Treatment of textile desizing wastewater by pilot scale nanofiltration membrane separation

Desizing wastewaters from the bleaching and dyeing industry of Hong Kong were treated by nanofiltration (NF) membrane separation on a pilot scale in the pressure controlled region. The two brown colored wastewaters had chemical oxygen demand (COD) of 14,000 mg l⁻¹ and 5430 mg l⁻¹, respectively. Permeate flux and COD retention were investigated in relation to transmembrane pressure drop, temperature, and feed-solution concentration. The permeate flux was found to increase significantly with transmembrane pressure drop and to decrease with feed concentration. Higher permeate flux was found for wastewater with higher pH. A minor increase in COD retention was found for the increase in transmembrane pressure drop as well as operating temperature. The COD retention was about 95% for wastewater with pH 10.2, and 80–85% for wastewater with pH 5.5. The difference in the results obtained for the two kinds of wastewater was attributed to their compositional difference that resulted from the desizing operation. Fouling of membrane is not a big concern for the NF membrane tested in treating this type of wastewater. The quality of the permeate is all above the discharge standard for foul sewer in Hong Kong. The experimental results are consistent with the theoretical analysis.     

Separation of nutmeg essential oil and dense CO2 with a cellulose acetate reverse osmosis membrane

The association of membrane separation processes to the supercritical fluid extraction of essential oils from vegetable matrices can be an alternative to the reduction of recompression costs derived from the depressurization step necessary for the recovering of the extracts. In this work, a cellulose acetate reverse osmosis membrane was applied to perform the separation of nutmeg essential oil and dense carbon dioxide. The effects of feed stream essential oil concentration, temperature and transmembrane pressure on essential oil retention and CO₂ permeability were investigated. The average retention of essential oil by the membrane was of 96.4% and it was not affected significantly by any of the process variables. The CO₂ flux was linearly proportional to the transmembrane pressure applied and decreased as the essential oil concentration in the feed stream increased. The membrane presented good CO₂ permeability and resisted well to the severe pressure conditions applied.     

Demulsification of water-in-oil emulsions by permeation through Shirasu-porous-glass (SPG) membranes

To investigate the effect of the droplet/pore size ratio on membrane demulsification, water-in-oil (W/O) emulsions with uniform-sized droplets was demulsified by permeation through Shirasu-porous-glass (SPG) membranes with a narrow pore size distribution at mean droplet/pore diameter ratios of 0.52–5.75. At transmembrane pressures above a critical pressure, the water droplets larger than the membrane pore size were demulsified, where the SPG membrane acted as a coalescer because the hydrophilic membrane surface had a high affinity for the water droplets. By contrast, at transmembrane pressures below the critical pressure, the larger water droplets were all retained by the membrane due to the sieving effect of the uniform-sized pores. When a W/O emulsion with a mean droplet diameter of 2.30 μm was allowed to permeate through a membrane with a mean pore diameter of 0.86 μm, the demulsification efficiency increased with increasing transmembrane pressure, to a maximum value of 91% at a transmembrane pressure of 392 kPa, and then decreased, while the transmembrane flux increased almost linearly with increasing transmembrane pressure. The demulsification efficiency was higher for higher water phase content and lower concentration of the surfactant, tetraglycerin condensed ricinoleic acid ester, in the emulsions due to the reduction of the emulsion stability.     

Transmission and fractionation of micro-sized particle suspensions

In processes aimed at the fractionation of a multi-component feed stream, transmission of particles through the membrane is at least as important as retention of larger particles. In this paper, we describe the mechanisms of transmission of mono-disperse latex particles through a polymer membrane. The effects of process parameters, such as transmembrane pressure, cross flow velocity and feed concentration were investigated. In dead end filtration mode, we found that, depending on the transmembrane pressure, four particle transmission regimes could be distinguished.

