energy versus contact angle curves are crucial to the analysis of wetting anisotropy and contact angle hysteresis. The calculated advancing and receding contact angles from the energy versus contact angle curves were in good agreement with those measured experimentally. Furthermore, with the groove depth increasing, both the degree of wetting anisotropy and the contact angle hysteresis perpendicular to the grooves increased as a result of the increase in the energy barrier. The theoretical critical value of the groove depth, above which the anisotropic wetting appears, was determined to be 16 nm for the grooved surface with a wavelength of 396 nm. On the other hand, the effect of the groove wavelength on the contact angle hysteresis perpendicular to the grooves was also interpreted on the basis of the thermodynamic model. That is, with the wavelength decreasing, the contact angle hysteresis increased due to the increase in the number of energy barriers. These results may provide theoretical evidence for the design and application of anisotropic wetting surface.     

Anisotropy in the wetting of rough surfaces

Surface roughness amplifies the water-repellency of hydrophobic materials. If the roughness geometry is, on average, isotropic then the shape of a sessile drop is almost spherical and the apparent contact angle of the drop on the rough surface is nearly uniform along the contact line. If the roughness geometry is not isotropic, e.g., parallel grooves, then the apparent contact angle is no longer uniform along the contact line. The apparent contact angles observed perpendicular and parallel to the direction of the grooves are different. A better understanding of this problem is critical in designing rough superhydrophobic surfaces. The primary objective of this work is to determine the mechanism of anisotropic wetting and to propose a methodology to quantify the apparent contact angles and the drop shape. We report a theoretical and an experimental study of wetting of surfaces with parallel groove geometry.     

Modeling contact angle hysteresis on chemically patterned and superhydrophobic surfaces

We investigate contact angle hysteresis on chemically patterned and superhydrophobic surfaces, as the drop volume is quasistatically increased and decreased. We consider both two (cylindrical drops) and three (spherical drops) dimensions using analytical and numerical approaches to minimize the free energy of the drop. In two dimensions, we find, in agreement with other authors, a slip, jump, stick motion of the contact line. In three dimensions, this behavior persists, but the position and magnitude of the contact line jumps are sensitive to the details of the surface patterning. In two dimensions, we identify analytically the advancing and receding contact angles on the different surfaces, and we use numerical insights to argue that these provide bounds for the three-dimensional cases. We present explicit simulations to show that a simple average over the disorder is not sufficient to predict the details of the contact angle hysteresis and to support an explanation for the low contact angle hysteresis of suspended drops on superhydrophobic surfaces.     

Slip-stick wetting and large contact angle hysteresis on wrinkled surfaces

Wetting on a corrugated surface that is formed via wrinkling of a hard skin layer formed by UV oxidation (UVO) of a poly(dimethylsiloxane) (PDMS) slab is studied using advancing and receding water contact angle measurements. The amplitude of the wrinkled pattern can be tuned through the pre-strain of the PDMS prior to surface oxidation. These valleys and peaks in the surface topography lead to anisotropic wetting by water droplets. As the droplet advances, the fluid is free to move along the direction parallel to the wrinkles, but the droplet moving orthogonal to the wrinkles encounters energy barriers due to the topography and slip-stick behavior is observed. As the wrinkle amplitude increases, anisotropy in the sessile droplet increases between parallel and perpendicular directions. For the drops receding perpendicular to the wrinkles formed at high strains, the contact angle tends to decrease steadily towards zero as the drop volume decreases, which can result in apparent hysteresis in the contact angle of over 100°. The wrinkled surfaces can exhibit high sessile and advancing contact angles (>115°), but the receding angle in these cases is generally vanishing as the drop is removed. This effect results in micrometer sized drops remaining in the grooves for these highly wrinkled surfaces, while the flat analogous UVO-treated PDMS shows complete removal of all macroscopic water drops under similar conditions. These wetting characteristics should be considered if these wrinkled surfaces are to be utilized in or as microfluidic devices.     

