Dendrimer-templated Fe nanoparticles for the growth of single-wall carbon nanotubes by plasma-enhanced CVD

A fourth-generation (G4) poly(amidoamine) (PAMAM) dendrimer (G4-NH2) has been used as a template to deliver nearly monodispersed catalyst nanoparticles to SiO2/Si, Ti/Si, sapphire, and porous anodic alumina (PAA) substrates. Fe2O3 nanoparticles obtained after calcination of the immobilized Fe3+/G4-NH2 composite served as catalytic "seeds" for the growth of single-wall carbon nanotubes (SWNTs) by microwave plasma-enhanced CVD (PECVD). To surmount the difficulty associated with SWNT growth via PECVD, reaction conditions that promote the stabilization of Fe nanoparticles, resulting in enhanced SWNT selectivity and quality, have been identified. In particular, in situ annealing of Fe catalyst in an N2 atmosphere was found to improve SWNT selectivity and quality. H2 prereduction at 900 degrees C for 5 min was also found to enhance SWNT selectivity and quality for SiO2/Si supported catalyst, albeit of lower quality for sapphire supported catalyst. The application of positive dc bias voltage (+200 V) during SWNT growth was shown to be very effective in removing amorphous carbon impurities while enhancing graphitization, SWNT selectivity, and vertical alignment. The results of this study should promote the use of exposed Fe nanoparticles supported on different substrates for the growth of high-quality SWNTs by PECVD.     

SWNTs as catalyst and/or support in the catalytic decomposition of hydrocarbons

Various SWNT samples as either catalyst or catalytic support were used in the chemical vapor deposition (CVD) method for the growth of MWNTs. Catalysts were prepared by the impregnation of SWNT soot with different transition metals. Decomposition of acetylene was investigated at different temperatures (650–720 °C). The quality of both original SWNTs and the newly formed carbon nanostructures was assessed by TEM. A significant difference was found between selectivities of original (known as metallic impurities in SWNT soot) and the posteriorly deposited metallic particles. In the presence of active catalyst SWNT ropes tend to disappear, absorbed into carbon fibers or MWNTs.     

QM/MD simulation of SWNT nucleation on transition-metal carbide nanoparticles

The mechanism and kinetics of single-walled carbon nanotube (SWNT) nucleation from Fe- and Ni-carbide nanoparticle precursors have been investigated using quantum chemical molecular dynamics (QM/MD) methods. The dependence of the nucleation mechanism and its kinetics on environmental factors, including temperature and metal-carbide carbon concentration, has also been elucidated. It was observed that SWNT nucleation occurred via three distinct stages, viz. the precipitation of the carbon from the metal-carbide, the formation of a "surface/subsurface" carbide intermediate species, and finally the formation of a nascent sp(2)-hybidrized carbon structure supported by the metal catalyst. The SWNT cap nucleation mechanism itself was unaffected by carbon concentration and/or temperature. However, the kinetics of SWNT nucleation exhibited distinct dependences on these same factors. In particular, SWNT nucleation from Ni(x)C(y) nanoparticles proceeded more favorably compared to nucleation from Fe(x)C(y) nanoparticles. Although SWNT nucleation from Fe(x)C(y) and Ni(x)C(y) nanoparticle precursors occurred via an identical route, the ultimate outcomes of these processes also differed substantially. Explicitly, the Ni(x)-supported sp(2)-hybridized carbon structures tended to encapsulate the catalyst particle itself, whereas the Fe(x)-supported structures tended to form isolated SWNT cap structures on the catalyst surface. These differences in SWNT nucleation kinetics were attributed directly to the relative strengths of the metal-carbon interaction, which also dictates the precipitation of carbon from the nanoparticle bulk and the longevity of the resultant surface/subsurface carbide species. The stability of the surface/subsurface carbide was also influenced by the phase of the nanoparticle itself. The observations agree well with experimentally available data for SWNT growth on iron and nickel catalyst particles.     

