Characterization of floc size and structure under different monomer and polymer coagulants on microfiltration membrane fouling

The characteristic of aggregates pre-coagulated by inorganic monomer alum, polymer aluminium chlorohydrate(ACH) and polyaluminium chloride(PACl) coagulants impose major impact on the removal of humic acids (HAs) and the reduction of microfiltration (MF) membrane fouling. The fractal dimension of flocs formed by ACH and PACl is higher than that by monomer alum, indicating Keggin structure produced by polymer coagulants is much more compact compared with hexameric ring structure of alum hydrolysis species. Correspondingly, cake layer specific resistance is far higher and the MF membrane flux deteriorates much more severely when pre-coagulated by ACH and PACl than by alum. Moreover, the higher basicity contains in PACls, the cake layer fouling is more serious for producing more proportion of dense hydrolysis species Al₁₃. Thus, the polymer coagulant ACH and PACl seems not adapt to the pre-coagulation–MF process for cake layer resistance increase two to three times although they save 60–70% dose in comparison with alum for HAs removal. Additionally, for three Al-based coagulants under sweep coagulation condition, insufficient dose result in lower HAs removal and produce more small particles caused higher cake layer specific resistance according to Carman–Kozeny relationship. On the other hand, coagulant hydrolysis species as direct contaminant loading aggravated cake resistance on the MF membrane when overdosed. The optimum dose should keep the minimum to provide better HAs removal efficiency, and produce lower cake layer specific resistance and higher membrane filterability for pre-coagulation–MF hybrid process.     

Secondary membranes for flux optimization in membrane filtration of biologic suspensions

We employ in situ deposited secondary membranes of yeast (SMYs) to optimize permeate flux during microfiltration and ultrafiltration of protein solutions. The deposited secondary membrane was periodically removed by backflushing, and a new cake layer was deposited at the start of the next cycle. The effects of backflushing time, backflushing strength, wall shear rate, and amount of secondary membrane deposited on the permeate flux were examined. Secondary membranes were found to increase the permeate fluxin microfiltration by severalfold. Protein transmission was also enhanced owing to the presence of the secondary membrane, and the amount of protein recovered was more than twice that obtained during filtration of protein-only solutions under othewise identical conditions. In ultrafiltration, the flux enhancement owing to the secondary membrane was only 50% or less. In addition, the flux for ultrafiltration was relatively insensitive to changes in the concentration of yeast used during deposition of SMY and to the backflushing strength used to periodically remove the secondary membrane.     

Polysilicato-iron for improved NOM removal and membrane performance

The natural organic matter (NOM) removal efficiency of polysilicato-iron (PSI) coagulants and the fouling potential of PSI pretreated waters have been studied using two microfiltration (MF) membrane types: polyvinylidene fluoride (PVDF-2) and polypropylene (PP). The results showed that PSI coagulant with a Si/Fe ratio of 1 (PSI-1) was the most effective, compared to conventional coagulants, in removing dissolved organic carbon (DOC) and in improving the fouling potential. A relative flux of unity through PVDF-2 membrane was achieved for both water sources pretreated with PSI-1.

Aluminium-based coagulants, particularly aluminium chlorohydrate (ACH), worked best at lower coagulant dose. Increasing the coagulant dose to improve DOC removal led to increased membrane fouling, possibly due to increased level of unsettleable flocs and pore blocking. For PSI with larger floc size, the advantage of increased DOC removal was not overridden by the adverse effect of pore blocking. In addition, the residual neutral fraction in the waters and/or the presence of a filter cake on the membrane surfaces seemed to have a limiting effect on the fouling rates through both PP and PVDF-2 membranes to the extent that similar rates were obtained, despite substantial differences in DOC removal.

In contrast, these limiting factors did not influence the fouling potential of PSI-1 treated waters through the PVDF-2 membrane, as suggested by the relative flux of unity for both water sources. It is suggested that the oxide deposits on the PVDF-2 membrane may act as a ‘screening layer’, acting as pre-filtration by the filter cake. This layer may be effectively removed by backwashing, together with deposited NOM, throughout the experiment to maintain the flux at unity. The hydrophobic nature of the PP membrane may discourage the deposition of the oxides, thus minimising the positive effects of the oxides in the system. The high removal of hydrophobic fractions by PSI-1 may also lead to less association between residual NOM and less binding to the membranes, particularly on the PVDF-2 membrane.     

