Modeling Cassie–Baxter State on Superhydrophobic Surfaces

The goal of this work is to study the Cassie–Baxter state on the microstructure hydrophobic surfaces. The dependence of the energy barrier on the drop size, contact angle, the gap between the pillars, and pillar width is investigated. We consider the drop in three dimensions using a numerical approach to minimize the free energy of the drop in any situations. Numerical results are obtained for the wetting of a hydrophobic surface textured with a square lattice of pillars. According to the results, we found that the curvature increases allowing the liquid to touch the surface below the posts as the drop loses volume or decreased the contact angle with fixed drop volume. In the situations we considered, the pillar diagonal length is very critical and sensitive to the details of the surface patterning when the drop volume is larger.     

Slip-stick wetting and large contact angle hysteresis on wrinkled surfaces

Wetting on a corrugated surface that is formed via wrinkling of a hard skin layer formed by UV oxidation (UVO) of a poly(dimethylsiloxane) (PDMS) slab is studied using advancing and receding water contact angle measurements. The amplitude of the wrinkled pattern can be tuned through the pre-strain of the PDMS prior to surface oxidation. These valleys and peaks in the surface topography lead to anisotropic wetting by water droplets. As the droplet advances, the fluid is free to move along the direction parallel to the wrinkles, but the droplet moving orthogonal to the wrinkles encounters energy barriers due to the topography and slip-stick behavior is observed. As the wrinkle amplitude increases, anisotropy in the sessile droplet increases between parallel and perpendicular directions. For the drops receding perpendicular to the wrinkles formed at high strains, the contact angle tends to decrease steadily towards zero as the drop volume decreases, which can result in apparent hysteresis in the contact angle of over 100°. The wrinkled surfaces can exhibit high sessile and advancing contact angles (>115°), but the receding angle in these cases is generally vanishing as the drop is removed. This effect results in micrometer sized drops remaining in the grooves for these highly wrinkled surfaces, while the flat analogous UVO-treated PDMS shows complete removal of all macroscopic water drops under similar conditions. These wetting characteristics should be considered if these wrinkled surfaces are to be utilized in or as microfluidic devices.     

Wetting on the microscale: shape of a liquid drop on a microstructured surface at different length scales

Describing wetting of a liquid on a rough or structured surface is a challenge because of the wide range of involved length scales. Nano- and micrometer-sized textures cause pinning of the contact line, reflected in a hysteresis of the contact angle. To investigate contact angles at different length scales, we imaged water drops on arrays of 5 μm high poly(dimethylsiloxane) micropillars. The drops were imaged by laser scanning confocal microscopy (LSCM), which allowed us to quantitatively analyze the local and large-scale drop profile simultaneously. Deviations of the shape of drops from a sphere decay at two different length scales. Close to the pillars, the amplitude of deviations decays exponentially within 1-2 μm. The drop profile approached a sphere at a length scale 1 order of magnitude larger than the pillars' height. The height and position dependence of the contact angles can be understood from the interplay of pinning of the contact line, the principal curvatures set by the topography of the substrate, and the minimization of the air-water interfaces.     

Wetting and evaporation of binary mixture drops

Experimental results on the wetting behavior of water, methanol, and binary mixture sessile drops on a smooth, polymer-coated substrate are reported. The wetting behavior of evaporating water/methanol drops was also studied in a water-saturated environment. Drop parameters (contact angle, shape, and volume) were monitored in time. The effects of the initial relative concentrations on subsequent evaporation and wetting dynamics were investigated. Physical mechanisms responsible for the various types of wetting behavior during different stages are proposed and discussed. Competition between evaporation and hydrodynamic flow are evoked. Using an environment saturated with water vapor allowed further exploration of the controlling mechanisms and underlying processes. Wetting stages attributed to differential evaporation of methanol were identified. Methanol, the more volatile component, evaporates predominantly in the initial stage. The data, however, suggest that a small proportion of methanol remained in the drop after the first stage of evaporation. This residual methanol within the drop seems to influence subsequent wetting behavior strongly.     

Contact line dynamics in drop coalescence and spreading

The dynamics of coalescence of two water sessile drops is investigated and compared with the spreading dynamics of a single drop in partially wetting regime. The composite drop formed due to coalescence relaxes exponentially toward equilibrium with a typical relaxation time that decreases with contact angle. The relaxation time can reach a few tenths of seconds and depends also on the drop size, initial conditions, and surface properties (contact angle, roughness). The relaxation dynamics is larger by 5 to 6 orders of magnitude than the bulk hydrodynamics predicts, due to the high dissipation in the contact line vicinity. The coalescence is initiated at a contact of the drops growing in a condensation chamber or by depositing a small drop at the top of neighboring drops with a syringe, a method also used for the studies of the spreading. The dynamics is systematically faster by an order of magnitude when comparing the syringe deposition with condensation. We explain this faster dynamics by the influence of the unavoidable drop oscillations observed with fast camera filming. Right after the syringe deposition, the drop is vigorously excited by deformation modes, favoring the contact line motion. This excitation is also observed in spreading experiments while it is absent during the condensation-induced coalescence.     

