Characterization and performance of proton exchange membranes for direct methanol fuel cell: Blending of sulfonated poly(ether ether ketone) with charged surface modifying macromolecule

Modification of sulfonated poly(ether ether ketone) (SPEEK) membrane was attempted by blending charged surface modifying macromolecule (cSMM). The modified membrane was tested for direct methanol fuel cell (DMFC) application; i.e. a SPEEK/cSMM blend membrane was compared to a SPEEK membrane and a Nafion 112 membrane for the thermal and mechanical stability, methanol permeability, and proton conductivity. Thermal and mechanical stability of the blended membrane were slightly reduced from the SPEEK membrane but still higher than the Nafion 112 membrane. The blend membrane was found to be promising for DMFC applications because of its lower methanol diffusivity (2.75 × 10⁻⁷ cm² s⁻¹) and higher proton conductivity (6.4 × 10⁻³ S cm⁻¹), than the SPEEK membrane. A plausible explanation was given for the favorable effect of cSMM blending.     

Blend membranes of Nafion/sulfonated poly(aryl ether ketone) for direct methanol fuel cell

Sulfonated poly(aryl ether ketone) (sPAEK) synthesized by LG Chem. was confirmed by FT-IR. To estimate the thermal stability, glass transition temperature and decomposition temperature were investigated. They showed that sPAEK had good thermal properties. The proton conductivity, methanol permeability and water uptake of sPAEK were also measured. Nafion/sulfonated poly(aryl ether ketone) composite membranes were prepared by blending two materials. The blend ratios of sPAEK and Nafion were 2:1, 3:1, 5:1, and 7:1. The blend membranes showed phase separated morphology since they became immiscible during the solvent evaporation process. Due to the differences in specific gravity and solvent concentration profile during the solvent evaporation process, the upper region had lower Nafion volume fraction with smaller domains and the lower region had higher Nafion volume fraction with larger domains. Mechanical properties such as the stress at break, yield stress, Young's modulus, and elongation at break were measured. The sPAEK had better mechanical properties than Nafion. The mechanical properties increased with increasing sPAEK content. Proton conductivity and methanol permeability of the blend membranes were lower than those of Nafion. Both decreased with decreasing Nafion content. Since the methanol permeability of sPAEK was lower than that of Nafion, sPAEK acted as the methanol barrier. Water uptake of sPAEK was higher than that of Nafion.     

Preparation and properties of UV irradiation-induced crosslinked sulfonated poly(ether ether ketone) proton exchange membranes

The crosslinkable sulfonated poly(ether ether ketone)s (SPEEKs) were synthesized by nucleophilic substitution reaction of diallyl bisphenol A, tert-butylhydroquinone, 4,4′-difluorobenzophenone and sodium 5,5′-carbonylbis(2-fluorobenzene-sulfonate). The SPEEKs with high intrinsic viscosity showed good solubility and could be cast into flexible and transparent membranes. The SPEEK membranes containing benzophenone (BP) and triethylamine (TEA) photo-initiator system were treated by UV light to promote crosslinking. The experimental results revealed that the crosslinked membrane with 10 min irradiation time showed the most potential as proton exchange membrane for direct methanol fuel cell applications. When the irradiation time increased from 0 to 10 min, the water uptake decreased from 29.1 to 26.1%, and the tensile modulus and the tensile strength enhanced sharply from 0.80 to 1.44 GPa and from 40.3 to 63.4 MPa, respectively. In addition, the methanol diffusion coefficient reduced sharply from 1.70 × 10⁻⁶ to 7.42 × 10⁻⁷ cm²/s with only slight sacrifice in the proton conductivity, which made the crosslinked membrane with 10 min irradiation time possess the highest selectivity.     

Methanol permeability in sulfonated poly(etheretherketone) membranes: A comparison with Nafion membranes

Partially sulfonated poly(etheretherketone) (SPEEK) samples were prepared by modification of corresponding poly(etheretherketone) (PEEK) with concentrated sulfuric acid. Membranes cast from these materials were evaluated as polymer electrolytes for direct methanol fuel cells (DMFCs). SPEEK membranes were characterized by ¹H NMR, FT-IR and TGA. The transverse proton conductivities increased from 4.1 to 9.3 × 10⁻³ S/cm with the increase of the degree of sulfonation (DS) from 0.59 to 0.93. These values were comparable with that of Nafion 117 membrane (1.0 × 10⁻² S/cm) measured under the same condition. Nearly one order magnitude difference between transverse conductivity and longitudinal conductivity was found. The methanol permeabilities of the SPEEK membranes were all lower than that of Nafion 117 membrane. The effects of temperature and methanol concentration on the methanol permeability were also studied. In addition, the selectivities of the SPEEK membranes for protons and methanol were all higher than that of Nafion 117 membrane.     

