Imidazolium‐modified clay‐based ABS nanocomposites: a comparison between melt‐blending and solution‐sonication processes

Acrylonitrile–butadiene–styrene (ABS) nanocomposites containing imidazolium‐modified montmorillonite have been prepared by melt‐blending (MB) and solution‐sonication in order to study the effects of processing on the morphology and properties of the polymer/clay composites. The structure‐property relationships of the prepared composites have been studied by means of X‐ray diffraction (XRD), transmission electron microscopy (TEM), mechanical testing, dynamic‐mechanical analyses (DMA), thermal gravimetrical analyses (TGA), fluorescence probe confocal microscopy, and fluorescence spectroscopy (FS). X‐Ray and TEM show that both nanocomposites have a mixed intercalated/exfoliated structure. Fluorescence probe confocal microscopy reveals that the sonicated sample has a more homogeneous dispersion: this result is confirmed by the values of elongation at break and flexural elastic modulus measured for the composites. Fluorescence spectroscopy has also been used to investigate the distribution of clay in the composites and results indicate that clay layers in ABS are preferentially located in the styrene‐acrylonitrile (SAN) phase, independent of the dispersion process used. Published in 2008 by John Wiley & Sons, Ltd.     

Polystyrene‐Clay Nanocomposites Prepared with Polymerizable Imidazolium Surfactants

Polystyrene/montmorillonite nanocomposites were prepared via in situ bulk polymerization. New imidazolium salts were used to modify montmorillonite obtaining an improvement in thermal stability in comparison with a montmorillonite modified with a standard alkylammonium cation. The synthesized cations facilitate the formation of partially exfoliated structures because of the presence in their structure of a polymerizable group. The polystyrene/montmorillonite nanocomposites were characterized by X‐ray diffraction, thermogravimetric analysis, scanning electron microscopy (SEM), and transmission electron microscopy (TEM).

The new thermally stable, reactive surfactant imidazolium salts (C₁₂, C₁₆ and C₁₈) used to organically modify montmorillonite in this study.     

Polymer Nanocomposites from Organoclays: Structure and Properties

Summary: Polymer nanocomposites formed from organically modified montmorillonite offer the promise of greatly improved properties over those of the matrix polymer, provided the organoclay can be dispersed, or exfoliated, into the polymer matrix to generate high aspect ratio particles. The exfoliation of organoclays in two series of ethylene-based polymers, ethylene-vinyl acetate copolymers and sodium ionomers of ethylene-methyacrylic acid copolymers, is described along with the properties of these nanocomposites.     

Optimizing Melt‐Processing Conditions for the Preparation of iPP/Fumed Silica Nanocomposites: Morphology,Mechanical and Gas Permeability Properties

A series of iPP/SiO₂ nanocomposites, containing 1, 2.5, 5, 7.5, and 10 wt.‐% fumed silica nanoparticles, were prepared by melt mixing in a twin screw co‐rotating extruder. The effect of different extrusion parameters was evaluated. The size of aggregates increased with increase in SiO₂ content and repetition of the mixing process improved the filler's dispersion. A similar effect was also exhibited by either increasing the rotor speed or the mixing temperature, with the latter being more pronounced at the ranges studied. The mechanical properties of the prepared nanocomposites were evaluated and various models used to explain the observed enhancements. However, only the three‐phase model could provide some correlation with the experimental results. All nanocomposites displayed lower permeability to gases.

     

Polymer Nanocomposites for Emulsion‐Based Coatings and Adhesives

Emulsion‐based coatings and adhesives are in growing demand due to an increased awareness of health and safety issues arising from solvent‐based polymer manufacturing processes. However, emulsion‐based techniques often require additional development to achieve equal or better application performance compared to solvent‐based processes. The inclusion of nanoparticles in emulsion‐based coatings and adhesives can be considered as a promising means to enhance performance. This paper reviews the current progress on the synthesis of emulsion‐based nanocomposites for coating and adhesive applications and addresses the principles and techniques for nanoparticle dispersions and their inclusion into polymer latexes. The effects of nanoparticle shape and size on the enhancement of nanocomposite properties are also highlighted. Among the reinforcing nanoparticles such as nanoclays, carbon nanotubes, and cellulose nanocrystals (CNCs), CNCs are promising due to their abundance, nontoxicity, and accessible surface hydroxyl groups, which facilitate their compatibility with polymer latexes via physical and chemical treatments.     

