Copolymerization of propylene with 1,3‐butadiene using isospecific zirconocene catalysts

Poly(propylene‐ran‐1,3‐butadiene) was synthesized using isospecific zirconocene catalysts and converted to telechelic isotactic polypropylene by metathesis degradation with ethylene. The copolymers obtained with isospecific C₂‐symmetric zirconocene catalysts activated with modified methylaluminoxane (MMAO) had 1,4‐inserted butadiene units ( 1,4‐BD ) and 1,2‐inserted units ( 1,2‐BD ) in the isotactic polypropylene chain. The selectivity of butadiene towards 1,4‐BD incorporation was high up to 95% using rac‐dimethylsilylbis(1‐indenyl)zirconium dichloride (Cat‐A)/MMAO. The molar ratio of propylene to butadiene in the feed regulated the number‐average molecular weight (M_n) and the butadiene contents of the polymer produced. Metathesis degradations of the copolymer with ethylene were conducted with a WCI₆/SnMe₄/propyl acetate catalyst system. The ¹H NMR spectra before and after the degradation indicated that the polymers degraded by ethylene had vinyl groups at both chain ends in high selectivity. The analysis of the chain scission products clarified the chain end structures of the poly(propylene‐ran‐1,3‐butadiene). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5731–5740, 2007     

Group 4 Metallocene Catalysts with Hapto‐Flexible Cyclopentadienyl‐Aryl Ligand

Catalytic precursors Ti(IV) and Zr(IV) complexes bearing cyclopentadienyl and substituted cyclopentadienyl anionic ligands, bonded to phenyl or substituted phenyl through an isopropylidene bridge have been utilized in the polymerization of propene and styrene and in ethylene‐styrene copolymerization. In the presence of trichloro[(1,2,3,4,5‐η)‐1‐(1‐methyl‐1‐phenylethyl)‐2,4‐cyclopentadien‐1‐yl]titanium (LTiCl₃) we have obtained either partially isotactic (chain‐end type) or atactic poly‐(propylene), and either atactic or syndiotactic polystyrene depending on the reaction temperature. [1‐Methyl‐1‐naphthylethyl‐2‐inden‐1‐yl]titanium(IV) behaves like (LTiCl₃) in styrene polymerization, while it affords metal‐controlled partially isotactic poly(propylene), as well as the corresponding zirconium compounds. The experimental data are tentatively explained by the temperature dependence of coordination of the bridged aryl group of the ligand.     

Propylene Polymerization with Bis(phenoxy‐imine) Group‐4 Catalysts Using iBu3Al/Ph3CB(C6F5)4 as a Cocatalyst

The catalytic behavior of three bis(phenoxy‐imine) group‐4 transition‐metal complexes (M = Ti, Zr, Hf), with ⁱBu₃Al/Ph₃CB(C₆F₅)₄ cocatalyst systems towards propylene polymerization was investigated under atmospheric pressure at 25 °C. The Ti complex produced ultrahigh‐molecular‐weight atactic poly(propylene), whereas Zr and Hf complexes formed high‐molecular‐weight isotactic poly(propylene)s via a site‐control mechanism. The isotactic poly(propylene) obtained with the Hf complex displayed a high melting temperature of 123.8 °C.

     

Propylene polymerization by C1‐symmetric {ONNO′}‐type salan zirconium complexes

The activities of C₁‐symmetric dibenzyl zirconium complexes of Salan ligands that bear a halo‐substituted phenolate ring and an alkyl‐substituted phenolate ring in propylene polymerization with methylaluminoxane as cocatalyst were studied. These {ONNO′}ZrBn₂‐type catalysts exhibited moderate‐to‐high activities and yielded polypropylene of low molecular weight. The degree of tacticity was found to depend on the steric bulk of the substituents on both phenolate rings and ranged from practically atactic to substantially isotactic (74–78% [mmmm] for polymerizations at room temperature by Lig⁵ZrBn₂). Hemi‐isotactic polypropylene was not obtained, despite the diastereotopicity of the two positions. The pattern of stereo errors was consistent with the enantiomorphic site control of propylene insertion typically observed for C₂‐symmetric catalysts and implied a facile site‐averaging mechanism. A regular 1,2‐insertion and a β‐H transfer to an incoming monomer correspond to the main propagation and termination processes, respectively. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Metallocene complexes as homogeneous catalysts in olefin polymerization