Semi-interpenetrating polymer networks toward sulfonated poly(ether ether ketone) membranes for high concentration direct methanol fuel cell

Semi-IPNs were constructed by forming the crosslinking networks via the reaction between BPPO and diamine cross-linkers to overcome the dimensional swelling and methanol-permeation issues of SPEEK.     

Synthesis and properties of highly branched sulfonated poly(arylene ether)s as proton exchange membranes

A series of branched sulfonated poly(arylene ether)s were successfully synthesized using 1,3,5-tris[4-(4-fluorobenzoyl)phenoxy]benzene (B₃) as branching agent. The synthesized branched copolymers were soluble in polar organic solvents, such as N-methyl-2-pyrrolidone (NMP), N,N-dimethylacetamide (DMAc) and dimethylsulfoxide (DMSO), and could be cast to form tough and smooth films. The effect of degree of branching (DB) on the proton conductivity, swelling ratio and oxidative stability of the membranes was investigated. With increasing DB value, the proton conductivity and oxidative stability of the membranes increased. A maximum oxidative stability of the branched membrane with 4% of DB value was determined to be 3.4 times larger than that of the linear membrane. In addition, as the DB value increased, the swelling ratio of the membranes decreased from 13.51% to 9.09% at 80 °C. The results indicated that increasing DB value might be an effective way to improve the properties of proton exchange membranes.     

Proton conductive membranes of sulfonated poly(ether ketone ketone)

Poly(ether ketone ketone) was sulfonated using fumic sulfuric acid and used for preparation of proton conductive membranes. The sulfonation degree was evaluated by elemental and thermal analysis and the IEC values were determined by titration. The proton conductivity of membranes with sulfonation degrees up to 70% was determined as a function of temperature by impedance spectroscopy. Membranes with sulfonation degree 38–70% were tested in DMFC experiments. Their performance was comparable to Nafion^® with the same pretreatment and clearly better than sulfonated poly(ether ether ketone) membranes with similar functionalization. The methanol crossover was lower than that of Nafion^® in the same conditions.     

Preparation and characterization of branched and linear sulfonated poly(ether ketone sulfone) proton exchange membranes for fuel cell applications

Branched sulfonated poly(ether ketone sulfone)s (Br‐SPEKS) were prepared with bisphenol A, bis(4‐fluorophenyl)sulfone, 3,3′‐disodiumsulfonyl‐4,4′‐difluorobenzophenone, and THPE (1,1,1‐tris‐p‐hydroxyphenylethane), respectively, at 180 °C using potassium carbonate in NMP (N‐methylpyrrolidinone). THPE, as a branching agent, was used with 0.4 mol % of bisphenol A to synthesize branched copolymers. Copolymers containing 10–50 mol % disulfonated units were cast from dimethylsulfoxide solutions to form films. Linear sulfonated poly(ether ketone sulfone)s (SPEKS) were also synthesized without THPE. The films were converted from the salt to acid forms with dilute hydrochloric acid. A series of copolymers were studied by Fourier transform infrared, ¹H‐NMR spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). Sorption experiments were conducted to observe the interaction of sulfonated polymers with water and methanol. The ion‐exchange capacity (IEC), a measure of proton conductivity, was evaluated. The synthesized Br‐SPEKS and SPEKS membranes exhibit conductivities (25 °C) from 1.04 × 10^?3 to 4.32 × 10^?3 S/cm, water swell from 20.18 to 62.35%, IEC from 0.24 to 0.83 mequiv/g, and methanol diffusion coefficients from 3.2 × 10^?7 to 4.7 × 10^?7 cm²/S at 25 °C. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1792–1799, 2008     

Sulfonated poly(ether ether ketone)-based silica nanocomposite membranes for direct ethanol fuel cells

This paper reports on the preparation and characterization of sulfonated poly(ether ether ketone) (sPEEK)-based mixed matrix membranes. The inorganic matrix consisted of silica: Aerosil^®380, tetraethoxysilane (TEOS) or a combination of both to obtain an interconnected silica network. The behavior of these membranes in ethanol–water systems was studied for application in a direct ethanol fuel cell (DEFC). Uptake measurements showed that the converted TEOS content had a strong influence on the hydrophilicity of the membranes. Proton conductivity was strongly related to the water content in the membrane, but the proton diffusion coefficients of membranes with various Aerosil^®380–TEOS combinations were similar. Dynamic measurements in liquid–liquid (L–L) and liquid–gas (L–G) systems were performed to study the ethanol transport through the membrane. No reduction in ethanol permeability was obtained in the L–L system, but a remarkable reduction was obtained in the L–G system when 2 M ethanol was applied. The reinforcing characteristic of the combined Aerosil^®380–TEOS-system were best observed at 40 °C with 4 M ethanol. The fuel cell performance prediction based on the selectivity of proton diffusion coefficient to ethanol permeability coefficient showed for nearly all composite membranes an improvement with respect to the polymeric reference. The presence of an inorganic phase led to relatively constant proton diffusion coefficients and lower ethanol permeability coefficients in comparison with the polymeric reference.     