Tailoring the Properties of Optical Force Probes for Polymer Mechanochemistry

The correlation of mechanical properties of polymer materials with those of their molecular constituents is the foundation for their holistic comprehension and eventually for improved material designs and syntheses. Over the last decade, optical force probes (OFPs) were developed, shedding light on various unique mechanical behaviors of materials. The properties of polymers are diverse, ranging from soft hydrogels to ultra-tough composites, from purely elastic rubbers to viscous colloidal solutions, and from transparent glasses to super black dyed coatings. Only very recently, researchers started to develop tailored OFP solutions that account for such material requirements in energy (both light and force), in time, and in their spatially detectable resolution. We here highlight notable recent examples and identify future challenges in this emergent field.     

Novel Approach of Evaluating Polymer Nanocomposite Structure by Measurements of the Freezing‐Point Depression

Summary: A novel experimental approach based on the freezing‐point depression of a solvent in a swollen gel has been developed to characterize the structure of nanocomposites. A higher depression in the freezing point has been related with an exfoliated nanocomposite. This increased depression not only depends on the formation of a tighter network but also on the decrease of the size of the solvent cages where the nucleation takes place.

The nucleation process of unfilled and organoclay‐filled natural rubber with the same crosslinking density.     

Synthesis of Novolac/Layered Silicate Nanocomposites by Reaction Exfoliation Using Acid‐Modified Montmorillonite

Novolac/layered silicate nanocomposites were synthesized by condensation polymerization of phenol and formaldehyde catalyzed by H‐montmorillonite (H‐MMT). Exfoliation of the clay was investigated by X‐ray diffraction and transmission electron microscopy (TEM). It turned out that the intra‐gallery condensation of phenol and formaldehyde played a predominant role in the exfoliation of MMT. Exfoliated clay plates with interlayer spacings of 10–30 nm were dispersed in the matrix uniformly as shown by the TEM micrograph.     

Polymer/clay nanocomposites through multiple hydrogen‐bonding interactions

An 2‐ureido‐4[1H]pyrimidinone (UPy) motif with self‐association capability (through quadruple hydrogen bonds) was successfully anchored onto montmorillonite clay layers. Polymer/clay nanocomposites were prepared by specific hydrogen bonding interactions between surface functionalized silica nanoclays and UPy‐bonded supramolecular poly(ethylene glycol) or poly(?‐caprolactone). The mixed morphologies including intercalated layers with a non‐uniform separation and exfoliated single layers isolated from any stack were determined by combined X‐ray diffraction and transmission electron microscopic measurements. Thermal analyses showed that all nanocomposites had higher decomposition temperatures and thermal stabilities compared with neat polymer. The differential scanning calorimetric data implied that the crystallinity of polymers did not show essential changes upon introduction of organomodified UPy clays. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 650–658     

Nanocomposites of poly(ethylene terephthalate‐co‐ethylene naphthalate) with organoclay

Poly(ethylene terephthalate‐co‐ethylene naphthalate) (PETN)/organoclay was synthesized with the solution intercalation method. Hexadecylamine was used as an organophilic alkylamine in organoclay. Our aim was to clarify the intercalation of PETN chains to hexadecylamine–montmorillonite (C₁₆–MMT) and to improve both the thermal stability and tensile property. We found that the addition of only a small amount of organoclay was enough to improve the thermal stabilities and mechanical properties of PETN/C₁₆–MMT hybrid films. Maximum enhancement in both the ultimate tensile strength and initial modulus for the hybrids was observed in blends containing 4 wt % C₁₆–MMT. Below a 4 wt % clay loading, the clay particles could be highly dispersed in the polymer matrix without a large agglomeration of particles. However, an agglomerated structure did form in the polymer matrix at a 6 wt % clay content. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2581–2588, 2001     

Polymer Nanocomposites Using Urchin‐Shaped Carbon Nanotube‐Silica Hybrids as Reinforcing Fillers

Summary: Carbon nanotubes (CNTs) have been grown on MCM‐41 supported Fe nanoparticles and the as‐prepared (no further purification) CNT‐silica hybrid was directly incorporated into nylon‐6 (PA6) by simple melt‐compounding. The urchin‐shaped CNT‐silica hybrid filler was observed to be homogeneously dispersed throughout the matrix by scanning electron and transmission electron microscopy. Compared with neat PA6, the tensile modulus and strength of the composite are greatly improved by about 110%, with incorporation of only 1 wt.‐% CNT‐silica filler.

SEM image and schematic representation showing polymer chains wrapping around the urchin‐shaped CNT‐silica hybrid filler.     