Particle deposition on polymer membranes and polymer microsieves was investigated in-line with confocal scanning laser microscopy (CSLM). It was observed that with the polymer membrane random depth deposition took place, while the microsieve exhibited in-pore fouling.

In addition, bi-disperse particle suspensions were fractionated with dead end and cross flow membrane filtration, and various effects were charted. Based on the phenomena observed, it is concluded that the design of a fractionation process starts with defining a stable transmission regime for small particles, and subsequently choosing the process conditions for minimal deposition of the larger particles.     

Impact of ultrafiltration operating conditions on membrane irreversible fouling

The main limitation of the ultrafiltration (UF) process identified in drinking water treatment is membrane fouling. Although adsorption of natural organic matter (NOM) is known to cause irreversible fouling, operating conditions also impact the degree of irreversible fouling. This study examined the impact of several operating parameters on fouling including flux, concentrate velocity in hollow fibers, backwash frequency, and transmembrane pressure. A hydrophilic cellulose derivative membrane and a hydrophobic acrylic polymer membrane were used to conduct these tests. Pilot testing showed that when short-term reversible fouling was limited during a filtration cycle by increasing the concentrate velocity, reducing the flux, and increasing the backwash frequency, the evolution of the membrane toward irreversible fouling could be controlled. It appeared that operating parameters should be adjusted to maintain the increase of transmembrane pressure below a certain limit, determined to be approximately 0.85 to 1.0 bar for the tested UF membrane, in order to minimize the rate of irreversible fouling. This threshold for transmembrane pressure was confirmed empirically by compiling data from over 36 pilot studies. Other testing results demonstrated that hydraulic backwash effectiveness decreased as the transmembrane pressure applied in the previous filtration cycle increased. Backwash efficiency in terms of membrane flux recovery after hydraulic backwash was reduced by 50% when the transmembrane pressure was increased from 0.4 bar to 1.4 bar.     

Effective arsenic removal using polyacrylonitrile-based ultrafiltration (UF) membrane

Applicability of polyacrylonitrile (PAN)-based negatively charged ultrafiltration (UF) membrane for effective arsenic removal has been demonstrated, to our knowledge, for the first time. The hydrolysis of PAN-based UF membrane surface by NaOH leading to the formation of carboxylate (COO⁻) groups and reduction in initial pore size rendered As-V rejection capability by Donnan exclusion principle. A lowering in pore size was indicated by the reduction in water flux and elevation in rejection of protein and polyethylene glycol (PEG). NaOH treatment leading to formation of carboxylate group on the membrane surface was indicated by FTIR-ATR, while contact angle measurement indicated increased hydrophilicity. This treatment rendered membrane surface smoothening as confirmed by SEM and AFM analyses. The molecular weight cut off after the NaOH treatment was found to be 6 kDa. The rejection of pentavalent arsenic (As-V) by these surface modified membranes was studied with different feed concentration, cross-flow velocity, pressure, temperature and pH. Experiments with 50 ppb As-V in feed showed that arsenic rejection was close to 100% and remained constant up to 6 h. Feed sample concentration of 1000 ppb and 50 ppm of As-V showed >95% rejection at pH 7 and room temperature, but for 1000 ppm feed concentration, the rejection was 40–65%. For concentrations ≤50 ppm of arsenic in the feed, the rejection coefficient was not dependent on cross-flow velocity or transmembrane pressure. The rejection for 1000 ppm concentration of As-V varied from 40 to 65% with variation in the cross-flow velocity and transmembrane pressure as the concentration polarization was important.     

静电位阻模型在纳滤膜跨膜电位解析中的应用

采用静电位阻模型对纳滤膜的跨膜电位进行了理论解析, 考察了溶液体积通量密度、原料液浓度、阴阳离子扩散系数比、膜孔半径和膜体积电荷密度对KCl(1-1型电解质)和MgCl2(2-1型电解质)中的纳滤膜跨膜电位的影响. 研究结果表明, 随着通量密度的增大, KCl和MgCl₂的跨膜电位线性程度增强; 两种电解质的跨膜电位均随着原料液浓度和膜孔半径的增大而下降; 在不同的考察范围内, 阴阳离子扩散系数比对1-1型和2-1型电解质的跨膜电位的影响差别较大; KCl的跨膜电位随着膜体积电荷密度的变化关于零点呈现出对称性, 而MgCl₂的跨膜电位零点则出现在膜体积电荷密度为负的条件下.     

