Anodic alumina supported dual-layer microporous silica membranes

We present a new processing scheme for the deposition of microporous, sol–gel derived silica membranes on inexpensive, commercially available anodic alumina (Anodisk™) supports. In a first step, a surfactant-templated mesoporous silica sublayer (pore size 2–6 nm) is deposited on the Anodisk support by dip-coating, in order to provide a smooth transition from the pore size of the support (20 or 100 nm) to that of the membrane (3–4 Å). Subsequently, the microporous gas separation membrane layer is deposited by spin-coating, resulting in a defect-free dual-layer micro-/mesoporous silica membrane exhibiting high permeance and high selectivity for size selective gas separations. For example, in the case of CO₂:N₂ separation, the CO₂ permeance reached 3.0 MPU (1 MPU = 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹) coupled with a CO₂:N₂ separation factor in excess of 80 at 25 °C. This processing scheme can be utilized for laboratory-scale development of other types of microporous or dense inorganic membranes, taking advantage of the availability, low cost and low permeation resistance of anodic alumina (or other metal oxide) meso- and macroporous supports.     

Indium selenide thin film preparation by sol–gel technique

Preparation and characterization of In–Se compound thin films prepared by sol–gel methods on glass substrate have been studied. X-ray diffraction analyses and optical transmission spectrum of In–Se compound thin film samples show that the fabricated sol–gel In–Se thin films features formed mainly as an In₂Se₃ crystal structure. From transmission spectra of In–Se thin films band gap energy were estimated approximately as ∼1.24 eV.     

Preparation of amino-functionalized mesoporous silica thin films with highly ordered large pore structures

Highly ordered amino-functionalized mesoporous silica thin films have been directly synthesized by co-condensation of tetraethoxysilane (TEOS) and 3-aminopropyltriethoxysilane (APTES) in the presence of triblock copolymer Pluronic P123 surfactant species under acidic conditions by sol-gel dip-coating. The effect of the sol aging on thin films organization is systematically studied, and the optimal sol aging time is obtained. The amino-functionalized mesoporous silica thin films exhibit a long-range ordering of 2D hexagonal (p6mm) mesostructure with a large pore size of 8.3 nm, a large Brunauer–Emmett–Teller (BET) specific surface area of 680 m² g⁻¹ and a large pore volume of 1.06 cm³ g⁻¹ following surfactant extraction as demonstrated by X-ray diffraction (XRD), Transmission electron microscope (TEM), and physical adsorption techniques. Based on BET surface area and weight loss, the surface coverage of amino-groups for the amino-functionalized mesoporous silica thin films is calculated to be 3.2 amino-groups per nm². Moreover, the functionalized thin films display improved properties for immobilization of cytochrome c in comparison with pure-silica mesoporous thin films.     

Chemical processing for inorganic fluoride and oxyfluoride materials having optical functions

Chemical processing such as a sol–gel method can offer interesting and useful routes for designing and synthesizing inorganic metal fluoride and oxyfluoride materials for applications in optics and photonics. In our series of studies during the last decade, a variety of fluoride materials including alkaline earth fluorides (MgF₂, CaF₂, SrF₂ and BaF₂), rare-earth fluorides (LaF₃, NdF₃, GdF₃, etc.), rare-earth oxyfluorides (LaOF, EuOF, GdOF, Sm₄O₃F₆, Er₄O₃F₆, etc.) and complex fluorides (SrAlF₅, BaMgF₄, BaLiF₃, LiGdF₄, etc.) have been prepared, using trifluoroacetic acid as a fluorine source, in the form of nanoparticles, thin films and oxide/fluoride nanocomposites. They can be utilized as anti-reflective coatings, luminescent materials, VUV materials, IR materials, and so forth. This article summarizes fundamentals and possible applications of optically useful inorganic fluoride and oxyfluoride materials, with emphasis on porous single-layer anti-reflective coatings and visible photoluminescence of doped Eu³⁺ or Eu²⁺ ions. Furthermore, our recent results on LaF₃:Ce³⁺ and LaOF:Ce³⁺ are originally reported here.     