Controlling the Deintercalation in Hydrogenated Nitrile Rubber (HNBR)/Organo‐Montmorillonite Nanocomposites by Curing with Peroxide

Summary: The effect of peroxide vulcanization on organoclay dispersion in hydrogenated nitrile rubber (HNBR)/organo‐montmorillonite (organo‐MMT) nanocomposites was investigated. Three types of organoclays were tested, one containing a primary amine and two bearing quaternary intercalants. In contrast to sulfur vulcanization, which in combination with primary amine intercalants produced a confined/deintercalated clay structure, the peroxide curing yielded well‐ordered intercalated nanocomposites. The tensile mechanical performance and oxygen permeability of the HNBR nanocomposites were determined.

Oxygen permeability coefficient ratio for the different HNBR films tested at 0 and 60% relative humidity (i.e., dry and wet conditions, respectively).     

Synthesis and characterization of polyurethane‐urea clay nanocomposites using montmorillonite modified by oxyethylene–oxypropylene copolymer

Clay organifier with propylene oxide‐capped polyethylene glycol (PEG) with amine end group (jeffamines ED_600–2003) was synthesized through an ion exchange process between sodium cations in montmorillonite (MMT) and ? NH groups in ED_600–2003. The d‐spacing of organoclay was found to be 1.697–1.734 nm compared to 0.96 nm of pristine MMT. Transmission electron microscopy (TEM) was used to determine the molecular dispersion of the clay within ED₆₀₀. Polyurethane‐urea/montmorillonite (PUU‐MMT) nanocomposites were prepared via in situ polymerization from polyethylene glycol (PEG 400) or 1,4 butane diol (1,4 BD), toluene diisocyanate (TDI), jeffamines ED_600–2003, and 1–12 wt% of organoclay. Intercalation of PUU into modified clays was confirmed by X‐ray diffraction (XRD), scanning electron microscopy, and TEM. The barrier properties were significantly reduced; however, the thermal stability was increased in the nanocomposites as compared to the pristine polymer. Nanocomposites exhibited optical clarity and solvent resistance. The mechanical properties and the glass transition temperature of PUU were improved with the addition of organoclay. The incorporation of silicate layers gave rise to a considerable increase in the storage modulus (stiffness), demonstrating the reinforcing effect of clay on the PUU matrix. Copyright © 2009 John Wiley & Sons, Ltd.     

Pyrene‐Based Fluorescent Ambidextrous Gelators: Scaffolds for Mechanically Robust SWNT–Gel Nanocomposites

With the rapid progress in the development of supramolecular soft materials, examples of low‐molecular‐weight gelators (LMWGs) with the ability to immobilise both water and organic solvents by the same structural scaffold are very limited. In this paper, we report the development of pyrene‐containing peptide‐based ambidextrous gelators (AGs) with the ability to efficiently gelate both organic and aqueous solvents. The organo‐ and hydrogelation efficiencies of these gelators are in the range 0.7–1.1 % w/v in various organic solvents and 0.5–5 % w/v in water at certain acidic pH values (pH 2.0–4.0). Moreover, for the first time, AGs have been utilised to prepare single‐walled carbon‐nanotube (SWNT)‐included soft nanocomposites in both hydro‐ and organogel matrices. The influence of different non‐covalent interactions such as hydrogen bonding, hydrophobic, π–π and van der Waals interactions in self‐assembled gelation has been studied in detail by circular dichroism, FTIR, variable‐temperature NMR, 2D NOESY and luminescence spectroscopy. Interestingly, the presence of the pyrene moiety in the structure rendered these AGs intrinsically fluorescent, which was quenched upon successful integration of the SWNTs within the gel. The prepared hydro‐ and organogels along with their SWNT‐integrated nanocomposites are thermoreversible in nature. The supramolecular morphologies of the dried gels and SWNT–gel nanocomposites have been studied by transmission electron microscopy, fluorescence microscopy and polarising optical microscopy, which confirmed the presence of three‐dimensional self‐assembled fibrillar networks (SAFINs) as well as the integrated SWNTs. Importantly, rheological studies revealed that the inclusion of SWNTs within the ambidextrous gels improved the mechanical rigidity of the resulting soft nanocomposites up to 3.8‐fold relative to the native gels.     

导电高分子及其纳米复合材料的热电性质

与无机热电材料相比, 有机热电材料具有资源丰富、 成本低、 质量轻、 柔韧性好及热导率低等优点, 成为热电研究领域关注的热点. 理论和实验结果表明, 低维化和小尺度化是热电材料研究和开发的发展方向. 本文对低维有机热电材料的合成、 器件组装及热电性质的影响因素等进行简要评述, 并对低维有机热电材料的研究方向进行了讨论.     