Ansa metallocene dichloride complexes of titanium, zirconium, and hafnium can be activated by methyl aluminoxane (MAO) to give excellent catalysts for the homogeneous polymerization of ethylene and propylene. The symmetry of the corresponding metaliocene dichloride complexes is essential for the stereospecific polymerization of propylene (isotactic, syndiotactic or atactic). The application of fluorenyl groups instead of cyclopentadienyl groups greatly increases the activity of the catalysts. The first ansa bis(fluorenyl) complexes of zirconium and hafnium, (C₁₃H₈-C₂H₄-C₁₃Hs)MCl₂ (M = Zr, Hf), have been prepared. It was found that after the activation by MAO the zirconium derivative demonstrates a very high activity. Several model complexes are presented in order to discuss the mechanism of the polymerization.This paper was presented at the INEOS-94 Workshop The Modern Problems of Organometallic Chemistry (Moscow, May 21–27, 1994).Translated fromIzvestiya Akademii Nauk. Seriya Khimicheskaya, No. 1, pp. 7–14, January, 1995.     

Synthesis of polypropylene graft copolymers by the combination of a polypropylene copolymer containing pendant vinylbenzene groups and atom transfer radical polymerization

This article discusses a facile and inexpensive reaction process for preparing polypropylene‐based graft copolymers containing an isotactic polypropylene (i‐PP) main chain and several functional polymer side chains. The chemistry involves an i‐PP polymer precursor containing several pendant vinylbenzene groups, which is prepared through the Ziegler–Natta copolymerization of propylene and 1,4‐divinylbenzene mediated by an isospecific MgCl₂‐supported TiCl₄ catalyst. The selective monoenchainment of 1,4‐divinylbenzene comonomers results in pendant vinylbenzene groups quantitatively transformed into benzyl halides by hydrochlorination. In the presence of CuCl/pentamethyldiethylenetriamine, the in situ formed, multifunctional, polymeric atom transfer radical polymerization initiators carry out graft‐from polymerization through controlled radical polymerization. Some i‐PP‐based graft copolymers, including poly(propylene‐g‐methyl methacrylate) and poly(propylene‐g‐styrene), have been prepared with controlled compositions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 429–437, 2005     

Molecular‐Weight‐Dependence on Domain Formation of Grafted Poly(ethylene‐co‐propylene) in a Poly(propylene) Matrix

Several novel poly(propylene)‐graft‐poly(ethylene‐co‐propylene) copolymers with isotactic poly(propylene) (PP) backbones and ethylene/propylene rubber (EPR) branches were synthesized. The thermomechanical properties of these samples were investigated using a dynamic mechanical analyzer. There appeared to be a critical EPR molecular weight above which a two‐phase system developed with EPR domains dispersed in a PP matrix. This domain formation gave an enhanced loss modulus compared to a commercial high impact PP product below 40°C.     

Titanium and zirconium complexes containing modified TREN ligands for the polymerization of 1‐alkenes—A comparative study

The titanium and zirconium complexes in C₃ and C_s symmetric forms synthesized from corresponding aminotriols in combination with MAO polymerized 1‐hexene in a controlled manner. When the polymerization temperature was lowered, they gave high molecular weight monodisperse polyhexene with narrow polydispersities indicating quazi‐living systems. The isotactic polyhexene obtained from C₃ titanium catalyst has the molecular weight of around 46,500 with PDI of 1.3 and the hemi‐isotactic polymer from C_s titanium catalyst has the molecular weight of around 617,000 with PDI of 1.3. The analogues zirconium complexes upon activation with MAO polymerize hexene to give polyhexene having molecular weight of 53,000 (C₃) and 626,000 (pseudo‐C_s) with PDI ranging from 1.2 to 1.4. The MIX‐titanium catalyst prepared from the 50:50 mixture of aminotriols was also able to polymerize 1‐hexene and the GPC traces of the polyhexene suggests that even though the catalyst was formed from the mixture of aminotriols, the C₃ and C_s symmetry of the catalysts retain its originality avoiding the formation of aggregates or polymeric forms. When one of the arms of aminotriol was methylated yield C₂ and meso aminodiol ligands and their corresponding titanium and zirconium complexes gave higher molecular weight polyhexenes with lower PDI (C₂‐Zr‐M_n: 260,000; PDI: 1.05–1.10; mesoZr‐M_n: 220,000; PDI: 1.05–1.10) possibly suggesting that these systems are close to living systems. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5470–5479, 2007     