Directional self-cleaning superoleophobic surface

In this work, we report the creation of a grooved surface comprising 3 μm grooves (height ～4 μm) separated by 3 μm from each other on a silicon wafer by photolithography. The grooved surface was then modified chemically with a fluorosilane layer (FOTS). The surface property was studied by both static and dynamic contact angle measurements using water, hexadecane, and a polyethylene wax ink as the probing liquids. Results show that the grooved surface is both superhydrophobic and superoleophobic. Its observed contact angles agree well with the calculated Cassie-Baxter angles. More importantly, we are able to make a replica of the composite wax ink-air interface and study it by SEM. Microscopy results not only show that the droplet of the wax ink "sits" on air in the composite interface but also further reveal that the ink drop actually pins underneath the re-entrant structure in the side wall of the grooved structure. Contact angle measurement results indicate that wetting on the grooved surface is anisotropic. Although liquid drops are found to have lower static and advancing contact angles in the parallel direction, the drops are found to be more mobile, showing smaller hysteresis and lower sliding angles (as compared to the FOTS wafer surface and a comparable 3-μm-diameter pillar array FOTS surface). The enhanced mobility is attributable to the lowering of the resistance against an advancing liquid because 50% of the advancing area is made of a solid strip where the liquid likes to wet. This also implies that the contact line for advancing is no longer smooth but rather is ragged, having the solid strip area leading the wetting and the air strip area trailing behind. This interpretation is supported by imaging the geometry of the contact lines using molten ink drops recovered from the sliding angle experiments in both the parallel and orthogonal directions. Because the grooved surface is mechanically stronger against mechanical abrasion, the self-cleaning effect exhibited in the parallel direction suggests that groove texturing is a viable approach to create mechanically robust, self-cleaning, superoleophobic surfaces.     

Modeling contact angle hysteresis of a liquid droplet sitting on a cosine wave-like pattern surface

A liquid droplet sitting on a hydrophobic surface with a cosine wave-like square-array pattern in the Wenzel state is simulated by using the Surface Evolver to determine the contact angle. For a fixed drop volume, multiple metastable states are obtained at two different surface roughnesses. Unusual and non-circular shape of the three-phase contact line of a liquid droplet sitting on the model surface is observed due to corrugation and distortion of the contact line by structure of the roughness. The contact angle varies along the contact line for each metastable state. The maximum and minimum contact angles among the multiple metastable states at a fixed viewing angle correspond to the advancing and the receding contact angles, respectively. It is interesting to observe that the advancing/receding contact angles (and contact angle hysteresis) are a function of viewing angle. In addition, the receding (or advancing) contact angles at different viewing angles are determined at different metastable states. The contact angle of minimum energy among the multiple metastable states is defined as the most stable (equilibrium) contact angle. The Wenzel model is not able to describe the contact angle along the three-phase contact line. The contact angle hysteresis at different drop volumes is determined. The number of the metastable states increases with increasing drop volume. Drop volume effect on the contact angles is also discussed.     

Impact of pinning of the triple contact line on electrowetting performance

Pinning of the triple contact line adversely affects electrowetting on dielectric. Electrowetting response of substrates with contact angle hysteresis ranging from 1° to 30° has been characterized, and the results are interpreted within the framework of electromechanics corrected for pinning. The relationship between contact angle hysteresis, threshold potential for liquid actuation, and electrowetting hysteresis is quantified. Our results demonstrate that a modified electrowetting equation, based on balance of forces (including the pinning forces) acting on the triple contact line and on the drop, describes the electrowetting response of substrates with significant contact angle hysteresis. Finally, the surface properties of PDMS Sylgard 184 were found to be influenced by the electric field.     