How slug flow can improve ultrafiltration flux in organic hollow fibres

The study deals with the use of a gas-liquid two-phase flow to reduce particle membrane fouling in organic hollow fibres by injecting air directly into the feed stream. A theoretical approach of slug flow in fibres demonstrates that the slugs created inside the fibres induce high wall shear stresses. Moreover, the membrane surface is alternately submitted to positive and negative shear stresses. This succession of stresses is expected to prevent filtered particles from settling on the membrane surface and then enhance the ultrafiltration mass transfer. Experiments were carried out with clay suspensions in hollow fibre membrane. A range of various air velocities and particle concentrations was examined and the effect of a steady gas flow was compared to that of an intermittent one. As expected, the injecting air process leads to an increase of the permeate flux by up to 110% for U_g=1 m s⁻¹ (flux multiplied by 2.1), for all the various concentrations studied. Furthermore, even at a low air velocity a significant enhancement can be achieved (+60% for U_g=0.1 m s⁻¹, flux multiplied by 1.6). An intermittent gas flow seems to be less effective than a steady one in similar experimental conditions.     

Effect of ethanol on ultrafiltration of bovine albumin solutions with organic membranes

This paper investigates the ultrafiltration of albumin-ethanol solutions on polysulfone hollow fiber membranes with 30 kDa cut-off. The aim is to identify the mechanisms responsible for the observed permeate flux reduction in presence of ethanol. The variations of permeate flux with transmembrane pressure and wall shear rate fit the usual pattern of flux limitation by concentration polarization. Thus, although ethanol significantly increases the permeate viscosity, the data show that the flux decrease is not a direct consequence of the viscosity increase but rather due to reduced albumin diffusivity which decreases the back transport to the bulk solution. The specific resistance of the albumin layer on the membrane was found to be unaffected by the presence of ethanol. However the fouling potential of our solutions was found to be significantly increased by the addition of ethanol. Thus the observed flux reduction due to ethanol seems to be explained by a combination of a thicker polarization layer caused by reduced back transport and increased membrane fouling. A 10% increase in filtrated volume can be obtained by imposing periodic retrofiltrations which decrease fouling.     

Analysis of constant permeate flow filtration using dead-end hollow fiber membranes

Dead-end filtration of colloids using hollow fibers has been analysed theoretically and experimentally. A mathematical model for constant flux filtration using dead-end hollow fiber membranes has been developed by combining the Hagen–Poiseuille equation, the (standard) filtration equation, and cake filtration theory of Petsev et al. [D.N. Petsev, V.M. Starov, I.B. Ivanov, Concentrated dispersions of charged colloidal particles: sedimentation, ultrafiltration and diffusion, Colloid Surf. A: Physicochem. Eng. Aspects, 81 (1993) 65–81.] to describe the time dependence of the filtration behavior of hollow fiber membranes experiencing particle deposition on their surface. Instead of using traditional constitutive equations, the resistance of the cake layer formed by the deposited colloids has been directly correlated to the cake structure. This structure is determined by application of a force balance on a particle in the cake layer combined with the assumption that an electrostatically stable cake layer of mono-sized particles would be ordered in a regular packing geometry of minimum energy. The developed model has been used to identify the relationship between the filtration behavior of the hollow fiber membrane and the particle properties, fiber size, and imposed average flux. Filtration experiments using polystyrene latex particles of relatively narrow size distribution with a single dead-end hollow fiber membrane demonstrate good consistency between experimental results and model prediction. The developed model has been used to simulate the distribution of the cake resistance, transmembrane pressure, and flux along the hollow fiber membrane and used to assess the effect of fiber size, particle size, zeta potential, and the average imposed flux on the suction pressure-time profiles, flux, and cake resistance distributions. These results provide new insights into the filtration behavior of the hollow fiber membrane under constant flux conditions.     

