Hybrid organic-inorganic nanostructured membranes for high temperature proton exchange membranes fuel cells (PEMFC)

Compared to internal combustion engines, proton-exchange membrane fuel cells (PEMFC) operate with zero emissions of environmental pollutants being this an adequate choice for transportation field. The increase of the operation temperature of PEMFC above 130°C is a great concern for the commercial application of the cells in electric vehicles. Hybrid organic-inorganic nanostructured membranes can combine the main properties to meet this objective: high proton conductivity along with thermal and chemical stability. The possibilities of synthesis of these hybrid structures grow exponentially with the combination of sol-gel chemistry and monomers. Three different approaches have been followed for obtaining hybrid membranes that present the properties needed for application in high temperature PEMFC: development of methacrylate and epoxy structures, and optimization of the inorganic component incorporating phosphorus. Proton conductivity has been endowed on the base of three strategies: a high concentration of hydroxyl groups from inorganic component, groups through sulfonation of phenyl rings, and incorporation of tungstophosphoric acid, H₃[P(W₃O₁₀)₄].     

Conductivity measurement of different polymer membranes for fuel cells

In our work the through-plane and in-plane conductivity measurements were performed for commercial Nafion115 and original sulphonated poly(ether-ether-ketone) (SPEEK) membranes. It was found, that in-plane conductivity measurement method can be successively used for both types of membranes at maximal humidity (saturated water vapours) and temperatures till 100°C. The proton conductivities of home-made SPEEK membranes were found to be excellent in the order of 10⁻² S/cm in the fully hydrated condition at temperatures 25−90°C. Published in Russian in Elektrokhimiya, 2009, Vol. 45, No. 6, pp. 699–704. The article was translated by the authors. Published by report at IX Conference “Fundamental Problems of Solid State Ionics”, Chernogolovka, 2008.     

New proton conducting hybrid membranes for HT-PEMFC systems based on polysiloxanes and SO3H-functionalized mesoporous Si-MCM-41 particles

For increased efficiency of high-temperature polymer electrolyte membrane fuel cells (HT-PEMFC), new types of membranes have to be developed. This approach has been realized by preparing hybrid membranes containing SO₃H-functionalized mesoporous Si-MCM-41 as hydrophilic inorganic modifier in a polysiloxane matrix exhibiting sulfonic acid groups and basic heterocyclic groups like benzimidazole. The proton conductivity of sulfonated particles was modelled on the atomic scale in order to understand the influence of the density of sulfonic acid groups and of the presence of water molecules. The different hybrid membranes are characterized concerning their thermal stability, water uptake, and proton conductivity. Whereas the proton conductivity of well-established, but expensive and at >120 °C not long-time stable Nafion membranes continuously decreases with increasing temperature, the polysiloxane membranes, which suffer from a low-proton conductivity at around 100 °C, recover at about 120 °C due to intrinsic proton transport. At 180 °C the pure polysiloxane shows a proton conductivity which is only one order of magnitude lower than that of Nafion. Moreover, if the polysiloxane membrane contains additionally 10 wt.% of an SO₃H-modified Si-MCM-41, the proton conductivity of such hybrid membrane at temperatures >180 °C and low relative humidity <10% is higher than that of Nafion membranes by a factor of 10.     