Line energy and the relation between advancing, receding, and young contact angles

The line energy associated with the triple phase contact line is a function of local surface defects (chemical and topographical); however, it can still be calculated from the advancing and receding contact angles to which those defects give rise. In this study an expression for the line energy associated with the triple phase contact line is developed. The expression relates the line energy to the drop volume, the interfacial energies, and the actual contact angle (be it advancing, receding, or in between). From the expression we can back calculate the equilibrium Young contact angle, theta0, as a function of the maximal advancing, thetaA, and minimal receding, thetaR, contact angles. To keep a certain maximal hysteresis between advancing and receding angles, different line energies are required depending on the three interfacial energies and the drop's volume V. We learn from the obtained expressions that the hysteresis is determined by some dimensionless parameter, K, which is some normalized line energy. The value of K required to keep a constant hysteresis (thetaA-thetaR) rises to infinity as we get closer to theta0 = 90 degrees.     

Drops down the hill: theoretical study of limiting contact angles and the hysteresis range on a tilted plate

The limiting inclination angle (slip angle), for which a two-dimensional water drop may be at equilibrium on a chemically heterogeneous surface, is exactly calculated for a variety of cases. The main conclusion is that, in the cases studied, the contact angles at the upper and lower contact line do not always simultaneously equal the receding and advancing contact angles, respectively. On a hydrophobic surface, the lowest contact angle (at the upper contact line) tends to be approximately equal to the receding contact angle, while the highest contact angle (at the lower contact line) may be much lower than the advancing contact angle. For hydrophilic surfaces, the opposite is true. These conclusions imply that the hysteresis range cannot in general be measured by analyzing the shape of a drop on an inclined plane. Also, the limiting inclination angle cannot in general be calculated from the classical equation based only on the advancing and receding contact angles.     

Comparison of contact angle hysteresis of different probe liquids on the same solid surface

Advancing and receding contact angles of water, formamide and diiodomethane were measured on 1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC) layers deposited on three different solid supports—glass, mica and poly(methyl methacrylate). Up to five statistical monolayers were deposited on the surfaces by spreading DPPC solution. It was found that even on five statistical DPPC monolayers, the hysteresis of a given liquid depends on the kind of solid support. Also on the same solid support the contact angle hysteresis is different for each probe liquid used. The AFM images show that the heights of roughness of the DPPC films cannot be the primary cause of the observed hysteresis because the heights are too small to cause the observed hystereses. It is believed that the hysteresis is due to the liquid film present right behind the three-phase solid surface/liquid drop/gas (vapour) contact line and the presence of Derjaguin pressure. The value of contact angle hysteresis depends on both the solid surface and liquid properties as well as on intermolecular interactions between them.     

Sliding behavior of liquid droplets on tilted Langmuir-Blodgett surfaces

The sliding behavior of liquid droplets on inclined Langmuir-Blodgett surfaces was investigated. The critical sliding angle defined as the tilt angle of the surface at which the drop slides down as well as the advancing and receding contact angles was measured for five different liquids on five surfaces. In addition, the contact line geometry was analyzed at critical sliding angle. The experimental relationship between the surface tension forces resulting from contact angle hysteresis and the weight of the drop was compared to theoretical predictions. Even though the shape of the drop bases was found as skewed ellipses, a model assuming parallel-sided elongated drops is shown to describe reasonably the experimental values. This result probably indicates the main influence of the capillary forces at the rear and front edges of the drop with respect to that exerted on the lateral sides.     

Contact angle hysteresis

In thermodynamic equilibrium, the contact angle is related by Young's equation to the interfacial energies. Unfortunately, it is practically impossible to measure the equilibrium contact angle. When for example placing a drop on a surface its contact angle can assume any value between the advancing Θ_a and receding Θ_r contact angles, depending on how the drop is placed. Θ_a − Θ_r is called contact angle hysteresis. Contact angle hysteresis is essential for our daily life because it provides friction to drops. Many applications, such as coating, painting, flotation, would not be possible without contact angle hysteresis. Contact angle hysteresis is caused by the nanoscopic structure of the surfaces. Here, we review our current understanding of contact angle hysteresis with a focus on water as the liquid. We describe appropriate methods to measure it, discuss the causes of contact angle hysteresis, and describe the preparation of surfaces with low contact angle hysteresis.     