A mass transfer model for the prediction of rejection and flux during ultrafiltration of PEG-6000

A mass transfer model in case of ultrafiltration is proposed in the present study which is capable of predicting the permeate volumetric flux and rejection at different pressure, concentration and stirrer speed. The model is based on the steady state mass balance over the boundary layer, coupled with the results from irreversible thermodynamics. It first predicts the membrane surface and permeate concentrations — which are then utilized to calculate rejection. Permeate flux is then predicted using the result obtained from filtration theory. The model utilizes four parameters, namely, solvent permeability, solute permeability, reflection coefficient and specific cake resistance. These parameters along with the known values of the operating conditions and solution properties enable one to predict the flux as a function of time and rejection. The computed results are found to be in good agreement with the previously published data of Bhattacharjee and Bhattacharya during ultrafiltration of PEG-6000 by cellulose acetate membrane.     

Modeling of flux decline during crossflow ultrafiltration of colloidal suspensions

Mass transfer during crossflow ultrafiltration is mathematically expressed using the two-dimensional convective–diffusion equation. Numerical simulations showed that mass transfer in crossflow filtration quickly reaches a steady-state for constant boundary conditions. Hence, the unsteady nature of the permeate flux decline must be caused by changes in the hydraulic boundary condition at the membrane surface due to cake formation during filtration. A step-wise pseudo steady-state model was developed to predict the flux decline due to concentration polarization during crossflow ultrafiltration. An iterative algorithm was employed to predict the amount of flux decline for each finite time interval until the true steady-state permeate flux is established. For model verification, crossflow filtration of monodisperse polystyrene latex suspensions ranging from 0.064 to 2.16 μm in diameter was studied under constant transmembrane pressure mode. Besides the crossflow filtration tests, dead-end filtration tests were also carried out to independently determine a model parameter, the specific cake resistance. Another model parameter, the effective diffusion coefficient, is defined as the sum of molecular and shear-induced hydrodynamic diffusion coefficients. The step-wise pseudo steady-state model predictions are in good agreement with experimental results of flux decline during crossflow ultrafiltration of colloidal suspensions. Experimental variations in particle size, feed concentration, and crossflow velocity were also effectively modeled.     

Modeling of the permeate flux decline during MF and UF cross-flow filtration of soy sauce lees

Cross-flow ultrafiltration and microfiltration have been used to recover refined soy sauce from soy sauce lees for over 25 years. The precise mechanism which dominated the permeate flux during batch cross-flow filtration has not been clarified. In the present study, we proposed a modified analytical method incorporated with the concept of deadend filtration to determine the initial flux of cross-flow filtration and carried out the permeate recycle and batch cross-flow filtration experiments using soy sauce lees. We used UF and MF flat membrane (0.006 m² polysulfone) module under different transmembrane pressures (TMP) and cross-flow velocities. The modified analysis provided an accurate prediction of permeate flux during the filtration of soy sauce lees, because this model can consider the change in J₀ at initial stage of filtration which was caused by the pore constriction and plugging inside membrane, and these changes may not proceed when the cake was formed on the membrane surface. Mean specific resistance of the cake increased with TMP due to the compaction of the cake and decreased with cross-flow velocity due to the change of deposited particle size, but less depended on the membrane in the present study. These results indicate that the value of J₀ determined by modified method was relevant to exclude the effects of the initial membrane fouling by pore constriction due to protein adsorption and plugging with small particles. The modified analytical method for the cake filtration developed in the present study was considered to be capable of selecting an appropriate operating conditions for many cross-flow filtration systems with UF, MF membranes.     

Effect of electric field during gel-layer controlled ultrafiltration of synthetic and fruit juice

Electric field enhanced ultrafiltration of pectin–sucrose mixture (synthetic juice) and mosambi (Citrus sinensis (L.) Osbeck) fruit juice using 50,000 (MWCO) polyerthersulfon membrane is studied in a cross-flow cell. Pectin, completely rejected by the membrane, forms a gel type layer over the membrane surface. Under the application of an external dc electric field across the membrane, gel-layer formation is restricted leading to an enhancement of permeate flux. During ultrafiltration of synthetic juice, application of dc electric field (800 V/m) increases the permeate flux to almost threefold compared to that with zero electric field. A theoretical model based on integral method assuming suitable concentration profile in the boundary layer is developed. The proposed model is used to predict the permeate flux in gel-layer governed electric field enhanced ultrafiltration. Predictions of the model are successfully compared with the experimental results under a wide range of operating conditions. Experiments with fruit juice also demonstrated significant increase in flux with the application of a suitable electric field.     