磺化聚芳醚酮砜/ZrO2复合型质子交换膜的制备与性能

通过溶胶-凝胶法制备了纳米ZrO2无机粒子,再通过溶胶共混法制备了不同ZrO2含量的磺化聚芳醚酮砜(SPAEKS)复合膜,红外光谱显示复合膜中存在Zr-O-Zr吸收峰,扫描电镜照片显示纳米ZrO2无机粒子能够均匀地分散在SPAEKS聚合物基体中,未发生团聚现象.通过对复合膜的性能测试发现,纳米ZrO2无机粒子的引入提高...     

Locally sulfonated poly(ether sulfone)s with highly sulfonated units as proton exchange membrane

Novel locally sulfonated poly(ether sulfone)s with highly sulfonated units were successfully synthesized for fuel cell applications. Poly(ether sulfone)s were prepared by the nucleophilic substitution of bis(4‐fluorophenyl) sulfone with 1,2,4,5‐tetrakis([1,1′‐biphenyl]‐2‐oxy)‐3,6‐bis(4‐hydroxyphenoxy)benzene and bis(4‐hydroxyphenyl) sulfide, followed by oxidation using m‐chloroperoxybenzoic acid. The desired highly sulfonated units were easily introduced by postsulfonation and each one had ten sulfonic acid groups. The sulfonated polymers gave tough, flexible, and transparent membranes by solvent casting. The high contrast in polarity between highly sulfonated units and hydrophobic poly(ether sulfone) units enabled the formation of defined phase‐separated structures and well‐connected proton paths. The sulfonated polymers exhibited excellent proton conductivity over a wide range of relative humidities. The proton conductivity of the sulfonated polymer with an ion exchange capacity value of 2.38 mequiv/g was comparable to that of Nafion 117 even at 30% relative humidity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3444–3453, 2009     

Preparation and characterization of nanofiltration membranes by coating polyethersulfone hollow fibers with sulfonated poly(ether ether ketone) (SPEEK)

A new type of nanofiltration membrane is reported based on coating a sulfonated poly(ether ether ketone) (SPEEK) layer on top of a polyethersulfone support. The membranes were characterized by dextran mixtures, salt solutions as well as negatively charged dyes. The SPEEK coated nanofiltration membranes showed molecular weight cutoff for dextran in the range of ultrafiltration, however, rather high rejection for sodium sulfate; retention for salts in the order of RNa₂SO₄>RNaCl>RMgCl₂$R_{\text{N}{\text{a}}_2\text{S}{\text{O}}_4}>R_{\text{NaCl}}>R_{\text{MgC}{\text{l}}_2}$; in addition, the membranes showed a 97–100% retention to the organic dyes. The rejection rates were improved by an increase in the coating thickness and the polymer concentration in the coating solution at the penalty of permeability decrease. Furthermore, it was found that pore penetration of SPEEK into the support membrane effectively constrained the swelling rate of SPEEK and increased the retention. The Donnan–Steric Pore Model was used to describe the transport properties of the membrane. Modeling identified a very tortuous passage within the active separation layer.     

Synthesis and Characterization of Sulfonated Polyphosphazene-graft-Polystyrene Copolymersfor Proton Exchange Membranes简

A novel series of polyphosphazene-grafl-polystyrene （PP-g-PS） copolymers were successfully prepared by atom transfer radical polymerization （ATRP） of styrene monomers and brominated poly（bis（4-methylphenoxy）phosphazene） macroinitiator. The graft density and the graft length could be regulated by changing the bromination degree of the macroinitiator and the ATRP reaction time, respectively. The PP-g-PS copolymers readily underwent a regioselective sulfonation reaction, which occurred preferentially at the polystyrene sites, producing the sulfonated PP-g-PS copolymers with a range of ion exchange capacities. The resulting sulfonated PP-g-PS membranes prepared by solution casting showed high water uptake, low water swelling and considerable proton conductivity. They also exhibited good oxidative stability and high resistance to methanol crossover. Morphological studies of the membranes by transmission electron microscopy showed clear nanophase-separated structures resulted from hydrophobic polyphosphazene backbone and hydrophilic polystyrene sulfonic acid segments, indicating the formation of proton transferring tunnels. Therefore, these sulfonated copolymers may be candidate materials for proton exchange membranes in direct methanol fuel cell （DMFC） applications.     