Contact angle hysteresis on regular pillar-like hydrophobic surfaces

A series of pillar-like patterned silicon wafers with different pillar sizes and spacing are fabricated by photolithography and further modified by a self-assembled fluorosilanated monolayer. The dynamic contact angles of water on these surfaces are carefully measured and found to be consistent with the theoretical predictions of the Cassie model and the Wenzel model. When a water drop is at the Wenzel state, its contact angle hysteresis increases along with an increase in the surface roughness. While the surface roughness is further raised beyond its transition roughness (from the Wenzel state to the Cassie state), the contact angle hysteresis (or receding contact angle) discontinuously drops (or jumps) to a lower (or higher) value. When a water drop is at the Cassie state, its contact angle hysteresis strongly depends on the solid fraction and has nothing to do with the surface roughness. Even for a superhydrophobic surface, the contact angle hysteresis may still exhibit a value as high as 41 degrees for the solid fraction of 0.563.     

Fabrication of surfaces with extremely high contact angle hysteresis from polyelectrolyte multilayer

High contact angle hysteresis on polyelectrolyte multilayers (PEMs) ion-paired with hydrophobic perfluorooctanoate anions is reported. Both the bilayer number of PEMs and the ionic strength of deposition solutions have significant influence on contact angle hysteresis: higher ionic strength and greater bilayer number cause increased contact angle hysteresis values. The hysteresis values of ~100° were observed on smooth PEMs and pinning of the receding contact line on hydrophilic defects is implicated as the cause of hysteresis. Surface roughness can be used to further tune the contact angle hysteresis on the PEMs. A surface with extremely high contact angle hysteresis of 156° was fabricated when a PEM was deposited on a rough substrate coated with submicrometer scale silica spheres. It was demonstrated that this extremely high value of contact angle hysteresis resulted from the penetration of water into the rough asperities on the substrate. The same substrate hydrophobized by chemical vapor deposition of 1H,1H,2H,2H-perfluorooctyltriethoxysilane exhibits high advancing contact angle and low hysteresis.     

Self-pinning protein-laden drops

Proteins dissolved in a drop induce and enhance the pinning of the drop contact line. This effect dramatically increases the volume of drops that are vertically pinned on a flat siliconized substrate. It was found that this drop pinning behavior exhibits two regimes: for low protein content in a drop the pinning increases as the contact angle hysteresis increases, and for high protein content the pinning decreases as the surface tension of the protein solution decreases.     

Anomalous contact angle hysteresis of a captive bubble: advancing contact line pinning

Contact angle hysteresis of a sessile drop on a substrate consists of continuous invasion of liquid phase with the advancing angle (θ(a)) and contact line pinning of liquid phase retreat until the receding angle (θ(r)) is reached. Receding pinning is generally attributed to localized defects that are more wettable than the rest of the surface. However, the defect model cannot explain advancing pinning of liquid phase invasion driven by a deflating bubble and continuous retreat of liquid phase driven by the inflating bubble. A simple thermodynamic model based on adhesion hysteresis is proposed to explain anomalous contact angle hysteresis of a captive bubble quantitatively. The adhesion model involves two solid–liquid interfacial tensions (γ(sl) > γ(sl)′). Young’s equation with γ(sl) gives the advancing angle θ(a) while that with γ(sl)′ due to surface rearrangement yields the receding angle θ(r). Our analytical analysis indicates that contact line pinning represents frustration in surface free energy, and the equilibrium shape corresponds to a nondifferential minimum instead of a local minimum. On the basis of our thermodynamic model, Surface Evolver simulations are performed to reproduce both advancing and receding behavior associated with a captive bubble on the acrylic glass.     