Poly(styrene-co-acrylonitrile) based proton conductive membranes

Sulfonated poly(styrene-co-acrylonitrile) (PSAN–SO₃H) membranes were obtained by sulfonation of the original styrene–acrylonitrile copolymer, in different molar ratios, and characterized by vibrational spectroscopy (FTIR), thermal analyses (TGA and DSC) and electrochemical impedance spectroscopy (EIS). The thermal stability of the sulfonated polymers exhibited a dependence on the sulfonation degree and reached 261 °C for samples up to 1:4 (sulfonating agent to styrene unit). FTIR spectra showed the covalent incorporation of sulfonic groups at the styrene units, confirming the PSAN–SO₃H formation. Vibrational spectra also indicated the presence of hydronium ions and dissociated sulfonic groups, indicating the existence of mobile protons for ion conduction. DSC analyses evidenced two glass transition temperatures (T_g), one associated with an ion-water domain and other with the chain backbone glass transition. The maximum conductivity of PSAN–SO₃H membranes at ambient temperature was about 10⁻³ Ω⁻¹ cm⁻¹, achieving 10⁻² Ω⁻¹ cm⁻¹ at 80 °C. The conductivity dependency on the temperature was found to be linear, similarly to other sulfonic acid polymers described on the literature, and the water uptake reaches 45.7% of the polymer mass, against 18.9% of the original copolymer.     

A study of linear versus angled rigid rod polymers for proton conducting membranes using sulfonated polyimides

Linear and angled monomers were incorporated into the main chain of a polyimide in order to investigate the effect of kinked versus linear polymers on membrane properties such as water uptake and proton conductivity. Polymers prepared using linear 4,4′-sulfonyldianiline, SPI1, and using angled 3,4′-sulfonyldianiline, SPI2, were cast into membranes possessing ion exchange capacities that varied from 0.79 to 2.75 meq g⁻¹. Membranes are thermally stable up to 300 °C under air. Proton conductivity of both membranes increases with temperature to values of 0.1-0.2 S cm⁻¹. The conductivity of angled, SPI2 membranes is greater than those prepared from SPI1 for a given IEC but water uptakes are lower. These differences are attributed to increased entanglements of the angled polymers, which limits the degree of swelling and increases the proton concentration. These results may be important in the design of proton conducting membranes from other rigid polyarylenes.     

Mesoporous hollow silica spheres as micro-water-tanks in proton exchange membranes

In order to decrease the swelling of Nafion^® and reduce the dependency of proton conductivity on high relative humidity (RH), mesoporous hollow silica spheres were synthesized and dispersed in Nafion matrix as micro-water-tanks in the proton exchange membranes (PEM). The morphologies of MHSi and Nafion/MHSi composite membranes are characterized by SEM and TEM. The effects of MHSi on water uptake, swelling, dehydration rate and proton conductivity of the composite membranes were investigated. The results show that, with a suitable portion of MHSi in the membrane, composite PEMs with enhanced water uptake, reduced swelling and improved proton conductivity are obtained.     

Synthesis of the block sulfonated poly(ether ether ketone)s (S-PEEKs) materials for proton exchange membrane

To improve the proton conductivity of sulfonated poly(ether ether ketone)s (SPEEK) with low sulfonated degrees, a series of block SPEEK copolymers were prepared by a two-stage one pot process: first the hydrophobic block was prepared with the desired length, then the monomers for the hydrophilic block were added to the first reactive flask to form block copolymers. Membranes were cast from their DMF solutions, and characterized by determining the ion-exchange capacity, water uptake, proton conductivity and mechanical properties. Block-3 with the longer hydrophobic chain shows enhanced performance than the random one in usage for PEM. SAXS was employed to investigate the microstructure effects on the above properties. Larger ionic cluster size and larger proton transport channel in block-3 SPEEK membranes are detected from the result of SAXS. It is believed that this microstructure feature attributes to the enhanced proton conductivity values of block-3 membrane at low IEC.     