Growth of Single-Walled Carbon Nanotubes with Controlled Structure: Floating Carbide Solid Catalysts

Single-walled carbon nanotube (SWNT) horizontal arrays with specific chirality can be enriched using solid carbide catalysts on substrates. However, scale-up production by continuous loading of the solid catalysts onto the substrates is challenging. Described here is the preparation of a floating carbide solid catalyst (FSC) for the controlled growth of SWNTs. The FSC, titanium carbide (TiC) nanoparticle, was directly obtained in the carrier gas phase by decomposition and carbonization of the titanocene dichloride precursor at high temperature. By using the TiC nanoparticle FSC, both SWNT horizontal arrays and randomly distributed networks can be obtained. The chirality of the as-grown SWNTs were thermodynamically controlled to have fourfold symmetry. Further optimization of growth condition resulted in an abundance of (16,8) tubes with about a 74 % content. This FSC chemical vapor deposition (FSCCVD) method has potential for realizing mass growth of SWNTs with controlled structures.     

Growth of Single‐Walled Carbon Nanotubes with Controlled Structure: Floating Carbide Solid Catalysts

Single‐walled carbon nanotube (SWNT) horizontal arrays with specific chirality can be enriched using solid carbide catalysts on substrates. However, scale‐up production by continuous loading of the solid catalysts onto the substrates is challenging. Described here is the preparation of a floating carbide solid catalyst (FSC) for the controlled growth of SWNTs. The FSC, titanium carbide (TiC) nanoparticle, was directly obtained in the carrier gas phase by decomposition and carbonization of the titanocene dichloride precursor at high temperature. By using the TiC nanoparticle FSC, both SWNT horizontal arrays and randomly distributed networks can be obtained. The chirality of the as‐grown SWNTs were thermodynamically controlled to have fourfold symmetry. Further optimization of growth condition resulted in an abundance of (16,8) tubes with about a 74 % content. This FSC chemical vapor deposition (FSCCVD) method has potential for realizing mass growth of SWNTs with controlled structures.     

Experimental Gibbs free energy considerations in the nucleation and growth of single-walled carbon nanotubes

Gas feed composition and reaction temperature were varied to identify the thermodynamic threshold conditions for the nucleation and growth of SWNT from methane on supported Fe/Mo catalyst. These reaction conditions closely approximate the pseudoequilibrium conditions that lead to the nucleation and growth of SWNT. These measurements also serve to determine an upper limit of the Gibbs free energy of formation for SWNT. The Gibbs free energy of formation relative to graphite is in good agreement with literature values predicted from simulations for SWNT nuclei containing approximately 80 atoms, while considerably larger than that predicted for bulk (5,5) SWNT. Our estimate over the range 700 to 1000 degrees C of 16.1 to 13.9 kJ mol(-1) falls between the results of these simulations and literature values for diamond.     

Selective matching of catalyst element and carbon source in single-walled carbon nanotube synthesis on silicon substrates

We have studied the compatibility of various catalysts for ethylene and ethanol chemical vapor deposition (CVD) syntheses of single-walled carbon nanotubes (SWNTs) on Si substrates. A strong selectivity between the catalyst elemental species and carbon source was found; SWNT yield for Fe (Co) catalysts was much higher for ethylene (ethanol) CVD than for ethanol (ethylene) CVD. This strong and completely opposite selectivity implies significantly different SWNT growth mechanisms for ethanol and ethylene CVD on Si substrates.     

Role of subsurface diffusion and Ostwald ripening in catalyst formation for single-walled carbon nanotube forest growth

Here we show that essentially any Fe compounds spanning Fe salts, nanoparticles, and buckyferrocene could serve as catalysts for single-walled carbon nanotube (SWNT) forest growth when supported on AlO(x) and annealed in hydrogen. This observation was explained by subsurface diffusion of Fe atoms into the AlO(x) support induced by hydrogen annealing where most of the deposited Fe left the surface and the remaining Fe atoms reconfigured into small nanoparticles suitable for SWNT growth. Interestingly, the average diameters of the SWNTs grown from all iron compounds studied were nearly identical (2.8-3.1 nm). We interpret that the offsetting effects of Ostwald ripening and subsurface diffusion resulted in the ability to grow SWNT forests with similar average diameters regardless of the initial Fe catalyst.     