Polymerization of 4‐methylpentene and vinylcyclohexane by amine bis(phenolate) titanium and zirconium complexes

The polymerization of the substituted olefins 4‐methylpentene and vinylcyclohexane by dibenzyl titanium and zirconium complexes of three amine bis(phenolate) ligands is reported. The ligands featured a dimethylamino side‐arm donor and either electron‐withdrawing (Cl and Br) or methyl phenolate substituents. After activation with B(C₆F₅)₃, the zirconium catalysts exhibited a higher activity than the titanium catalysts toward these bulky olefins. Very high weight‐average molecular weight poly(4‐methylpentene) was obtained with the zirconium catalysts. The zirconium catalysts were employed in 1‐hexene polymerization, and their activity was found to be the highest ever reported for catalysts of the amine bis(phenolate) family. The catalysts featuring methyl phenolate substituents showed a higher activity toward these substituted olefins than the electron‐poor catalysts; this trend was opposite to their activity toward 1‐hexene. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1136–1146, 2006     

Polymerization of (E)‐1,3‐Pentadiene and (E)‐2‐methyl‐1,3‐pentadiene with neodymium catalysts: Examination of the factors that affect the stereoselectivity

(E)‐1,3‐Pentadiene (EP) and (E)‐2‐methyl‐1,3‐pentadiene (2MP) were polymerized to cis‐1,4 polymers with homogeneous and heterogeneous neodymium catalysts to examine the influence of the physical state of the catalyst on the polymerization stereoselectivity. Data on the polymerization of (E)‐1,3‐hexadiene (EH) are also reported. EP and EH gave cis‐1,4 isotactic polymers both with the homogeneous and with the heterogeneous system, whereas 2MP gave an isotactic cis‐1,4 polymer with the heterogeneous catalyst and a syndiotactic cis‐1,4 polymer, never reported earlier, with the homogeneous one. For comparison, the results obtained with the soluble CpTiCl₃‐based catalyst (Cp = cyclopentadienyl), which gives cis‐1,4 isotactic poly(2MP), are examined. A tentative interpretation is given for the mechanism of the formation of the stereoregular polymers obtained and a complete NMR characterization of the cis‐1,4‐syndiotactic poly(2MP) is reported. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3227–3232     

Synthesis and Functionalization of Isotactic Poly(propylene) Containing Pendant Styrene Groups

Summary: Copolymerization of propylene and 1,4‐divinylbenzene was successfully performed by a MgCl₂‐supported TiCl₄ catalyst, yielding isotactic poly(propylene) (i‐PP) polymers containing a few pendant styrene groups. With a metalation reaction with butyllithium and a hydrochlorination reaction with dry hydrogen chloride, the pendant styrene groups were quantitatively transformed into benzyllithium and 1‐chloroethylbenzene groups, respectively, which allowed the synthesis of i‐PP‐based graft copolymers by living anionic and atom transfer radical (ATRP) polymerization mechanisms.

The incorporation of styrene pendant groups into isotactic poly(propylene) using a Zeigler–Natta catalyst gave functionalized polymers able to undergo living anionic and atom transfer radical (ATRP) polymerizations.     

Manganese‐based transition metal complexes as new catalysts for olefin polymerizations

Three manganese complexes, Mn(acac)₃ (acac = acetylacetonate), Cp₂Mn (Cp = cyclopentadienyl), and Mn(salen)Cl [salen = 1,2‐cyclohexanediamino‐N,N′‐bis(3,5‐dit‐butyl‐salicylidene)], were used for ethylene and propylene polymerizations. These complexes, in combination with an alkylaluminum cocatalyst such as methylaluminoxane (MAO) or diethyl aluminum chloride (AlEt₂Cl), could promote ethylene polymerizations that yielded extremely high molecular weight linear polymers, but were inactive for propylene polymerizations. The counterparts supported on MgCl₂ showed activities even for propylene polymerizations and had remarkably enhanced activities for ethylene polymerizations. In the presence of an electron donor such as ethylbenzoate, the MgCl₂‐supported manganese‐based catalysts yielded a highly isotactic polypropylene with a high molecular weight. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3733–3738, 2001     