Preparation of fluorinated methacrylate/clay nanocomposite via in‐situ polymerization: Characterization,structure, and properties

Novel fluorinated coating containing well‐dispersed silicate nanolayers is successfully produced via in‐situ free radical polymerization of 2,2,2‐trifluoroethyl methacrylate in the presence of vinylbenzyl‐functionalized montmorillonite with different loading. The organic modification of sodium montmorillonite is achieved through an ion exchange reaction with triphenylvinylbenzylphosphonium chloride as surfactant prepared before use by reaction with vinylbenyl chloride and phosphine. The following in‐situ polymerization in the presence of organomodified clay leads to fluorinated nanocomposites with of partially exfoliated and intercalated morphologies, as determined via XRD and TEM analysis. The nanoscale dispersion of clay layers is also evidenced by thermal analysis; a moderate decrease of the glass transition temperature about 2–8 °C compared to their virgin PMATRIF and an improvement of their thermal stability as evidenced by TGA. The wettability of the nanocomposite films is also studied by contact angle measurements with water. The incorporation of organomodified clays not only increases the hydrophobicity of the fluorinated polymers but also improves the surface properties of obtained nanocomposites. Compared the virgin homopolymer, the mechanical properties of the nanocomposites are reduced by addition of organomodifed clay at temperature from 30 to 60 °C, whereas this trend is gradually decreased at higher temperature. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 411–418     

In situ bubble‐stretching dispersion mechanism for additives in polymers

An in situ bubble‐stretching (ISBS) model has been proposed on the basis of an analysis of the dispersion process of inorganic additives in polymers. The ISBS model is applicable to a dispersion of solid granular aggregates in polymer melts because the dispersed phase itself serves as a nucleation agent, giving rise to bubbles that expand at the surface of the microgranules and their aggregates. In terms of bidirectional stretching, the ISBS process can increase the degrees of freedom of granule dispersion, which favors more homogeneous dispersion. According to theoretical predictions and indirect experimental estimations of the dispersion of nanoscale CaCO₃ and nanoscale hydrotalcite in high‐density polyethylene (HDPE), when the bubble expands, the stretching rate of the polymer melt on the bubble wall can reach 10⁵–10⁶ s^?1. The field emission scanning electron microscopic images indicated that the granular size of dispersed CaCO₃ and hydrotalcite in HDPE with the ISBS method is about 60–80 nm, two orders of magnitude smaller than that attained with a shearing rate of 10³ s^?1 in a capillary rheometer. It is also predicted that elastic bubble oscillations may be generated through suitable control of process parameters and that their oscillatory frequency can be in the ultrasound range. This type of bubble oscillation can also promote dispersion. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1051–1058, 2003     

聚合物纳米复合体系中聚合物结构及动力学研究进展

从计算模拟及实验角度系统总结了聚合物结构、聚合物构象、聚合物扩散及聚合物多尺度动力学的研究进展,阐述了各影响因素及其变化规律,并对聚合物动力学的未来研究进行了展望.     

Direct Creation of Highly Conductive Laser‐Induced Graphene Nanocomposites from Polymer Blends

The current state‐of‐the‐art mixing strategies of nanoparticles with insulating polymeric components have only partially utilized the unique electrical conductivity of graphene in nanocomposite systems. Herein, this paper reports a nonmixing method of direct creation of polymer/graphene nanocomposites from polymer blends via laser irradiation. Polycarbonate‐laser‐induced graphene (PC‐LIG) nanocomposite is produced from a PC/polyetherimide (PC/PEI) blend after exposure to commercially available laser scribing with a power of ≈6 W and a speed of ≈2 cm s⁻¹. Extremely high electrical conductivities are obtained for the PC‐LIG nanocomposites, ranging from 26 to 400 S m⁻¹, depending on the vol% of the starting PEI phase in the blend. To the authors' knowledge, these conductivity values are at least one order of magnitude higher than the values that are previously reported for conductive polymer/graphene nanocomposites prepared via mixing strategies. The comprehensive microscopy and spectroscopy characterizations reveal a complete graphitization of the PEI phase with columnar microstructure embedded in the PC phase.     

Reactive Hydrogel Networks for the Fabrication of Metal–Polymer Nanocomposites

In this study, highly stable gold and silver nanoparticles evenly distributed within a crosslinked poly(acrylamide)/poly(N‐(hydroxymethyl)acrylamide) (PAAm‐PHMAAm) network have been fabricated without addition of a reducing agent. Remarkably, the same chemical hydrogel composition has been involved in the successful fabrication of spherical gold and silver nanoparticles within the hydrogel template. The hydrogel network acts simultaneously as an efficient reducing agent and stabilizer. The PAAm–PHMAAm hydrogel network binds metal ions and, following reduction of bound to crosslinked template metal ions, proceeds via oxidation of hydroxymethyl hydrogel fragments. A one‐electron mechanism is proposed for the formation of the silver and gold nanoparticles.