Single-wall carbon nanotubes and peapods investigated by EPR

Single-wall carbon nanotubes (SWNT) prepared by the "super growth" method developed recently exhibit electron paramagnetic resonance (EPR) signals, which can be attributed to itinerant spins. EPR results indicate very low defect and catalyst concentrations in this superior material. Under these conditions EPR can be used to study details of charge transport properties over a wide temperature range, although the material is still very "heterogeneous" with respect to tube diameter and chirality. Non-resonant microwave absorption in the temperature range below 20 K is indicative for the opening of a small gap at the Fermi energy for tubes of metallic character, which is indicative for a transition into a superconducting state. Using SWNT filled partially with an endohedral spin probe like N@C(60), such "peapods" can be investigated "from the inside". Continuous-wave (cw) and pulsed EPR was used to investigate localization dynamics within the tubes or to check for interaction with itinerant electrons. Using SWNT grown by different methods, the dominant influence of tube diameter on fullerene dynamics was revealed by temperature dependent pulsed EPR experiments. These differences can be correlated with the interactions between the endohedral observer spin and spins on the SWNT.     

Identification of the structures of superlong oriented single-walled carbon nanotube arrays by electrodeposition of metal and Raman spectroscopy

In this Communication, we have demonstrated a facile and effective approach to identify the structure of the superlong well-aligned single-walled carbon nanotubes (SWNTs) by the combination of electrodeposition of metal (Ag) with Raman spectroscopy. The suitable density and the visibility of the Ag-deposited long oriented nanotubes make it possible to acquire Raman spectra from isolated individual nanotubes very easily. The results reveal that the well-oriented SWNT arrays on SiO2/Si wafer fabricated by EtOH chemical vapor deposition using Fe/Mo nanoparticles as catalyst exhibit a low percentage of metallic SWNTs (5%). Among other SWNTs about 62.3% are semiconducting SWNTs, and a small amount of nanotubes are quasimetallic. About 32% are a so-called quasi-insulator, which is caused inevitably by the defects during growth. Furthermore, the structural uniformity of the long SWNTs can be also evaluated by the deposition of Ag along the length and Raman spectroscopy. This method also provides an approach to deposit other metals on long SWNTs, which could have various potential applications such as for use as sensors, etc. More importantly, this facile method can be applied to long SWNT arrays fabricated from other different catalytic systems so that the relationship between the growth conditions and the structures of SWNTs are expected to be ruled out.     

Molecular dynamics study of the catalyst particle size dependence on carbon nanotube growth

The molecular dynamics method, based on an empirical potential energy surface, was used to study the effect of catalyst particle size on the growth mechanism and structure of single-walled carbon nanotubes (SWNTs). The temperature for nanotube nucleation (800-1100 K), which occurs on the surface of the cluster, is similar to that used in catalyst chemical vapor deposition experiments, and the growth mechanism, which is described within the vapor-liquid-solid model, is the same for all cluster sizes studied here (iron clusters containing between 10 and 200 atoms were simulated). Large catalyst particles, which contain at least 20 iron atoms, nucleate SWNTs that have a far better tubular structure than SWNTs nucleated from smaller clusters. In addition, the SWNTs that grow from the larger clusters have diameters that are similar to the cluster diameter, whereas the smaller clusters, which have diameters less than 0.5 nm, nucleate nanotubes that are approximately 0.6-0.7 nm in diameter. This is in agreement with the experimental observations that SWNT diameters are similar to the catalyst particle diameter, and that the narrowest free-standing SWNT is 0.6-0.7 nm.     