Structural and transport phenomena of urocanate-based proton carrier in sulfonated poly(ether ether ketone) membrane composite

Proton transport is one of crucial phenomena in electrolytic part highly considered to overcome a limit in fuel cell efficiency improvement. Proton conducting organic electrolyte was modeled and simulated at atomistic level of calculation by doping of butyl urocanate (C4U), a composite material with imidazole substructure, with sulfonated poly(ether ether ketone) (SPEEK) amorphous membrane at various working temperature. Molecular dynamics simulations were used to investigate structural and dynamics characteristic of C4U in the membrane comparing with the SPEEK-hydronium membrane model as a control. From simulations, thermal effect on water and proton carriers cluster surrounding the sulfonate groups was explored. At higher temperature, the more transport dynamics of C4U ions in SPEEK membranes were found than that of hydronium ions in the control system. Likewise, phase separation of hydrophobic and hydrophilic parts was taken into consideration here. A critical role of the enhancing proton conductivity by increasing the diffusion coefficient at temperature beyond C4U melting point in composite polymer membrane was emphasized. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1625–1635     

Synthesis and properties of water stable poly[bis(benzimidazobenzisoquinolinone)] ionomers for proton exchange membranes fuel cells

A novel sulfonated tetraamine, di(triethylammonium)-4,4′-bis(3,4-diaminophenoxy)biphenyl-3,3′-disulfonate (BAPBDS), was successfully synthesized by nucleophilic aromatic substitution of 4,4′-dihydroxybiphenyl with 5-chloro-2-nitroaniline, followed by sulfonation and reduction. A high-temperature polycondensation of sulfonated tetraamine, non-sulfonated tetraamine (4,4′-bis(3,4-aminophenoxy)biphenyl) and 1,4,5,8-naphthalenetetracarboxylic dianhydride (a) or 4,4′-binaphthyl-1,1′,8,8′-tetracarboxylic dianydride (b) gave the poly[bis(benzimidazobenzisoquinolinones)] ionomers SPBIBI-a(x) or SPBIBI-b(x), where x refers to the molar percentage of the sulfonated tetraamine monomer. Flexible and tough membranes of high mechanical strength were obtained by solution casting and the electrolyte properties of the polymers were intensively investigated. The ionomer membranes displayed excellent dimensional and hydrolytic stabilities. Moreover, these novel membranes showed proton conductivities comparable to that of Nafion 117, especially at high temperature. In addition, the proton conductivities of the SPBIBI-a ionomer membranes were found to be higher than those of the SPBIBI-b ones due to the weakened acid–base interactions between the pyridinone ring and the sulfonic acid groups. The highest proton conductivity (0.174 S/cm) was obtained for the SPBIBI-a(100) membrane at 100 °C, with an IEC of 2.65 mequiv./g. A combination of excellent dimensional and hydrolytic stabilities indicated that the SPBIBI ionomers were good candidate materials for proton exchange membrane in fuel cell applications.     

Nafion/PTFE and zirconium phosphate modified Nafion/PTFE composite membranes for direct methanol fuel cells

We prepared Nafion/PTFE (NF) and zirconium phosphate (ZrP) hybridized Nafion/PTFE composite membranes (NF–ZrP). NF–ZrP composite membranes were prepared via two processes. One is impregnating sub-μm porous PTFE membrane directly in a Nafion/ZrOCl₂ solution (NF–Zr–d). The other is impregnating sub-μm porous PTFE membrane in a Nafion solution to prepare NF composite membrane, and then the NF membrane was impregnated in a ZrOCl₂ aqueous solution via in situ precipitation method (NF–Zr–I). The ZrOCl₂ inserted in NF composite membranes was then reacted with phosphoric acid to form ZrP and thus NF–ZrP–d and NF–ZrP–I composite membranes were obtained. The direct methanol fuel cell (DMFC) performances of membrane electrode assemblies prepared from Nafion-117, NF, NF–ZrP–d, and NF–ZrP–I composite membranes were investigated. The effects of introducing sub-μm porous PTFE film and ZrP particles into Nafion membranes on the DMFC performance were investigated. The influence of ZrP hybridizing process into NF membranes (the process of preparing NF–ZrP–I is inserting ZrOCl₂ into NF membranes after Nafion is annealed and the process of preparing NF–ZrP–d is mixing ZrOCl₂ into a Nafion solution before Nafion is annealed) on the morphology of NF–ZrP composite membranes and thus on the DMFC performance was also discussed.     