Contact angle hysteresis of cylindrical drops on chemically heterogeneous striped surfaces

Contact angle hysteresis of a macroscopic droplet on a heterogeneous but flat substrate is studied using the interface displacement model. First, the apparent contact angle of a droplet on a heterogeneous surface under the condition of constant volume is considered. By assuming a cylindrical liquid-vapor surface (meniscus) and minimizing the total free energy, we derive an equation for the apparent contact angle, which is similar but different from the well-known Cassie's law. Next, using this modified Cassie's law as a guide to predict the behavior of a droplet on a heterogeneous striped surface, we examine several scenarios of contact angle hysteresis using a periodically striped surface model. By changing the volume of the droplet, we predict a sudden jump of the droplet edge, and a continuous change of the apparent contact angle at the edge of two stripes. Our results suggest that as drop volume is increased (advancing contact lines), the predominant drop configuration observed is the one whose contact angle is large; whereas, decreasing drop volume from a large value (receding contact lines) yields drop configuration that predominantly exhibit the smaller contact angle.     

Motion of drops on a surface induced by thermal gradient and vibration

It is well known that a liquid drop with a low contact angle (approximately 45 degrees ) and low wetting hysteresis moves toward the colder region of a temperature gradient substrate as a result of the thermal Marangoni force. A moderately sized water drop, however, usually does not move on such a surface because of the overwhelming effect of hysteresis. The water drop can, however, be forced to move when it is vibrated on a temperature gradient surface with its velocity exhibiting maxima at the respective Rayleigh frequencies. A simple model is presented that captures the dependence of drop velocity on hysteresis, vibration amplitude, and the forcing and resonance frequencies of vibration.     

Contact angle hysteresis of bovine serum albumin (BSA) solution/metal (Au-Cr) coated glass substrate

Bovine serum albumin (BSA) has an extraordinary property to carry biomolecules. An experimental study on the wettability of BSA is presented in this study. The variations in the surface tension and the equilibrium contact angle with the change in BSA concentration are also reported. The surface tension and the contact angle are measured with pendant and sessile drop techniques, respectively. A nonlinear decrement in the surface tension with the increment in the BSA concentration is observed. An equilibrium contact angle of a BSA solution with particular concentration is determined by studying the hysteresis in the contact angle from dynamic contact angle measurements. The needle-in-drop technique is used to study the hysteresis of the contact angle. It is observed that the obtained surface tension and the equilibrium contact angle vary with the BSA concentration. In this reported study, for the considered combination of the BSA concentration and solid surface, the liquid drop does not recede as the drop volume decreases, which represents nonreceding contact angle condition. The increment in the contact angle with the increment in the BSA concentration is observed. Finally, it is observed that the inclusion of the proteins not only changes the surface tension but also changes the contact angle.     

Size-selective sliding of sessile drops on a slightly inclined plane using low-frequency AC electrowetting

When placed on an inclined solid plane, drops often stick to the solid surface due to pinning forces caused by contact angle hysteresis. When the drop size or the plane's incline angle is small, the drop is difficult to slide due to a decrease in gravitational force. Here we demonstrate that small drops (0.4-9 μL) on a slightly inclined plane (~12°, Teflon and parylene-C surface) can be mobilized through patterned electrodes by applying low-frequency ac electrowetting under 400 Hz (110-180 V(rms)), which has a mechanism different from that of the high-frequency ac method that induces sliding by reducing contact angle hysteresis. We attribute the sliding motion of our method to a combination of contact angle hysteresis and interfacial oscillation driven by ac electrowetting instead of the minimization of contact angle hysteresis at a high frequency. We investigated the effects of ac frequency on the sliding motion and terminal sliding of drops; the terminal sliding velocity is greatest at resonance frequency. Varying the electrowetting number (0.21-0.56) at a fixed frequency (40 Hz) for 5 μL drops, we found an empirical relationship between the electrowetting number and the terminal sliding velocity. Using the relationship between the drop size and ac frequency, we can selectively slide drops of a specific size or merge two drops along an inclined plane. This simple method will help with constructing microfluidic platforms with sorting, merging, transporting, and mixing of drops without a programmable control of electrical signals. Also, this method has a potential in heat transfer applications because heat removal capacity can be enhanced significantly through drop oscillation.