Thermal annealing of SiC nanoparticles induces SWNT nucleation: evidence for a catalyst-independent VSS mechanism

Density-functional tight-binding molecular dynamics (DFTB/MD) methods were employed to demonstrate single-walled carbon nanotube (SWNT) nucleation resulting from thermal annealing of SiC nanoparticles. SWNT nucleation in this case is preceded by a change of the SiC structure from a crystalline one, to one in which silicon and carbon are segregated. This structural transformation ultimately resulted in the formation of extended polyyne chains on the SiC nanoparticle surface. These polyyne chains subsequently coalesced, forming an extended sp(2)-hybridized carbon cap on the SiC nanoparticle. The kinetics of this process were enhanced significantly at higher temperatures (2500 K), compared to lower temperatures (1200 K) and so directly correlated to the surface premelting behavior of the nanoparticle structure. Analysis of the SiC nanoparticle Lindemann index between 1000 and 3000 K indicated that SWNT nucleation at temperatures below 2600 K occurred in the solid, or quasi-solid, phase. Thus, the traditional vapor-liquid-solid mechanism of SWNT growth does not apply in the case of SiC nanoparticles. Instead, we propose that this example of SWNT nucleation constitutes evidence of a vapor-solid-solid process. This conclusion complements our recent observations regarding SWNT nucleation on SiO(2) nanoparticles (A. J. Page, K. R. S. Chandrakumar, S. Irle and K. Morokuma, J. Am. Chem. Soc., 2011, 133, 621-628). In addition, similarities between the atomistic SWNT nucleation mechanisms on SiC and SiO(2) catalysts provide the first evidence of a catalyst-independent SWNT nucleation mechanism with respect to 'non-traditional' SWNT catalyst species.     

Chemical Adsorption onto an ITO Substrate of Single‐Wall Carbon Nanotube Functionalized by Carboxylic Groups as an Efficient Support for Electrocatalyst

A single‐wall carbon nanotube functionalized by carboxylic groups (SWNT‐CA) was found to be adsorbed on an indium tin oxide (ITO) electrode by chemical interaction between carboxylic groups and the ITO surface. The adsorption experiments indicated that the narrow pH conditions (around pH 3.0) exist for its adsorption which is restricted by preparation of stable fluid dispersion (favorable at higher pH) and by the chemical interaction (favorable at lower pH). Atomic force microscopic (AFM) measurements suggest that fragmented SWNT‐CA are adsorbed, primarily lying on the surface. Electrochemical impedance analysis indicated that an electrochemical double layer capacitance of the SWNT‐CA/ITO electrode is considerably higher than that for the ITO electrode, suggesting that the interfacial area between the electrode surface and the electrolyte solution is enlarged by the SWNT‐CA layer. Pt particles were deposited as a catalyst on the bare ITO and SWNT‐CA‐coated ITO (SWNT‐CA/ITO) electrodes to give respective Pt‐modified electrodes (denoted as a Pt/ITO electrode and a Pt/SWNT‐CA/ITO electrode, respectively). The cathodic current for the Pt/SWNT‐CA/ITO electrode was 1.7 times higher than that for the Pt/ITO electrode at 0.0 V, showing that the Pt/SWNT‐CA/ITO electrode works more efficiently for O₂ reduction at 0.0 V due to the SWNT‐CA layer. The enhancement by the SWNT‐CA layer is also effective for electrocatalytic proton reduction. It could be ascribable to the enlarged interfacial area between the electrode surface and the electrolyte solution.     

A low-cost Raman spectrometer design used to study Raman scattering from a single-walled carbon nanotube

The paper discusses the design of a low cost Raman spectrometer. Single-walled nanotubes (SWNT) have been studied to demonstrate the reach of such a system. We observe both the radial-breathing mode (RBM) and the tangential mode from the SWNT. The tube diameters of the SWNT used in these experiments have been determined using RBM to be predominantly 1.4 and 1.6 nm. These are consistent with the TEM images taken of the same sample. The new method of producing SWNT using Ni-Y catalyst in electric-arc discharge method produces nanotubes with very small dispersion in diameter and high yields. The chirality of the SWNT can be deduced from their radial breathing modes, and it suggests that they are metallic in nature. Dedicated to Professor C N R Rao on his 70th birthday     