Liquid Drops on an Inclined Plane: The Relation between Contact Angles, Drop Shape, and Retentive Force

Contact angle hysteresis, drop shape, and drop retention were studied with a tiltable plane. Contact liquids were water and ethylene glycol. Four polymers and silicon wafers were used as substrates. When the plane was inclined, the shape of drops distorted, exhibiting advancing and receding contact angles. Drops remained stationary until a critical angle of tilt was exceeded, and then they began to move. The difference in the advancing and receding contact angles, or contact angle hysteresis, ranged from 9° to 66°, depending on the liquid and the substrate. Roughness did not seem to influence the hysteresis as much as the chemical nature of the surfaces. Elongation and back-to-front asymmetry were greater on surfaces with high hysteresis. We found a linear correlation between the aspect ratio of drops and their contact angle hysteresis. Also, the retentive force increased with elongation of the drops.     

Spreading, evaporation, and contact line dynamics of surfactant-laden microdrops

An optical technique based on the reflectivity measurements of a thin film was used to experimentally study the spreading, evaporation, contact line motion, and thin film characteristics of drops consisting of a water-surfactant (polyalkyleneoxide-modified heptamethyltrisiloxane, called superspreader) solution on a fused silica surface. On the basis of the experimental observations, we concluded that the surfactant adsorbs primarily at the solid-liquid and liquid-vapor interfaces near the contact line region. At equilibrium, the completely wetting corner meniscus was associated with a flat adsorbed film having a thickness of approximately 31 nm. The calculated Hamaker constant, A = -4.47 x 10(-)(20) J, shows that this thin film was stable under equilibrium conditions. During a subsequent evaporation/condensation phase-change process, the thin film of the surfactant solution was unstable, and it broke into microdrops having a finite contact angle. The thickness of the adsorbed film associated with the drops was lower than that of the equilibrium meniscus. The drop profiles were experimentally measured and analyzed during the phase-change process as the contact line advanced and receded. The apparent contact angle, the maximum concave curvature near the contact line region, and the convex curvature of the drop increased as the drop grew during condensation, whereas these quantities decreased during evaporation. The position of the maximum concave curvature of the drop moved toward the center of the drop during condensation, whereas it moved away from the center during evaporation. The contact line velocity was correlated to the observed experimental results and was compared with the results of the drops of a pure alcohol. The experimentally obtained thickness profiles, contact angle profiles, and curvature profiles of the drops explain how the surfactant adsorption affects the contact line motion. We found that there was an abrupt change in the velocity of the contact line when the adsorbed film of the surfactant solution was just hydrated or desiccated during the phase-change processes. This result shows the effect of vesicles and aggregates of the surfactant on the shape evolution of the drops. For these surfactant-laden water drops, we found that the apparent contact angle increased during condensation and decreased during evaporation. However, for the drop of a pure liquid (n-butanol and 2-propanol) the apparent contact angle remained constant at a constant velocity during condensation and evaporation. The contact line was pinned during the evaporation and spreading of the surfactant-laden water drops, but it was not pinned for a drop of a pure alcohol (self-similar shape evolution).     

Assembly of colloidal particles by evaporation on surfaces with patterned hydrophobicity

Drops containing suspended particles are placed on surfaces of patterned wettability created using soft lithography; the drop diameter is large compared to the dimensions of the patterns on the substrate. As the three-phase contact line of the drop recedes, spontaneous dewetting of the hydrophobic domains and flow into the hydrophilic domains create discrete fluid elements with peripheries that can mimic the underlying surface topography. Suspended particles are carried with the fluid into the wetted regions and deposit there as the discrete fluid domains evaporate. If particle volume fractions are sufficiently high, the entire wetted domain can be covered with colloidal crystals. At lower volume fractions, flow within the evaporating fluid element can direct the deposition of colloidal particles at the peripheries of the domains. High-resolution arrays of particles were obtained with a variety of features depending upon the relative size of the wetting regions to the particles. When the wetting region is larger than the particles, three-dimensional and two-dimensional arrays of ordered particles mimicking the shape of the wetting pattern form, depending on the particle volume fraction. For lower volume fractions, one-dimensional (1-D) arrays along the wet/non-wet boundaries form. When the particle size is similar to the height of fluid on the wetted domain, zero-dimensional distributions of single particles centered in the wet regions can form for wetted squares or 1-D distributions (stripes) form along the axis of striped domains. Finally, when the wetting region is smaller than the particle size, the particles do not deposit within the features but are drawn backward with the receding drop. These results indicate that evaporation on surfaces of patterned wetting provides a highly parallelizable means of tailoring the geometry of particle distributions to create patterned media.     