Fabrication and characterization of superhydrophobic silica nanotrees

Superhydrophobic silica nanotrees were obtained by sol–gel method with hybrid silica sol and jelly-like resorcinol formaldehyde resin. Rough surfaces were obtained by removing the organic polymer at high temperature. After the films with rough surface were modified by trimethylchlorosilane (TMCS), the wettability of the film changed from superhydrophilic to superhydrophobic. The surface roughness of the silica nanotrees film is about 20 nm, and it is transparent and superhydrophobic with a water contact angle higher than 150°.     

Growth of ordered silver nanoparticles in silica film mesostructured with a triblock copolymer PEO-PPO-PEO

Elaboration of mesostructured silica films with a triblock copolymer polyethylene oxide-polypropylene oxide-polyethylene oxide, (PEO-PPO-PEO) and controlled growth of silver nanoparticles in the mesostructure are described. The films are characterized using UV-visible optical absorption spectroscopy, TEM, AFM, SEM, X-ray diffraction (XRD) and Rutherford backscattering spectrometry (RBS). Organized arrays of spherical silver nanoparticles with diameter between 5 and 8 nm have been obtained by NaBH₄ reduction. The size and the repartition of silver nanoparticles are controlled by the film mesostructure. The localization of silver nanoparticles exclusively in the upper-side part of the silica-block copolymer film is evidenced by RBS experiment. On the other hand, by using a thermal method, 40 nm long silver sticks can be obtained, by diffusion and coalescence of spherical particles in the silica-block copolymer layer. In this case, migration of silver particles toward the glass substrate-film interface is shown by the RBS experiment.     

Imide-siloxane block copolymer/silica hybrid membranes: preparation, characterization and gas separation properties

Imide-siloxane block copolymer/silica hybrid membranes with covalent bonds were prepared via sol–gel reaction. The structural informations of these hybrid membranes were obtained by using Fourier transform-infrared spectrometry (FT-IR), ²⁹Si nuclear magnetic resonance (²⁹Si NMR), XPS and thermogravimetric analysis (TGA). The gas separation properties of the hybrid membranes were also investigated in terms of organosiloxane (PDMS) or silica content at various temperatures. In the hybrids, the addition of PDMS phase increased the permeabilities of gases such as He, CO₂, O₂, and N₂, indicating that the gas transport occurred mainly through rubbery organic matrix. Meanwhile, the PDMS phase contributed the decreased gas selectivities to nitrogen but the reduction in selectivities was very small in comparison with other siloxane containing polymeric membranes. This might be due to the restriction of chain mobility by the existence of inorganic component such as silica network in the hybrids. Additionally, the increase of silica content in these hybrid membranes considerably retarded the falling-off of gas selectivity at elevated temperature. The increase of silica content in hybrid membranes resulted in well-formed silica networks and hence these inorganic components restricted the plasticization of organic matrix by the thermal segmental motion of organic components, leading to preventing the large decrease of the gas selectivity.     

A simple route to ordered metal oxide nanoparticle arrays using block copolymer thin films

Oxide nanoparticles arrays are easily synthesized in a 3-steps method including (i) the deposition of poly(styrene)-b-poly(4-vinylpyridine) (PS-b-PVP) thin films, (ii) the selective deposition of inorganic precursors and (iii) the synthesis of oxide nanoparticles and the elimination of the polymer scaffold by thermal annealing. The specific staining of the PVP domains by inorganic precursors is obtained in this study thanks to a simple and fast spin coating process using an alcoholic solution of the precursors. This simple lab-procedure is used to synthesize a wide range of metallic (silicon, titanium, cerium, ruthenium, zinc and manganese) oxides, showing that this method can be extended to the synthesis of all kinds of oxides with all kinds of precursors as long as the precursor is soluble in P4VP solvent. It is shown that this strategy can be extended to the synthesis of oxide nanorods.     

Solution-processable precursor route for fabricating ultrathin silica film for high performance and low voltage organic transistors

In this paper, we introduce a simple solution spin-coating method to fabricate silica thin film from precursor route in the condition of low temperature and atmospheric environment, which possesses a low leakage current, high capacitance, and low surface roughness. With silica film (~ 50 nm), high performance and low voltage (< 4 V) p-/n-type organic transistors are fabricated. This method shows great potential for industrialization owing to its characteristic of low consumption and energy saving, time-saving and easy to operate.     