Fabrication of blend hydrophilic polyamide imide (Torlon®)-sulfonated poly (ether ether ketone) hollow fiber membranes for oily wastewater treatment

Blend hydrophilic polyamide imide (PAI)-sulfonated poly (ether ether keton) (SPEEK) hollow fiber membranes were fabricated for oil-water emulsion separation. The structure and performance of the membranes were examined by FESEM analysis, N₂ permeation, overall porosity, collapsing pressure, water contact angle, pure water flux, molecular weight cutoff (MWCO), and oil rejection tests. By studying ternary phase diagrams of polymer/solvent-additive/water system, the higher phase-inversion rate was confirmed for the solutions prepared at higher PAI/SPEEK ratio. A more open structure with larger finger-likes was observed by increasing PAI/SPEEK ratio. Mean pore size of 81 nm, overall porosity of 79% and water contact angle of 58° were obtained for the improved membrane prepared by PAI/SPEEK ratio of 85/15. Increasing SPEEK ratio resulted in lower mechanical stability in terms of collapsing pressure. Pure water flux of about 2.5 times of the plain PAI membrane was found for the improved membrane. MWCO of 460 kDa was found for the improved blend membrane. From oil rejection test, all the membranes demonstrated an oil rejection of over 95%. The improved membrane showed a lower rate of permeate flux reduction compared to the plain membrane which was related to the smaller fouling possibility. Less fouling resistance of the improved membrane was related to the higher flux recovery ratio (about 92%). For all the membranes, the dominant fouling mechanism was found to be the cake filtration. The improved PAI-SPEEK hollow fiber membranes was found to be practical for ultrafiltration of oily wastewaters.     

Resistance analysis for enhanced wastewater membrane filtration

This study investigated enhancement techniques for synthetic wastewater filtration in a membrane bioreactor (MBR) at mixed liquor suspended solids concentrations (MLSS) of 12–18 g/L. Air sparging (AS), backflushing (BF) and a combined application of both (AS + BF) were applied to increase permeate flux compared to the conventional application (NON). Scanning electron microscope (SEM) measurements of cake thickness served for evaluating cleaning effectiveness and as input data for some of the model calculations. AS + BF showed the lowest overall resistance, and thus the highest permeate yield, for about 2 weeks of observation. The contribution of fouling resistance, cake resistance and membrane resistance to the overall resistance was evaluated, based on experimental data. Air sparging significantly lowered cake thickness and consequently cake resistance. The experimental cake resistance and the model resistances were compared. A model based on the measured cake thickness and literature values for the specific surface area proved most successful. Finally, a relationship between the backflush resistance and the permeate flow resistance was observed.     

Pulsed-electric-field crossflow ultrafiltration of bovine serum albumin

A conventional crossflow ultrafiltration (CUF) apparatus was modified by the inclusion of electrodes which permitted a pulsed electric field to be produced across the ultrafiltration membrane (PEF-UF process). Using this apparatus, a discontinuous electrophoretic velocity was imposed upon the proteins being concentrated, opposing their convective movement toward the CUF membrane. This resulted in a lower concentration of rejected solute protein in the fluid boundary layer adjacent to the high-pressure side of the membrane and, hence, in a lower solute-related filtration resistance than in the case of conventional ultrafiltration (zero electric field). Studies of the PEF-UF process with bovine serum albumin (BSA) in the range of 0.5–5% w/v demonstrated a 25–40% decrease in the solute-related resistance to the permeate flux compared to the case of a zero electric field. Accordingly, higher permeate fluxes and, therefore, higher rates of concentration of the protein solution were obtained than for conventional crossflow ultrafiltration. When the electric field was reimposed following a period of operation under conventional CUF conditions, the permeate flux could be restored to nearly the same higher value observed initially for the PEF-UF process.     