Single wall carbon nanotube amplification: en route to a type-specific growth mechanism

With the desire to mass produce any specific n,m type of single wall carbon nanotube (SWNT) from a small sample of the same material, we disclose here the preliminary work directed toward that goal. The ultimate protocol would involve taking a single n,m-type nanotube sample, cutting the nanotubes in that sample into many short nanotubes, using each of those short nanotubes as a template for growing much longer nanotubes of the same type, and then repeating the process. The result would be an amplification of the original tube type: a parent SWNT serving as the prolific progenitor of future identical SWNT types. As a proof-of-concept, we use here a short SWNT seed as a template for vapor liquid solid (VLS) amplification growth of an individual long SWNT. The original short SWNT seed was a polymer-wrapped SWNT, end-carboxylated, and further tethered with Fe salts at its ends. The Fe salts were to act as the growth catalysts upon subsequent reductive activation. Deposition of the short SWNT-Fe tipped species upon an oxide surface was followed by heating in air to consume the polymer wrappers, then reducing the Fe salts to Fe(0) under a H2-rich atmosphere. During this heating, the Fe(0) can etch back into the short SWNT so that the short SWNT acts as a template for new growth to a long SWNT that occurs upon introduction of C2H4 as a carbon source. Analysis indicated that the templated VLS-grown long SWNT had the same diameter and surface orientation as the original short SWNT seed, although amplifying the original n,m type remains to be proven. This study could pave the way for an amplified growth process of SWNTs en route to any n,m tube type synthesis from a starting sample of pure nanotubes.     

Thermal physics in carbon nanotube growth kinetics

The growth of single wall carbon nanotubes (SWNTs) mediated by metal nanoparticles is considered within (i) the surface diffusion growth kinetics model coupled with (ii) a thermal model taking into account heat release of carbon adsorption-desorption on nanotube surface and carbon incorporation into the nanotube wall and (iii) carbon nanotube-inert gas collisional heat exchange. Numerical simulations performed together with analytical estimates reveal various temperature regimes occurring during SWNT growth. During the initial stage, which is characterized by SWNT lengths that are shorter than the surface diffusion length of carbon atoms adsorbed on the SWNT wall, the SWNT temperature remains constant and is significantly higher than that of the ambient gas. After this stage the SWNT temperature decreases towards that of gas and becomes nonuniformly distributed over the length of the SWNT. The rate of SWNT cooling depends on the SWNT-gas collisional energy transfer that, from molecular dynamics simulations, is seen to be efficient only in the SWNT radial direction. The decreasing SWNT temperature may lead to solidification of the catalytic metal nanoparticle terminating SWNT growth or triggering nucleation of a new carbon layer and growth of multiwall carbon nanotubes.     

高温煅烧Mo改性的Fe／MgO催化剂用于制备管径分布均一的单壁碳纳米管

研究了在以甲烷化学气相沉积法制备单壁碳纳米管的过程中高温煅烧预处理(900℃煅烧10h)对Mo改性Fe/MgO催化剂的作用.发现这种预处理有利于Fe在催化剂中的稳定和分散,从而制备出管径均一的单壁碳纳米管.采用能谱元素分析、高分辨透射电镜、X射线衍射、比表面积测量、拉曼光谱和热重分析对样品进行了表征.结果表明,在碳纳米管生长的过程中,铁元素在催化剂表面富集,单壁碳纳米管生长于富集铁的纳米颗粒上,并存在碳管直径与铁颗粒尺寸的依赖关系.Mo存在时可煅烧形成FeMoO4复合氧化物,后者比MgFe2O4相更加稳定.Mo/Fe比例对提高单壁碳纳米管的生长密度、纯度与管径均一性等均有明显影响.上述研究对进一步精确控制制备单壁碳纳米管有重要意义.     