Preparation and characterization of mesoporous silica thin films from polyethoxysiloxanes

Tetraethoxysilane (TEOS) and polyethoxysiloxanes (PEOSs; prepared by the acid‐catalyzed hydrolytic polycondensation of TEOS) were subjected to the sol–gel process in the presence of cetyltrimethylammonium bromide (CTAB), respectively. The PEOSs with M_w 700–26,000, as prepared by sol–gel coating of TEOS and PEOS under various conditions, were used. Uniform and crack‐free thin films of thickness 276–613 nm were prepared by spin‐coating of a PEOS solution containing CTAB. When the coating films were sintered at 400 °C, the combustion of ethoxy groups and CTAB took place to provide porous silica thin films. The structure of the thin films was found to be dependent on the molecular weight of PEOS and the molar ratio of CTAB/Si: lamellar or hexagonal phase was observed for M_w less than 15,000 and for CTAB/Si molar ratios greater than 0.10. Honeycomb structures were observed for M_w less than 5000 and for CTAB/Si molar ratios of 0.15. The honeycomb structure was also observed by atomic force microscopy and transmission electron microscope. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2542–2550, 2006     

Fabrication and characterization of TiO2 photocatalytic thin film prepared from peroxo titanic acid sol

A novel sol–gel technique using the PTA (peroxo titanic acid) sol as precursor for the fabrication of TiO₂ photocatalytic thin film is introduced in this paper. The peroxo titanic acid sol was synthesized from titanyl sulfate (TiOSO₄), ammonia and peroxide solution (H₂O₂). The transparent and porous TiO₂ thin film was prepared via a sol–gel technique using PTA sol and polyethylene glycol (PEG) as precursor and template, respectively. The TiO₂ thin film samples were characterized by the X-ray diffraction (XRD), scanning electron microscopy (SEM), UV–visible spectrophotometry (UV–vis), X-ray photoelectron spectrum (XPS) and thermogravimetry and differential thermal analysis (TG-DTA) technique. The PTA sol displayed amorphous TiO₂ below 100 °C. The anatase phase formed at 200 °C to 700 °C. The crystallinity of anatase phase was improved with increasing temperature. The anatase crystals on the surface of TiO₂ film were strip-like, the size being about 100 nm in length and 40 nm in diameter. Addition of PEG to the PTA sol developed porous structures in the film and changed the size and shape of the particles. The surface of the film contained Ti, O and C elements and Na element that diffused into the film from the glass substrate. The photocatalytic performance of TiO₂ film was tested for the degradation of 10 mg/L methyl orange. The degradation of methyl orange solution reached 98.9% after irradiated for 180 min under UV light. The porous TiO₂ thin film exhibited high photocatalytic activity towards degrading methyl orange.     

Porphyrin-doped mesoporous silica films for rapid TNT detection

Two kinds of porphyrin-doped silica films with mesoporous structures were fabricated using evaporation-introduced self-assembly approach and examined for chemosensor applications to detect explosive compounds such as 2,4,6-trinitrotoluene (TNT), 2,4-dinitrotoluene (DNT), and nitrobenzene (NB). All synthesized silica films showed high fluorescence quenching sensitivity toward the vapors of TNT, DNT, and NB but is strongly dependent on pore structure. The silica film with three dimensional pore structure exhibits the highest quenching efficiency close to the quenching efficiency reported for emissive conjugated polymers, indicating these kinds of mesostructured composites are potentially useful chemosensory materials for rapidly detecting trace explosives. The preparation conditions, the structures of the resulting films, their sensing performances, and the fluorescence quenching mechanism were discussed in this paper.     