Modeling of Fouling of Crossflow Microfiltration Membranes

Abstract

Steady-state and transient models are reviewed for predicting flux decline for crossflow microfiltration under conditions in which both external cake buildup and internal membrane fouling are contributing factors. Experimental work is not covered in the scope of this review, although reference is made to a few recent studies which have compared experimental measurements with theory. The steady-state cake thickness and permeate flux are governed by the concentration polarization layer adjacent to the cake of rejected particles which forms on the membrane surface. Depending on the characteristic particle size and the tangential shear rate, Brownian diffusion, shear-induced diffusion, or inertial lift is considered to be the dominant mechanism for particle back-transport in the polarization layer. For typical shear rates, Brownian diffusion is important for submicron particles, inertial lift is important for particles larger than approximately ten microns, and shear-induced diffusion is dominant for intermediate-sized particles. For short times, it is shown that the transient flux decline due to cake buildup is closely approximated by deadend batch filtration theory, independent of the tangential shear rate. For long times, however, the steady or quasi-steady flux increases with shear rate, because the tangential flow sweeps particles toward the filter exit and reduces cake buildup.     

Preparation and characterization of polyvinylidene fluoride (PVDF) hollow fiber membranes

Polyvinylidene fluoride (PVDF) hollow fiber membranes were prepared by dry/wet and wet phase inversion methods. In spinning these PVDF hollow fibers, dimethylacetamide (DMAc) and polyvinyl pyrrolidone (PVP) were used as a solvent and an additive, respectively. Water was used as the external coagulant. Water or ethanol was used as the internal coagulants. The membranes were characterized in terms of water flux, molecular weight cut-off for the wet membranes. Gas permeation fluxes and effective surface porosity were determined by a gas permeation method for the dried membranes. The cross-sectional structures were examined by scanning electron microscopy. The effects of polymer concentration, air-gap, PVP molecular weight, PVP content in the polymer dope, and the internal coagulant on the permeation properties and membrane structures were examined. Highly permeable PVDF hollow fiber membranes could be prepared from a polymer dope containing low molecular weight PVP and using ethanol as the internal coagulant.     

Effect of dope flow rate on the morphology,separation performance,thermal and mechanical properties of ultrafiltration hollow fibre membranes

We have determined the effects of dope extrusion speed (or shear rate within a spinneret) during hollow fibre spinning on ultrafiltration membrane's morphology, permeability and separation performance, and thermal and mechanical properties. We purposely chose wet-spinning process to fabricate the hollow fibres without drawing and used water as the external coagulant in the belief that the effects of gravity and elongation stress on fibre formation could be significantly reduced and the orientation induced by shear stress within the spinneret could be frozen into the wet-spun fibres. An 86/14 (weight ratio) NMP/H₂O mixture was employed as the bore fluid with a constant ratio of dope fluid to bore fluid flow rate while increasing the spinning speed from 2.0 to 17.2 m/min in order to minimise the complicated coupling effects of elongation stress, uneven external solvent exchange rates, and inner skin resistance on fibre formation and separation performance. Hollow fibre UF membranes were made from a dope solution containing polyethersulphone (PES)/N-methyl-2-pyrrolidone (NMP)/diethylene glycol (DG) with a weight ratio of 18/42/40. This dope formulation was very close to its cloud point (binodal line) in order to speed up the coagulation of nascent fibres as much as possible so that the relaxation effect on molecular orientation was reduced. Experimental results suggested that a higher dope flow rate (shear rate) in the spinneret resulted in a hollow fibre UF membrane with a smaller pore size and a denser skin due to a greater molecular orientation. As a result, when the dope extrusion speed increased, pore size, water permeability, CTE and elongation of the final membranes decreased, but the separation performance, storage modulus, tensile strength and Young's modulus increased. Most surprisingly, for the first time, we found that there was a certain critical value, when the dope extrusion rate was over this value, the final fibre performance could not be influenced significantly. The results suggested that it was possible to dramatically enhance the production efficiency of hollow fibre UF membranes with the same fibre dimension and similar separation performance by the method proposed in this paper.     