Influence of inclination on gas-sparged cross-flow ultrafiltration through an inorganic tubular membrane

The effect of membrane inclination on the flux of single-phase or gas–liquid two-phase ultrafiltration in a tubular membrane has been investigated. Experimental result shows that membrane inclination has a significant enhancement on the flux of two-phase ultrafiltration operated at slug flow pattern. As the angle of inclination from the horizontal increases, the flux increases, reaches a maximum, and then decreases. The flux may be enhanced more than 1.5 when the membrane is inclined from 0 to 50°. The flux enhancement due to membrane inclination increases with increasing the gas velocity, the feed concentration, and the transmembrane pressure, while it decreases with increasing the liquid velocity. The optimal inclination angle of the membrane in a slug-flow ultrafiltration is close to 50°. An equation for determining the optimal inclination angle was also proposed in this work.     

Temperature and concentration polarization in membrane distillation of aqueous salt solutions

In this paper we have studied water transport in membrane distillation using a flat PTFE membrane. Experiments have been carried out with water and aqueous solutions of NaCl as feed. The effects of temperature and concentration polarization on the reduction of vapour pressure differences across the membrane with regard to the vapour pressure differences corresponding to the bulk phases which are separated by the membrane, are evaluated. A coefficient which measures this reduction has been introduced. This coefficient and the temperature polarization coefficient coincide when water is used as feed, but they are more and more different when the salt concentration of feed increases.The measured flux results and the calculated polarization results are discussed for different temperatures, recirculation rates and solution concentrations.     

Pilot scale membrane separation of electroplating waste water by reverse osmosis

Electroplating waste water containing copper was treated by means of reverse osmosis (RO) membrane separation on a pilot scale. The copper concentration in the untreated waste water was 340 ppm. After the treatment, the concentration in the treated water was below 4 ppm which is the Hong Kong government discharge limit. It is shown that, by increasing transmembrane pressure drop, metal concentrations in the treated water can be further reduced. This study suggests that larger scale operations on treating electroplating waste water by RO membrane separation is possible and effective. Effects of operating variables including transmembrane pressure drop and temperature on membrane separation performance were studied and explained based on the solution-diffusion model. The present study is part of the recent investigation of industrial waste water management sponsored by the Hong Kong Government. The purpose of this project is to provide guidelines to the local industries for waste minimization which is closely monitored by the Hong Kong legislature.     

Biofouling Potential Reductions Using a Membrane Hybrid System as a Pre-treatment to Seawater Reverse Osmosis

Biofouling on reverse osmosis (RO) membranes is the most serious problem which affects desalination process efficiency and increases operation cost. The biofouling cannot be effectively removed by the conventional pre-treatment traditionally used in desalination plants. Hybrid membrane systems coupling the adsorption and/or coagulation with low-pressure membranes can be a sustainable pre-treatment in reducing membrane fouling and at the same time improving the feed water quality to the seawater reverse osmosis. The addition of powder activated carbon (PAC) of 1.5 g/L into submerged membrane system could help to remove significant amount of both hydrophobic compounds (81.4%) and hydrophilic compounds (73.3%). When this submerged membrane adsorption hybrid system (SMAHS) was combined with FeCl(3) coagulation of 0.5 mg of Fe(3+)/L, dissolved organic carbon removal efficiency was excellent even with lower dose of PAC (0.5 g/L). Detailed microbial studies conducted with the SMAHS and the submerged membrane coagulation-adsorption hybrid system (SMCAHS) showed that these hybrid systems can significantly remove the total bacteria which contain also live cells. As a result, microbial adenosine triphosphate (ATP) as well as total ATP concentrations in treated seawater and foulants was considerably decreased. The bacteria number in feed water prior to RO reduced from 5.10E(+06) cells/mL to 3.10E(+03) cells/mL and 9.30E(+03) cells/mL after SMAHS and SMCAHS were applied as pre-treatment, respectively. These led to a significant reduction of assimilable organic carbon (AOC) by 10.1 μg/L acetate-C when SMCAHS was used as a pre-treatment after 45-h RO operation. In this study, AOC method was modified to measure the growth of bacteria in seawater by using the Pseudomonas P.60 strain.     