Gas permeation properties of ethylene vinyl acetate–silica nanocomposite membranes

The effect of silica nanoparticles on the gas separation properties of ethylene vinyl acetate (EVA) copolymer containing 28% vinyl acetate has been investigated. The EVA and hybrid EVA–silica membranes were prepared via thermal phase inversion method. Silica nanoparticles prepared by hydrolysis of tetraethylorthosilicate (TEOS), through the sol–gel mechanism. The prepared membranes were characterized using FT-IR, SEM, DSC and XRD methods. FT-IR and SEM results indicated the nanoscale dispersion of silica particles in polymer matrix. As confirmed by XRD and DSC analyses, increasing the silica content enhances the amorphous regions significantly. Gas permeation of EVA–silica nanocomposite membranes with silica contents of 5, 6 and 10 wt.% was studied for N₂, O₂, CO₂ and CH₄ single gases at pressures of 4, 6 and 8 bar. The obtained results suggest a significant increase in permeability of all gases and an increase in CO₂/N₂ and CO₂/CH₄ gases selectivities upon increasing the silica content. The possible reasons for such behavior were stated and discussed. The pressure dependence of the gas permeabilities of the membranes was also investigated.     

Hydrogen bonding and mechanical properties of thin films of polyether-based polyurethane-silica nanocomposites

Two series of thin films of polyether-based polyurethane-silica nanocomposites having hard segment content of 51% and 34% and different concentrations of SiO₂ nanoparticles (0, 0.5, 1.0 and 3.0 vol.%) have been prepared. Infrared linear dichroic (LDIR) ratio, mechanical and differential scanning calorimetry (DSC) measurements were performed in order to determine the influence of hydrogen bonding on their mechanical and thermal properties. The degree of phase separation (DPS) and orientational functions in dependence on strain were calculated from the polarized IR spectra. The presence of silica nanoparticles gives rise to significant differences in the mechanical (stress-strain) properties of the nanocomposites with regard to the pure polymer. The nanocomposite thin films with lower hard segment content (HSC) displayed decreased stiffness and tensile and increased elongation at break in comparison to the nanocomposites with higher HSC. There was no distinctive influence of nanoparticles on the glass transition temperatures of soft segments. Nanosilica significantly affected the melting behavior of the hard phase only in samples with higher HSC.     

Epitaxial thin film of SmFeO3 ferroelectric heterostructures

Epitaxial growth of SmFeO3/SrRuO3 was achieved on SrTiO3 substrates by the pulsed laser deposition(PLD)method at 973 K under oxygen partial pressure of 12.5 Pa.No Fe2+leakage was detected in our SmFeO3 film.The remanent polarization and coercive electric field of the thin film with a higher degree of orientation along(110)were 1.97μC/cm2 and 0.89×104 V/cm at room temperature,respectively.This film showed enhanced canted antiferromagnetism spin ordering compared with its corresponding powder materials.     

A new sensor for ammonia based on cyanidin-sensitized titanium dioxide film operating at room temperature

Design and fabrication of an ammonia sensor operating at room temperature based on pigment-sensitized TiO₂ films was described. TiO₂ was prepared by sol–gel method and deposited on glass slides containing gold electrodes. Then, the film immersed in a 2.5 × 10⁻⁴ M ethanol solution of cyanidin to absorb the pigment. The hybrid organic–inorganic formed film here can detect ammonia reversibly at room temperature. The relative change resistance of the films at a potential difference of 1.5 V is determined when the films are exposed to atmospheres containing ammonia vapors with concentrations over the range 10–50 ppm. The relative change resistance, S, of the films increased almost linearly with increasing concentrations of ammonia (r = 0.92). The response time to increasing concentrations of the ammonia is about 180–220 s, and the corresponding values for decreasing concentrations 240–270 s. At low humidity, ammonia could be ionized by the cyanidin on the TiO₂ film and thereby decrease in the proton concentration at the surface. Consequently, more positively charged holes at the surface of the TiO₂ have to be extracted to neutralize the adsorbed cyanidin and water film. The resistance response to ammonia of the sensors was nearly independent on temperature from 10 to 50 °C. These results are not actually as good as those reported in the literature, but this preliminary work proposes simpler and cheaper processes to realize NH₃ sensor for room temperature applications.     