Novel proton-conducting polymer inclusion membranes

The preparation and characterization of new polymer inclusion membranes (PIMs) for proton transport is described. PIMs were prepared with different polymeric cellulose-based compounds and PVC as supports, tris(2-butoxyethyl)phosphate (TBEP) and 2-nitrophenyl octyl ether (NPOE) as plasticizers and dinonylnaphthalenesulfonic acid (DNSA) and dinonylnaphthalenedisulfonic acid (DNDSA) as carriers. The effects of the nature and content of the supports, plasticizers and carriers on membrane proton conductivity was studied using electrochemical impedance spectroscopy (EIS). This technique was also used to evaluate the chemical stability of a CTA–NPOE–DNDSA membrane while its selectivity was monitored with respect to sodium and calcium ions through counter-transport experiments. DSC and TGA techniques were used to determine the thermal stability of these membranes. A PIM based on CTA–DNDSA–NPOE showed the highest proton conductivity (3.5 mS/cm) with no variation of its behavior during 2 months of evaluation. FTIR characterization did not show structural changes of the membrane in this period of time. Thermal analysis indicates that it is stable up to 180 °C. An empirical functional relationship between PIM resistance and composition indicates that increasing plasticizer and carrier concentrations enhances the conductivity of the membranes, while increasing CTA content tends to decrease this property. Transport experiments showed a good selectivity of the CTA–DNDSA–NPOE membrane for protons over calcium or sodium ions.     

Fabrication and optimization of proton conductive polybenzimidazole electrospun nanofiber membranes

Phosphoric acid (PA)–doped polybenzimidazole (PBI) proton exchange membranes have received attention because of their good mechanical properties, moderate gas permeability, and superior proton conductivity under high temperature operation. Among PBI‐based film membranes, nanofibrous membranes withstand to higher strain because of strongly oriented polymer chains while exhibiting higher specific surface area with increased number of proton‐conducting sites. In this study, PBI electrospun nanofibers were produced and doped with PA to operate as high temperature proton exchange membrane, while changes in proton conductivity and morphologies were monitored. Proton conductive PBI nanofiber membranes by using the process parameters of 15 kV and 100 μL/h at 15 wt% PBI/dimethylacetamide polymer concentration were prepared by varying PA doping time as 24, 48, 72, and 96 hours. The morphological changes associated with PA doping addressed that acid doping significantly caused swelling and 2‐fold increase in mean fiber diameter. Tensile strength of the membranes is found to be increased by doping level, whereas the strain at break (15%) decreased because of the brittle nature of H‐bond network. 72 hour doped PBI membranes demonstrated highest proton conductivity whereas the decrease on conductivity for 96‐hour doped PBI membranes, which could be attributed to the morphological changes due to H‐bond network and acid leaking, was noted. Overall, the results suggested that of 72‐hour doped PBI membranes with proton conductivity of 123 mS/cm could be a potential candidate for proton exchange membrane fuel cell.     

Thermal and hydrolytic stability of sulfonated polyimide membranes with varying chemical structure

Many important properties required for fuel cell applications including hydrolytic stability, depend on various factors like flexibility of the polymer backbone, ring structure and phase separation. This paper is primarily focused on studying the effect of the chemical backbone structure on the hydrolytic stability and other properties. To study the difference in the hydrolytic stability with change in the chemical backbone structure of sulfonated polyimides we synthesized phthalic sulfonated polyimides and naphthalenic sulfonated polyimides. Two series of phthalic sulfonated polyimides were prepared using 4,4′-oxydiphthalic anhydride (ODPA) and 4,4′-methylene dianiline (MDA), and 4,4′-(hexafluoroisopropylidine) diphthalic anhydride (6FDA) and oxydianiline (ODA). 4,4′-Diaminobiphenyl-2,2′-disulfonic acid (BDSA) was used to introduce sulfonic acid group into both series. Naphthalenic polyimides were synthesized from 1,4,5,8-naphthalenetetra-carboxylic dianhydride, BDSA, MDA and ODA. Also to observe other properties according to variation of sulfonic acid content, the degree of functionalisation was effectively controlled by altering the mole ratio between the sulfonated and non-sulfonated diamine monomers in phthalic sulfonated polyimides. The hydrolytic stability of the polyimides was followed by FT-IR spectroscopy at regular intervals. Polyimides prepared using naphthalenic dianhydride, NTDA, exhibited higher hydrolytic stability than the phthalic dianhydrides. The proton conductivity, ion exchange capacity (IEC) and water uptake measurements revealed the dependence on the molecular weight of the repeating unit. The proton conductivity of the sulfonated polyimides was found to vary with chemical backbone structure.     