Effect of process parameters on transmembrane flux during direct osmosis

Direct osmosis is a non-thermal membrane process employed for the concentration of fruit juices at ambient temperature and atmospheric pressure, thereby maintaining the organoleptic and nutritional properties of fruit juices. In the present study, concentration of pineapple juice by direct osmosis was explored. Aqueous solution of sucrose (0–40%, w/w)–sodium chloride (0–26%, w/w) combination was investigated as an alternative osmotic agent. The sucrose–sodium chloride combination can overcome the drawback of sucrose (low flux) and sodium chloride (salt migration) as osmotic agents during direct osmosis process. The effect of the hydrodynamic conditions in the module and feed temperature (25–45 °C) on transmembrane flux was evaluated. For a range of hydrodynamic conditions studied, it was observed that transmembrane flux increases with Reynolds number. The increase in feed temperature resulted in an increase in transmembrane flux. The pineapple juice was concentrated upto a total soluble solids content of 60 °Brix at ambient temperature. The effect of direct osmosis process on physico-chemical characteristics of pineapple juice was also studied. The ascorbic acid content was well preserved in the pineapple juice concentrate by direct osmosis process.     

Low-pressure membrane filtration of secondary effluent in water reuse: Pre-treatment for fouling reduction

Fouling in the low-pressure membrane filtration of secondary effluent for water reuse can be severe due to the complex nature of the components in the water. Pre-filtration, coagulation and anion exchange resin were investigated as pre-treatments for reducing fouling of microfiltration (MF) and ultrafiltration (UF) membranes in the treatment of activated sludge-lagoon effluent. The key fouling components were determined using several analytical techniques to detect differences in the organic components between the feed and permeate.Pre-filtration (1.5 μm) enhanced the permeate flux for MF by removing particulates, but had little effect for UF. Marked flux improvement was obtained by coagulation pre-treatment at 5 mg L⁻¹ Al³⁺ with internal membrane fouling being substantially alleviated. Anion exchange resin removed >50% of effluent organic matter but did not improve the flux or reduce irreversible membrane fouling. These results, together with detailed organic compositional analyses, showed that the very high-molecular weight organic materials (40–70 kDa) comprised of hydrophilic components such as soluble microbial products, and protein-like extracellular matter were the major cause of membrane fouling.     

A critical flux to avoid biofouling of spiral wound nanofiltration and reverse osmosis membranes: Fact or fiction?

The relation between biofouling and membrane flux in spiral wound nanofiltration and reverse osmosis membranes in drinking water stations with extensive pretreatment such as ultrafiltration has been studied. The flux – water volume flowing through the membrane per unit area and time – is not influencing the development of membrane biofouling. Irrespective whether a flux was applied or not, the feed spacer channel pressure drop and biofilm concentration increased in reverse osmosis and nanofiltration membranes in a monitor, test rigs, a pilot scale and a full-scale installation. Identical behavior with respect to biofouling and feed channel pressure drop development was observed in membrane elements in the same position in a nanofiltration installation operated with and without flux. Calculation of the ratio of diffusive and convective flux showed that the diffusive flux is considerably larger than the convective flux, supporting the observations that the convective flux due to permeate production is playing an insignificant role in biofouling. Since fouling occurred irrespective of the actual flux, the critical flux concept stating that “below a critical flux no fouling occurs” is not a suitable approach to control biofouling of spiral wound reverse osmosis and nanofiltration membranes.     