Catalytic polymerization and facile grafting of poly(furfuryl alcohol) to single-wall carbon nanotube: preparation of nanocomposite carbon

A nanocomposite carbon was prepared by grafting a carbonizable polymer, poly(furfuryl alcohol) (PFA), to a single-wall carbon nanotube (SWNT). The SWNT was first functionalized with arylsulfonic acid groups on the sidewall via a method using a diazonium reagent. Both Raman and FTIR spectroscopies were used to identify the functional groups on the nanotube surface. HRTEM imaging shows that the SWNT bundles are exfoliated after functionalization. Once this state of the SWNTs was accomplished, the PFA-functionalized SWNT (PFA-SWNT) was prepared by in situ polymerization of furfuryl alcohol (FA). The sulfonic acid groups on the surface of the SWNT acted as a catalyst for FA polymerization, and the resulting PFA then grafted to the SWNTs. The surfaces of the SWNTs converted from hydrophilic to hydrophobic when they were wrapped with PFA. The formation of the polymer and the attraction between it and the sulfonic acid groups were confirmed by IR spectra. A nanocomposite carbon was generated by heating the PFA-SWNT in argon at 600 degrees C, a process during which the PFA was transformed to nanoporous carbon (NPC) and the sulfonic acid groups were cleaved from the SWNT. Based upon the Raman spectra and HRTEM images of the composite, it is concluded that SWNTs survive this process and a continuous phase is formed between the NPC and the SWNT.     

Raman and IR spectroscopy of chemically processed single-walled carbon nanotubes

IR and Raman spectroscopy has been used to study the evolution of the vibrational spectrum of bundled single-walled carbon nanotubes (SWNTs) during the purification process needed to remove metal catalyst and amorphous carbon present in arc-derived SWNT soot. We have carried out a systematic study to define the different outcomes stemming from the purification protocol (e.g., DO, DO/HCl, DO/HNO(3), H(2)O(2), H(2)O(2)/HCl), where dry oxidation (DO) or refluxing in H(2)O(2) was used in a first purification step to remove amorphous carbon. The second step involves acid reflux (HCl or HNO(3)) to remove the residual growth catalyst (Ni-Y). During strong chemical processing, it appears possible to create additional defects where carbon atoms are eliminated, the ring structure is now open, localized C=C bonds are created, and O-containing groups can be added to this defect to stabilize the structure. Evolution of SWNT skeletal disorder obtained via chemical processing was studied by Raman scattering. Higher intensity ratios of R- and G-band (I(R)/I(G)) are more typically found in SWNT materials with low D-band intensity and narrow G-band components. Using IR transmission through thin films of nanotubes, we can resolve the structure due to functional groups that were present in the starting material or added through chemical processing. After high-temperature vacuum annealing of the purified material at 1100 degrees C, IR spectroscopy shows that most of the added functional groups can be removed and that the structure that remains is assigned to the one- and two-phonon modes of SWNTs.     

Changing chirality during single-walled carbon nanotube growth: a reactive molecular dynamics/Monte Carlo study

The growth mechanism and chirality formation of a single-walled carbon nanotube (SWNT) on a surface-bound nickel nanocluster are investigated by hybrid reactive molecular dynamics/force-biased Monte Carlo simulations. The validity of the interatomic potential used, the so-called ReaxFF potential, for simulating catalytic SWNT growth is demonstrated. The SWNT growth process was found to be in agreement with previous studies and observed to proceed through a number of distinct steps, viz., the dissolution of carbon in the metallic particle, the surface segregation of carbon with the formation of aggregated carbon clusters on the surface, the formation of graphitic islands that grow into SWNT caps, and finally continued growth of the SWNT. Moreover, it is clearly illustrated in the present study that during the growth process, the carbon network is continuously restructured by a metal-mediated process, thereby healing many topological defects. It is also found that a cap can nucleate and disappear again, which was not observed in previous simulations. Encapsulation of the nanoparticle is observed to be prevented by the carbon network migrating as a whole over the cluster surface. Finally, for the first time, the chirality of the growing SWNT cap is observed to change from (11,0) over (9,3) to (7,7). It is demonstrated that this change in chirality is due to the metal-mediated restructuring process.