Isotactic sequence lengths by ozonation of poly(propylene oxide)

Ozonation followed by lithium aluminum hydride reduction cleaved high molecular weight isotactic poly(propylene oxide) to crystalline polyglycols. From the melting point and molecular weight of the latter, the molar freezing point depression produced by end groups is found to be ca. 18°C./mole, as compared to that estimated for poly(ethylene glycols), K_f = 12°C./mole, from earlier data. By assuming syndiotactic placements (or other irregularities) would produce the same molar depression, the melting point of isotactic poly(propylene oxides) produced by various catalysts has been used to estimate the isotactic sequence lengths.     

Multicenter nature of titanium‐based Ziegler–Natta catalysts: Comparison of ethylene and propylene polymerization reactions

This article discusses the similarities and differences between active centers in propylene and ethylene polymerization reactions over the same Ti‐based catalysts. These correlations were examined by comparing the polymerization kinetics of both monomers over two different Ti‐based catalyst systems, δ‐TiCl₃‐AlEt₃ and TiCl₄/DBP/MgCl₂‐AlEt₃/PhSi(OEt)₃, by comparing the molecular weight distributions of respective polymers, in consecutive ethylene/propylene and propylene/ethylene homopolymerization reactions, and by examining the IR spectra of “impact‐resistant” polypropylene (a mixture of isotactic polypropylene and an ethylene/propylene copolymer). The results of these experiments indicated that Ti‐based catalysts contain two families of active centers. The centers of the first family, which are relatively unstable kinetically, are capable of polymerizing and copolymerizing all olefins. This family includes from four to six populations of centers that differ in their stereospecificity, average molecular weights of polymer molecules they produce, and in the values of reactivity ratios in olefin copolymerization reactions. The centers of the second family (two populations of centers) efficiently polymerize only ethylene. They do not homopolymerize α‐olefins and, if used in ethylene/α‐olefin copolymerization reactions, incorporate α‐olefin molecules very poorly. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1745–1758, 2003     

Optoeletronic properties of poly(N‐alkenyl‐carbazole)s driven by polymer stereoregularity

Stereoregular polymers like isotactic poly(N‐butenyl‐carbazole) (i‐PBK), isotactic and syndiotactic poly(N‐pentenyl‐carbazole) (i‐PPK and s‐PPK), and poly(N‐hexenyl‐carbazole) (i‐PHK and s‐PHK) are synthesized using the stereospecific homogeneous “single site” Ziegler‐Natta (Z‐N) catalysts: rac‐dimethylsilylbis(1‐indenyl)zirconium dichloride ( 1 )/methylaluminoxane (MAO) and diphenylmethylidene(cyclopentadienyl)‐(9‐fluorenyl)zirconium dichloride ( 2 )/MAO. Catalytic activity is rationalized by density functional theory (DFT) calculations. All synthesized polymers are fully characterized by NMR, thermal, wide‐angle X‐ray diffraction, and fourier transform infrared spectroscopy analysis. Fluorescence measurements on isotactic and syndiotactic polymer films indicate that all polymers give rise to excimers, both “sandwich‐like” and “partially overlapping.” Excimer formation is essentially driven by the polymer tacticity. Isotactic polymers generate both sandwich‐like and partially overlapping excimers, while syndiotactic polymers give rise especially to partially overlapping ones. A theoretical combined molecular dynamics–time dependent DFT approach is also used to support the experimental results. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 242–251     

Propylene polymerizations with a binary metallocene system—Chain shuttling caused by trimethylaluminium between active catalyst centers

Propylene was polymerized at varying trimethylaluminium (TMA) concentration with a homogeneous binary metallocene catalyst system activated by methylaluminoxane (MAO) in an attempt to better understand interactions between active catalyst sites and to clarify the role of the TMA as a chain shuttling agent. TMA‐free polymerization conditions were obtained by chemical treatment of MAO solution with 2,6‐di‐tert‐butyl‐4‐methylphenol (BHT). A binary catalyst system consisting of catalyst precursors diphenylmethyl(cyclopentadienyl)(9‐fluorenyl)zirconium dichloride ( 1 ) producing high M_w syndiotactic polypropylene and rac‐dimethylsilylbis(4‐tert‐butyl‐2‐methyl‐cyclopentadienyl)zirconium dichloride ( 2 ) producing low M_w isotactic polypropylene was investigated. At the studied polymerization conditions, chain shuttling between the active catalysts caused by TMA was confirmed. The chain shuttling reactions caused changes in catalyst activity, molecular weights, melting behavior, and polymer microstructure. We propose that TMA is capable to transfer a growing polymer chain from catalyst 2 to catalyst 1 , and a stereoblock copolymer is formed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1364–1376, 2007     