Degumming and production of soy lecithin, and the cleaning of a ceramic membrane used in the ultrafiltration and diafiltration of crude soybean oil

The optimization of the cleaning process, aiming to recover the permeate flux, and diafiltration as a means to obtain and purify soybean lecithin, were analyzed in this study as a means of delaying the decrease in permeate flux during the ultrafiltration (UF) of vegetable oils and their derivatives. It also aimed to maximize the exploration of the use of this type of technology during the processing steps. Thus the influence of the transmembrane pressure, cross flow velocity, and the opening of the permeate valve during the cleaning process (hexane circulation) of a ceramic membrane with a permeation area of 0.2 m² and a pore diameter of 0.01 mm in a pilot unit with a processing capacity of 40 L, was studied. Four different operational cleaning conditions, associating combinations of pressure (0.5–2.0 bar) and velocity (1.0–5.0 m s⁻¹), as well as the influence of opening the permeate valve, were studied. Also the production and purification of soybean lecithin was carried out by diafiltration of the retentates derived from the UF of the miscella, resulting in a product with about 90% of acetone insoluble matter. The most favorable cleaning condition was associated with a low pressure (0.5 bar) and elevated velocity (5.0 m s⁻¹), with which it was possible to recover the permeate flux in about 85 min.     

Coagulation and UF treatment of pulp and paper mill wastewater in comparison

A study using coagulation-flocculation and ultrafiltration (UF)methods for pulp and paper mills’ wastewater (WW)was carried out. The reduction efficiencies of turbidity and chemical oxygen demand (COD), the removal efficiency of total suspended solids (TSS) and absorbance at 254 nm were the main evaluating parameters. Using coagulation-flocculation, the efficiencies of alum and polyaluminum chloride (PACl)were studied, when used alone and when coupled with flocculant aids. During the coagulation-flocculation process, use of a single coagulant, the coagulant dosage, and the pH, play an important role in determining the coagulation efficiency. At the optimum PACl dosage of 840 mg L⁻¹ and optimum pH of 9.0, turbidity reduction was found to be 94.5%. A combination of inorganic coagulant and flocculant, or polymer was applied, in which PACl was used coupled with the polyelectrolytes Organopol WPB20 and WPB40. PACl coupled with Organopol WPB20 by optimal pH 9 gave a 98.3% reduction of turbidity, 91.9% removal of TSS, and a 60.2% reduction in COD. Ultrafiltration trials were carried out on a pilot scale. A tubular module was used with ceramic membrane. This membrane is a multi-channel membrane with an active surface layer made of Al₂O₃ and ZrO₂. Within the acidic range, the turbidity and TSS were removed at above 99%.     

Characterisation of zirconium/poly(acrylic acid) low pressure dynamically formed membranes by use of the extended Nernst-Planck equation

The rejection of a single electrolyte solution, by a hydrous zirconium oxide/poly(acrylic acid) (Zr/PAA) dual layer dynamically formed membrane (DFM), has been investigated. A flat sheet titania-coated sintered stainless steel (IMAS UK) was used as a substrate for DFM formation. Flux and rejection were recorded for a series of experiments at different transmembrane pressures, feed solution cross-flow rates and salt concentration. Experimental data was interpreted using a model based on the extended Nernst-Planck equation. This interpretation allows characterisation of the membrane in terms of two parameters, the effective membrane charge density and a structural parameter which combines porosity and membrane thickness. Good correlation between experimental data and theory has been obtained. Calculation of the effective membrane charge density and the structural parameter at pH 6.7 and 9.0 for a range of salt concentrations provides conclusive evidence that membrane pore size decreases with increasing salt concentration and that the degree of ionisation of the PAA contained within the membrane increases with increasing pH and salt concentration.     