Nano/subnano-tuning of porous ceramic membranes for molecular separation

In sol–gel processing, porous ceramic membranes can be prepared by sol-coating porous substrates and drying for gelling, followed by a firing process. Ceramic membranes prepared by sol–gel processing can be categorized into amorphous materials such as silica, and crystalline materials such as alumina and titania. Amorphous silica networks, which can be prepared by the polymeric sol route, have ultra-microporous pores that allow small molecules such as helium and hydrogen to permeate. On the other hand, crystalline materials, which are mostly prepared by the colloidal sol route, have nano-sized pores in the range of one to several nanometers. In this article, sol–gel derived SiO₂ and TiO₂ membranes with controlled pore sizes in the range of sub-nano to nanometers will be reviewed with respect to membrane preparation and to their application in the separation of the gas and liquid phases. Ceramic membranes with high performance can be obtained by precise control of membrane structures (pore size, pore size distribution, thickness, pore shape, etc.) and membrane materials (SiO₂, TiO₂, composite oxide, hybrid materials, etc.). Nano/subnano-tuning of porous ceramic membranes is quite important for the improvement of membrane permeability and selectivity.     

Preparation of (1? x %)(Na0.5Bi0.5)TiO3– x %SrTiO3 thin films by a sol–gel method for dielectric tunable applications

(1−x%)(Na_0.5Bi_0.5)TiO₃–x%SrTiO₃ (NBTSx) thin films were deposited on Pt/TiO₂/SiO₂/Si substrates by a spin-on sol–gel method and rapid thermal annealing. The stock solutions were prepared using sodium acetate, bismuth acetate, strontium acetate, and titanium n-butoxide as precursors, ethanol, and acetic acid as solvents and acetylacetone as the chelating agent. The thermal treatment conditions were determined by thermal analyses of the dry gel powders derived from the stock solutions. Structure and dielectric tunable properties of the films were studied as functions of Sr concentration. NBTSx films exhibit the perovskite structure of a pseudo-cubic symmetry with the lattice parameters increasing with increasing Sr concentration. It was found that the substitution of Sr in Na_0.5Bi_0.5TiO₃ may greatly reduce the dielectric loss while decrease the tunability at the same time. The best figure of merit was achieved in NBTS80 films. The results were discussed and compared with related materials.     

Functionalisation of the template-free and template-structured silica films synthesised on glass substrates by sol–gel technique

Possibility of the post-synthesis functionalisation of the template-free and template-structured silica films of ca. 200 nm thickness on glass slides was evaluated. The films were prepared by dip-coating from TEOS sol–gel precursor in the absence or presence of CTAB template. It has been found out that the template-structured silica films can be functionalised with Ag nanoparticles via [Ag(NH₃)₂]NO₃ ion-exchange or with adsorbed Methylene Blue (MB) cationic dye due to the presence of the well-organised mesopores after template removal. In contrast, only the external geometric surface of the template-free silica films appeared to be accessible for modifier molecules. Possibility of functionalisation of the multi-layered template-structured silica film depends on the sequence of dip-coating and calcination steps upon their preparation. When preparation includes reiteration of dip-coating and calcination steps, only the latest top silica film appears to be accessible to modifier molecules. When preparation includes successive dip-coating cycles accomplished by calcination of the final multi-layered film, all pores appear to be accessible since their formation occurs via simultaneous removal of the template molecules over the whole thickness of the multi-layered template-structured silica film.     

Novel anion-exchange organic–inorganic hybrid membranes: Preparation and characterizations for potential use in fuel cells

A new series of supported anion-exchange organic–inorganic hybrid membranes were prepared by quaternizing the copolymer of vinylbenzyl chloride (VBC) and γ-methacryloxypropyl trimethoxy silane (γ-MPS) and then applying a sol–gel reaction to the copolymer and monophenyltriethoxysilane (EPh). The membranes were characterized for potential use in fuel cells. The results show that the physicochemical properties, including ion-exchange property, hydrophilicity, and thermal/chemical stability, can be easily controlled by adjusting the quaternization extent of the copolymer and the dosage of EPh. The hybrid membranes have relatively strong alkali resistance, high temperature tolerance (thermal degradation temperature in air, Td, in the range of 250–300 °C), high tensile strength (TS) and elongation at break (E_b). The hydroxyl ion conductivity is in the range of 2.27–4.33 × 10⁻⁴ S/cm.