The degree of crystallinity of monoclinic isotactic poly(propylene)

The degree of crystallinity of a set of monoclinic (alpha) isotactic poly(propylenes), prepared by a metallocene‐type catalyst, were determined at room temperature. Three different methods were used: density, enthalpy of fusion, and wide‐angle X‐ray scattering, and the results compared. The relation between the heat of fusion and the specific volume of these poly(propylenes) was found to be nonlinear, thus precluding any linear extrapolation to obtain the heat of fusion of the pure crystal (ΔH_u). The value of ΔH_u obtained from depression of the melting temperature by diluents is used. Based on the unit cell density of monoclinic crystals formed from a low defected fraction, the density obtained crystallinity levels were found to be between 0.l5–0.25 higher than those calculated from the heat of fusion. This relatively large difference holds for the isothermally crystallized and quenched isotactic poly(propylenes), and reflects the contribution of the interphase to the density determined crystallinity, which does not contribute to the heat of fusion. Paralleling results found in other systems, the crystallinity levels obtained from wide‐angle X‐ray scattering agree with those obtained from density, indicating a significant contribution of the partially ordered phase to the total diffraction. Emphasis is given on the need to account for the large differences in the crystallinities of poly(propylene) measured by different techniques when evaluating the dependence of properties on this quantity. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 323–334, 1999     

Synthesis of Poly(α‐alkyl β,L‐aspartate)s by Transesterification

A new procedure for the preparation of poly(α‐alkyl β,L ‐aspartate)s based on the transesterification of polyα‐benzyl β,L ‐aspartate) with alcohols in the presence of titanium tetrabutoxide is described. The reaction proceeded to almost total conversion without substantial racemization or imidation. Thermal properties of the resulting polymers were comparable to those of their homologues obtained by anionic ring‐opening polymerization of β‐lactams and their thermal stability is even higher.     

Polyethylene and elastomeric polypropylene using alumina-supported bis(arene) titanium,zirconium, and hafnium catalysts

Bis(arene) complexes of zerovalent titanium, zirconium, and hafnium supported on partially dehydroxylated, fumed alumina are effective catalysts for the polymerization of olefins. The zerovalent complexes react with surface hydroxyls with loss of one equivalent of arene to yield the active species. The polyethylenes derived from these catalysts are very high molecular weight. Polymerization of propylene yields elastomeric stereoblock polymers which are composed of isotactic and stereoirregular sequences. The polymers are stiffer than polypropylenes obtained with similar catalysts derived from tetra(neophyl)zirconium. The chain microstructures of the various components of the whole polymers have been characterized by ¹³C-NMR and solvent extraction studies. The ether soluble component of these polymers is of a relatively high molecular weight and the microstructure of the backbone is largely stereoirregular. It is the cocrystallization of this fraction of the polymer with the crystalline, isotactic fractions which is critical to the observed elastomeric properties.     

Synthesis of a TiCl4 Ziegler‐Natta Catalyst Supported on Spherical MgCl2 · nEtOH for the Polymerization of Ethylene and Propylene

Experiments designed to prepare Ziegler‐Natta catalysts with controlled particle morphology are reported. Different dealcoholation processes are used on the adduct MgCl₂ · nEtOH to prepare the catalysts: either thermal treatment or chemical dealcoholation employing different substances such as titanium tetrachloride, triethylaluminium, dichlorodimethylsilane, and chlorotrimethylsilane. In addition, dichlorodimethylsilane dealcoholation is also performed after thermal treatment. SEM analysis of adducts, supports, and catalysts is carried out. The obtained catalysts are characterized through impregnated titanium content evaluation. The polyethylenes and poly(propylene)s obtained employing the so prepared catalysts show spherical morphology when examined by optical microscopy.