Preparation and characterization of fluorine-containing polybenzimidazole/imidazole hybrid membranes for proton exchange membrane fuel cells

Polybenzimidazole (PBI)/imidazole (Im) hybrid membranes were prepared from an organosoluble, fluorine-containing PBI with Im. The thermal decomposition of the PBI/Im hybrid membranes occurred at about 160 °C. The conductivities of the acid doped PBI/Im hybrid membranes increased with both the temperature and the Im content. The conductivity of acid doped PBI-40Im (molar ratio of Im/PBI = 40) reached 3.1 × 10⁻³ (S/cm) at 160 °C. The proton conductivities of PBI/Im hybrid membranes were over 2 × 10⁻³ (S/cm) at 90 °C and 90% relative humidity. The addition of Im could reduce the mechanical properties and methanol barrier ability of the PBI membranes.     

Synthesis and characterization of novel sulfonated naphthalenic polyimides as proton conductive membrane for DMFC applications

To prepare proton conductive membrane for direct methanol fuel cells (DMFC), a novel sulfonated aromatic diamine monomer, 1,4-bis(4-amino-2-sulfonic acid-phenoxy)-benzene (DSBAPB) was synthesized and characterized by ¹H NMR and FT-IR. Then a series of sulfonated polyimides (SPIs) were prepared from DSBAPB with 1,4,5,8-naphthalene tetracarboxylic dianhydride (NTDA) and a non-sulfonated diamine, 4,4′-oxydianiline (ODA) via one-step high-temperature polymerization method. The sulfonation degree of the SPIs can be controlled by changing the mole ratio of sulfonated monomer to non-sulfonated monomer. The obtained SPI membranes exhibit desirable proton conductivity ranged from 7.9 × 10⁻³ to 7.2 × 10⁻² S cm⁻¹ and low methanol permeability of less than 2.85 × 10⁻⁷ cm² s⁻¹. Furthermore, the hydrolysis stability of the obtained SPIs is better than the BDSA based SPIs caused by the flexible structure.     

Tailoring the structure of S-PEEK/PDMS proton conductive membranes through applied electric fields

Composite membranes were formed composed of proton conductive sulfonated poly(ether ether ketone) (S-PEEK) particles dispersed in a non-proton conductive polymeric matrix, a cross-linked poly(dimethyl siloxane) (PDMS). The structure of the composites was controlled by applying electric fields to suspensions of S-PEEK particles in the liquid PDMS precursor, followed by thermally initiated cross-linking polymerization to fix the field-induced structure. The effects of the electric field on membrane structure, proton conductivity, methanol permeability, and water swelling were examined. Under certain conditions, the applied electric field induced the S-PEEK particles to form long chains across the liquid PDMS prepolymers. The degree of particle chaining was a function of the electric field frequency, magnitude, and application time. The S-PEEK particle chaining resulted in an improvement of the membrane conductivity, water uptake ability, and dimensional stability in comparison to membranes containing randomly distributed particles. The particle chaining also increased the methanol permeation across the composite membranes, but the selectivity of the membranes for protons over methanol increased sharply because the increase in proton conductivity was much larger relative to the methanol permeability increase. The membranes also display anisotropic swelling behavior in water that may prove advantageous for enhancing mechanical stability in fuel cells undergoing humidity cycling. The present study demonstrates a novel fabrication approach that can be used to control the structure of a variety of types of composite membranes to enhance performance for fuel cell applications.     