The role of bentonite addition in UF flux enhancement mechanisms for oil/water emulsion

The main problem in treating oil/water emulsion from car wash waste-water by ultrafiltration (UF) is fouling caused by oil adsorption on the membrane surface and internal pore walls. This study demonstrates that the addition of bentonite clay can reduce the adsorption layer on cellulose acetate UF membrane, resulting in a reduction of total membrane resistance (R_t). Experiments were conducted to identify and describe three possible mechanisms: (i) bulk oil emulsion concentration reduction; (ii) particle aggregation and (iii) detachment of the adsorbed gel layer by shear force. Adsorption of oil emulsion by bentonite can lead to a significant reduction of bulk oil emulsion concentration, one of the major causes of flux enhancement. Results show that contact of oil emulsion with bentonite forms larger particles resulting in flux increment. An optimum particle size of 37 μm, corresponds with a bentonite concentration of 300 mg/l and provided the highest flux. Beyond this limiting concentration, flux improvement gradually declined, possibly due to the formation of packed cake of particles on the membrane surface. The presence of bentonite in the oil emulsion promotes high shear stress which acts against the gel layer. This high shear stress, caused by bentonite particles and cross-flow velocity, reverses the adsorbed gel layer to the bulk of the liquid phase.     

Prediction of dynamic permeate flux during cross-flow ultrafiltration of polyethylene glycol using concentration polarization-gel layer model

A tubular ultrafiltration model which couples the formation of a cake layer on the membrane surface and the presence of a polarized layer above the cake has been developed, which contains a single constant and the cake layer resistance to be evaluated from experiments. In the model, the tangential flow of feed material is assumed to induce a shearing effect on the cake layer resulting in the re-entrainment the particles into the bulk stream. The validity of the model over a range of cross-flow velocity, transmembrane pressure (TMP) and solute concentration was confirmed using experimental permeate fluxes obtained from the ultrafiltration of polyethylene glycol. Excellent prediction is observed for solute concentrations above some critical value at which a well developed cake layer is believed to have been formed. For concentrations below this value, the model under predicted the steady-state permeate fluxes. By ignoring the presence of the polarized layer, the model always over predict the dynamic fluxes.     

Microfiltration of protein mixtures and the effects of yeast on membrane fouling

The effects of yeast cells on membrane fouling by a protein mixture were studied in dead-end filtration. A 0.2 μm cellulose acetate membrane was used with a 1 g/l protein mixture consisting of equal amounts of bovine serum albumin, lysozyme, and ovalbumin. Yeast cells were used either in suspension or as preformed yeast cakes on top of the membrane. A small concentration of 0.022 g/l yeast cells in suspension enhanced the permeate flux and maintained protein transmission at nearly 100%, compared with a 60% reduction in the protein concentration in the permeate obtained after 3 h for the protein mixture filtered alone. Higher suspended yeast concentrations of 0.043 and 0.18 g/l resulted in lower fluxes and intermediate values for the protein transmission. For the three different thicknesses of preformed yeast cakes studied (0.025, 0.05, and 0.10 cm), the cake with intermediate thickness resulted in protein transmission of nearly 100% and the highest permeate flux. The thinner yeast cake resulted in a lower permeate flux, but it maintained protein transmission at nearly 100%, whereas the thicker cake resulted in a reduction in both permeate flux and protein transmission. The mechanism proposed to explain the results is based on the formation of a secondary membrane by the yeast cells on top of the original membrane. This secondary membrane entraps protein aggregates, which would otherwise cause membrane fouling and reductions in permeate flux and protein transmission.     

On the behavior of the electrostatic colloidal interaction in the membrane filtration of latex suspensions

In order to investigate effects of the colloidal interaction in the membrane filtrations, the dead-end ultrafiltration of latex colloids was conducted with fully retentive membranes. Experimental results concerning the permeate flux during the filtration indicate that the void fraction of cake layer increased with the decrease of the ionic strength, due to the expanded Debye double layer thickness around the particles. The concentration dependence of the gradient diffusion coefficient of colloidal particles has been examined as a function of solution ionic strength. The NVT Monte Carlo simulation was applied on the bulk suspension so as to determine the thermodynamic coefficient, and the hydrodynamic coefficient was evaluated from the previously developed relation for an ordered system. The long-range electrostatic interactions between the particles are determined by using a singularity method, which provides accurate solutions to the linearized electrostatic field. The predictions on the variation of concentration polarization layer have been presented, from which we found that both the permeate flux and the particle diffusion are related to determine the concentration distribution above the cake layer.