Modeling of concentration polarization and depolarization with high-frequency backpulsing

Rapid backpulsing to reduce membrane fouling during crossflow microfiltration and ultrafiltration is studied by solving the convection-diffusion equation for concentration polarization and depolarization during cyclic operation with transmembrane pressure reversal. For a fixed duration of reverse filtration, there is a critical duration of forward filtration which must not be exceeded if the formation of a cake or gel layer on the membrane surface is to be avoided. The theory also predicts an optimum duration of forward filtration which maximizes the net flux, since backpulsing at too high of frequency does not allow for adequate permeate collection during forward filtration relative to that lost during reverse filtration, whereas backpulsing at too low of frequency results in significant flux decline due to cake or gel buildup during each period of forward filtration. In general, short backpulse durations, low feed concentrations, high shear rates, and high forward transmembrane pressures give the highest net fluxes, whereas the magnitude of the reverse transmembrane pressure has a relatively small effect.Rapid backpulsing experiments with yeast suspended in deionized water performed with a flat-sheet crossflow microfiltration module and cellulose acetate membranes with 0.07 μm average pore diameter. The optimum forward filtration times were found to be 1.5, 3, and 5 s, respectively, for backpulse durations of 0.1, 0.2, and 0.3 s. Both theory and experiment gave net fluxes with backpulsing of about 85% of the clean membrane flux (0.022 cm/s = 790 l/m² h), whereas the long-term flux in the absence of backpulsing is an order-of-magnitude lower (0.0026 cm/s = 94 l/m² h).     

Application of thermal analysis for evaluating the digestion of microwave pre-treated sewage sludge

The effect of microwave pre-treatment (MwP) on anaerobic digestion of sewage sludge was studied by means of thermal analysis and evolved gas analysis. The effect of the pre-treatment at low energy input (<1000 kJ L^?1) on sludge solubilisation was studied with the aid of response surface methodology. The pre-treatment process was subsequently studied at energies of 488–2700 kJ L^?1 to evaluate the improvement in biogas production under mesophilic conditions. Organic matter modifications were studied using a Setaram TGA92 analyser at atmospheric pressure coupled to an MSC200 quadrupole mass spectrometer from Balzers. Particle size analysis was carried out using a Laser Diffraction Particle Size Analyser LS 13 320 Beckmann Coulter for evaluating the effect of MwP on sludge particles. Results showed an increase in organic matter solubilisation with the increase in the energy applied. Modifications in the specific surface area of the organic matter due to the MwP resulted in increments in methane yields. However, an accumulation of complex compounds was observed in thermal profiles at the maximum energy input (2700 kJ L^?1). Semi-continuous digestion experiments were evaluated using as substrate pre-treated sludge at the optimum energy value (975 kJ L^?1). Results showed a significant increase in methane yield (43 %) when evaluating the process at hydraulic retention times (HRTs) of 25–10 days.     

Tubular ultrafiltration flux prediction for oil-in-water emulsions: analysis of series resistances

Using the resistance-in-series (RIS) approach to permeate flux modeling, a general relationship between permeate flux, transmembrane pressure, cross-flow velocity, and feed kinematic viscosity was developed for the tubular ultrafiltration (UF) of synthetic oil-in-water emulsions. The fouling layer resistance, R_f, was 63% of the total membrane resistance, R_m′; however, concentration polarization was the predominant factor controlling resistance in the tubular UF system. An explicit form of the resistance index, Φ, was postulated based on the observed interactions between Φ, cross-flow velocity and feed kinematic viscosity and the RIS model was modified to further describe the interactions between permeate flux and operational parameters. The modified model adequately predicted flux–pressure data over the range of experimental variables examined in this study. Additionally, a set point operating pressure was determined as a function of cross-flow velocity and feed viscosity to achieve a balance between polarization and total membrane resistance.