Synthesis and properties of poly(aryl ether benzimidazole) copolymers for high-temperature fuel cell membranes

A series of poly(aryl ether benzimidazole) copolymers bearing different aryl ether linkage contents were synthesized by condensation polymerization in polyphosphoric acid (PPA) by varying the feed ratio of 4,4′-dicarboxydiphenyl ether (DCPE) to terephthalic acid (TA). As the ether unit content in the copolymer increased, the solubility of the copolymer in PPA and N,N′-dimethylacetamide/LiCl improved. For example 3–7 wt.% DMAc solution containing 2 wt.% of LiCl could be prepared from the copolymers. XRD studies revealed that the incorporation of flexible aryl ether linkages increased the chain d-spacings of the polymer backbones and decreased the crystallinity of the copolymers. Still, these copolymers having ether linkages showed reasonably good thermal/mechanical stability and high proton conductivity. For example, the copolymer with 30 mol% ether linkage had a tensile strength of 43 MPa (at 26 °C and 40% relative humidity) at an acid doping level of 7.5 mol H₃PO₄ and a proton conductivity of 0.098 S cm⁻¹ (at 180 °C and 0% relative humidity) at an acid doping level of 6.6 mol H₃PO₄.     

非含氟型磺化聚合物质子交换膜材料的研究进展(下)

概述了近十年来非含氟型磺化聚合物质子交换膜材料的研究进展,包括各种材料的制备和性质,详细地讨论了材料的化学结构、形态与其性能(质子导电率、耐水性、尺寸稳定性、吸水率、抗自由基氧化性、甲醇透过率等)之间的关系,其中结合作者在磺化聚酰亚胺方面的研究工作,重点对这类材料进行了系统、深入的介绍和讨论.最后,本文还对今后燃料电池用质子交换膜材料的研究提出了一些设想和展望.本文分为上下两篇,其中下篇主要综述了非含氟型磺化聚合物的性能与结构形态之间的关系.     

非含氟型磺化聚合物质子交换膜材料的研究进展(上)

概述了近十年来非含氟型磺化聚合物质子交换膜材料的研究进展,包括各种材料的制备和性质,详细地讨论了材料的化学结构、形态与其性能(质子导电率、耐水性、尺寸稳定性、吸水率、抗自由基氧化性、甲醇透过率等)之间的关系,其中结合作者在磺化聚酰亚胺方面的研究工作,重点对这类材料进行了系统、深入的介绍和讨论.最后,本文还对今后燃料电池用质子交换膜材料的研究提出了一些设想和展望.本文分为上下两篇,其中上篇主要综述了各种非含氟型磺化聚合物的制备方法.     

Synthesis of proton conductive inorganic–organic hybrid membranes through copolymerization of dimethylethoxyvinylsilane with vinylphosphonic acid

Proton conductive inorganic–organic hybrid membranes were synthesized from dimethylethoxyvinylsilane (DMEVS), vinylphosphonic acid (VPA) and 3-glycidoxypropyltrimethoxysilane (GPTMS) through copolymerization followed by sol–gel process. The ratio of phosphorus to silicon in the copolymer almost corresponded to the charged molar ratio of VPA to DMEVS when the ratio of VPA to DMEVS was below 1/2. Self-standing, homogeneous, highly transparent membranes were synthesized from DMEVS–VPA copolymer and GPTMS via sol–gel condensation. Differential thermal analysis-thermogravimetry analyses indicated that these membranes were thermally stable up to 200 °C. The results of Fourier transform infrared and ¹³C NMR revealed that phosphonic acid groups of VPA were chemically bound to organosiloxane network. The copolymerization and condensation of (DMEVS–VPA)/GPTMS were confirmed by ³¹P and ²⁹Si NMR spectra. The proton conductivity of the hybrid membranes increased with phosphonic acid content. The membrane of (DMEVS–VPA)/GPTMS showed a remarkable conductivity of 6.3 × 10⁻² S cm⁻¹ at 130 °C and 100% relative humidity.     