磺化聚醚酰亚胺/聚醚砜共混型质子交换膜的制备及其性能

以磺化聚醚酰亚胺(SPEI)和聚醚砜(PES)为原料, 采用溶液共混法成功制备出了SPEI/PES共混型质子交换膜,并经热重分析、AFM、SEM等对膜的结构和性能进行了表征. 结果表明, 共混膜较纯SPEI膜具有更高的热稳定性和较低的溶胀性; 在室温环境下, 共混膜在干态和湿态时均具有优异的机械性能; 与纯SPEI膜相比, 共混膜的形态结构更为致密, 这将有利于降低甲醇的渗透性. 采用交流阻抗法和隔膜扩散法分别考察了膜的质子传导性和阻醇性能, 对于共混质量比为50/50的膜来说, 其质子传导率达到了5.5 mS·cm-1的水平, 能满足质子交换膜的需求, 但其甲醇渗透系数明显降低, 仅为市用Nafion 112膜的5%, 这表明该共混膜有望作为一种新型的直接甲醇燃料电池用质子交换膜.     

磺化聚醚砜/磷酸硼复合质子交换膜的制备与性能

采用sol-gel法成功制备了一系列有望用于高温质子交换膜燃料电池的新型磺化聚醚砜(SPES)/磷酸硼(BPO4)复合膜, 并经热重分析(TGA)-傅立叶变换红外光谱(FTIR)联用技术、差示扫描量热仪(DSC)、扫描电子显微镜(SEM)等对膜的结构和性能进行了表征. 结果表明, 复合膜较纯SPES膜具有更高的热稳定性和玻璃化转变温度, 较低的溶胀性及较高的氧化稳定性; SEM图片显示BPO4在聚合物基体中的分布十分均匀, 这将有利于连续质子传输通道的形成; 复合膜的质子传导率随BPO4含量的增加而增加, 当温度超过120 ℃后, 复合膜仍保持着较高的质子传导率, 这表明该复合膜在高温质子交换膜燃料电池中具有良好的应用前景.     

Synthesis of sulfonated poly(imidoaryl ether sulfone) membranes for polymer electrolyte membrane fuel cells

New sulfonated poly(imidoaryl ether sulfone) copolymers derived from sulfonated 4,4′‐dichlorodiphenyl sulfone, 4,4′‐dichlorodiphenyl sulfone, and imidoaryl biphenol were evaluated as polymer electrolyte membranes for direct methanol fuel cells. The sulfonated membranes were characterized with Fourier transform infrared spectroscopy, thermogravimetric analysis, and proton nuclear magnetic resonance spectra. The state of water in the membranes was measured with differential scanning calorimetry, and the existence of free water and bound water was discussed in terms of the sulfonation level. The 10 wt % weight loss temperatures of these copolymers were above 470 °C, indicating excellent thermooxidative stability to meet the severe criteria of harsh fuel‐cell conditions. The proton conductivities of the membranes ranged from 3.8 × 10^?2 to 5 × 10^?2 S/cm at 90 °C, depending on the degree of sulfonation. The sulfonated membranes maintained the original proton conductivity even after a boiling water test, and this indicated the excellent hydrolytic stability of the membranes. The methanol permeabilities ranged from 1.65 × 10^?8 to 5.14 × 10^?8 cm²/s and were lower than those of other conventional sulfonated ionomer membranes, particularly commercial perfluorinated sulfonated ionomer (Nafion). The properties of proton and methanol transport were discussed with respect to the state of water in the membranes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5620–5631, 2005     

A facile method for preparation of cardo poly(aryl ether sulfone) bearing pendent sulfoalkyl groups as proton exchange membranes

A series of cardo poly(aryl ether sulfone) copolymers bearing pendent sulfonic acid groups(SPES-X) have been prepared by a facile chemical graft method. The structure was confirmed by 1H-NMR spectra. The side-chain-type SPES-X membranes show significantly reduced swelling behavior and excellent mechanical properties as well as appropriate proton conductivity compared to the main-chain-type sulfonated polymers with similar ion exchange capacity(IEC) value. Moreover, they show methanol permeability in the range of 0.6 × 10-7-5.7 × 10-7 cm2/s which is lower than that of Nafion 117. All the results indicate that the SPES-X membranes are promising candidates for the direct methanol fuel cells.