Highly phosphonated poly(N‐phenylacrylamide) for proton exchange membranes

A novel highly phosphonated poly(N‐phenylacrylamide) ( PDPAA ) with an ion‐exchange capacity (IEC) of 6.72 mequiv/g was synthesized by the radical polymerization of N‐[2,4‐bis(diethoxyphosphinoyl)phenyl]acrylamide ( DEPAA ), followed by the hydrolysis with trimethylsilyl bromide. Then, the crosslinked PDPAA membrane was successfully prepared by the electrophilic substitution reaction between the aromatic rings of PDPAA and the carbocation formed from hexamethoxymethylmelamine (CYMEL) as a crosslinker in the presence of methanesulfonic acid. The crosslinked PDPAA membrane had high oxidative stability against Fenton's reagent at room temperature. The proton conductivity of the crosslinked PDPAA membrane was 8.8 × 10^?2 S/cm at 95% relative humidity (RH) and 80 °C, which was comparable to Nafion 112. Under low RH, the crosslinked PDPAA membrane showed the proton conductivity of 1.9 × 10^?3 and 4.7 × 10^?5 S/cm at 50 and 30% RH, respectively. The proton conductivity of the crosslinked PDPAA membrane lied in the highest class among the reported phosphonated polymers, and, consequently, the very high local concentration of the acids of PDPAA (IEC = 6.72 mequiv/g) achieved high and effective proton conduction under high RH. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Radiation-induced grafting of styrene onto ultra-high molecular weight polyethylene powder and subsequent film fabrication for application as polymer electrolyte membranes: I. Influence of grafting conditions

Ultra-high molecular weight polyethylene (UHMWPE) powder was irradiated by gamma rays using a ⁶⁰Co source. Simultaneous and pre-irradiation grafting was performed in air and in inert atmosphere at room temperature. The monomer selected for grafting was styrene, since the styrene-grafted UHMWPE could be readily post-sulfonated to afford proton exchange membranes (PEMs). The effect of absorbed radiation dose and monomer concentration in methanol on the degree of grafting (DG) is discussed. It was found that the DG increases linearly with increase in the absorbed dose, grafting time and monomer concentration, reaching a maximum at a certain level. The order of rate dependence of grafting on monomer concentration was found to be 2.32. Furthermore, the apparent activation energy, calculated by plotting the Arrhenius curve, was 11.5 kJ/mole. Lower activation energy and high rate dependence on monomer concentration shows the facilitation of grafting onto powder substrate compared with film. The particle size of UHMWPE powder was measured before and after grafting and found to increase linearly with increase in level of grafting. FTIR-ATR analysis confirmed the styrene grafting. The grafted UHMWPE powder was then fabricated into film and post-sulfonated using chlorosulfonic acid for the purposes of evaluating the products as inexpensive PEM materials for fuel cells. The relationship of DG with degree of substitution (DS) of styrene per UHMWPE repeat unit and ion exchange capacity (IEC) is also presented.     

Sulfonated poly(ether ether ketone)–silica membranes doped with phosphotungstic acid. Morphology and proton conductivity

Sulfonated poly(ether ether ketone) (SPEEK)–silica membranes doped with phosphotungstic acid (PWA) are presented. The silica is generated in situ via the water free sol–gel process of polyethoxysiloxane (PEOS), a liquid hyperbranched inorganic polymer of low viscosity. At 100 °C and 90% RH the membrane prepared with PEOS (silica content = 20 wt%) shows two times higher conductivity than the pure SPEEK. The addition of small amounts of PWA (2 wt% of the total solid content) introduced in the early stage of membrane preparation brings to a further increase in conductivity (more than three times the pure SPEEK). During membrane formation PWA and the sulfonic acid groups of SPEEK act as catalysts in the conversion of PEOS in silica. Once the membranes are formed, PWA is incorporated in the silica network and acts as proton conductivity enhancer. The correlation between morphology and proton conductivity allows establishing the optimal doping level and preparation procedure. The morphology is studied by transmission electron microscopy (TEM) while the proton conductivity is measured by impedance spectroscopy (IS). The direct methanol fuel cell performance is also investigated.