Critical Eotvos numbers for buoyancy-induced oil drop detachment based on shape analysis

Critical values of the Eotvos number, which is half the Bond number, above which buoyancy induced drop detachment occurs, are estimated based on force balance equations available in the literature [Colloids Surf. A: Physicochem. Eng. Aspects 178 (2001) 249]. Since there are two significantly different expressions of the capillary retention force responsible for holding oil drops on a solid substrate in an aqueous phase, the critical dimensionless number is estimated with these two distinct equations. The differential equation defining the drop shape, with the constraints of the drop volume and the 'pinned' or 'receding' contact line, is numerically solved. The equilibrium drop shapes predicted are shown to match the experimentally observed variations in drop shape. From the numerical solution, it is observed that for interfacial tension (IFT) values lower than a certain limit for a given drop size, no numerically estimated drop shape can fulfil the drop volume constraint. Similarly, for the dimensionless number above a critical value, no shape can meet all the constraints. These critical Eotvos numbers are estimated, based on the above numerical approach, for initial contact angles measured in oil varying from 20 degrees to 90 degrees. It is found that the critical Eotvos numbers estimated from the numerical shape analysis are between the critical values estimated from the two force-balance equations. Near 90 degrees, the critical values estimated from the drop shape analysis matches the values from one of the force balance estimates, but merges with the critical values of the dimensionless number, estimated from the other force balance model near 10 degrees. From this analysis, it appears that a combination of the two equations for the capillary retention force is required, with one dominating when the contact angles are high, while the other applies for low values of the contact angle.     

Limiting conditions for applying the spherical section assumption in contact angle estimation

The shape of liquid drops on solid surfaces deviates from the spherical as tension decreases and gravity effects start affecting the drop shape. This paper attempts to define this deviation and estimates the dimensionless Eotvos number limits above which the deviation becomes "significant." The use of these limiting values can facilitate estimation of contact angle in the following manner. It is well known that the equilibrium contact angle made by a liquid drop on a solid surface can be estimated from measurements of two drop parameters. These parameters can be any two chosen from the drop volume, height, and wetted radius. In case the effect of gravity on the drop shape is negligible, simple algebraic relations derived from the spherical section assumption exist, from which the contact angle can be estimated. In systems where the "spherical section" assumption is invalid, the Laplace equation for the drop shape has been solved numerically with any two of the above parameters as the constraints, to obtain the contact angle. In this paper, Eotvos numbers at which the deviation of the drop profile from the spherical is significant enough to result in contact angle deviation of 1 degrees are estimated. The limiting values of Eotvos number, expressed as a function of the original contact angle made by the spherical profile, are obtained by solving the Laplace equation for the drop shape with the drop volume and wetted radius constraints for decreasing values of Interfacial tension. These limiting values are also estimated for different drop sizes and for cases where the drop phase is heavier (sessile) and lighter (buoyant) than the surrounding fluid. The independence of the Eotvos number estimates from the sign of the density difference as well as the drop size is shown. These Eotvos number limits can be used to check if the spherical section assumption, with the resulting simple algebraic relations, can be used for contact angle estimation and other shape-related analysis for a system.     

Drop shape visualization and contact angle measurement on curved surfaces

The shape and contact angles of drops on curved surfaces is experimentally investigated. Image processing, spline fitting and numerical integration are used to extract the drop contour in a number of cross-sections. The three-dimensional surfaces which describe the surface-air and drop-air interfaces can be visualized and a simple procedure to determine the equilibrium contact angle starting from measurements on curved surfaces is proposed. Contact angles on flat surfaces serve as a reference term and a procedure to measure them is proposed. Such procedure is not as accurate as the axisymmetric drop shape analysis algorithms, but it has the advantage of requiring only a side view of the drop-surface couple and no further information. It can therefore be used also for fluids with unknown surface tension and there is no need to measure the drop volume. Examples of application of the proposed techniques for distilled water drops on gemstones confirm that they can be useful for drop shape analysis and contact angle measurement on three-dimensional sculptured surfaces.     

Liquid drops on vertical and inclined surfaces; II. A method for approximating drop shapes

In this article, a new method is proposed to approximate the shapes of liquid drops on vertical and inclined surfaces. Based on observations from Part I, the profile of a drop at a given azimuthal angle is approximated by two circles sharing a common tangent at the maximum height. The drop volume is obtained by integrating all profiles over the circumference of the base. The volume is thus described as a function of the contact angles and the three-phase contact line. The new method accurately predicts the volumes of drops tested in Part I and independent measurements from the literature. Simplifying the drop shape to a spherical cap can lead to a 75% error in drop-volume prediction. The proposed method is used to study the effect of drop parameters on volume prediction. The two-circle geometry can also be used to measure contact angles from profile images.     

Implementation and examination of a new drop shape analysis algorithm to measure contact angle and surface tension from the diameters of two sessile drops

The performance of a new algorithm developed to measure contact angle and surface tension of sessile drops is examined. To calculate the contact angle and surface tension, the new algorithm (ADSA-TD) requires the radius (contact or equatorial) and volume of two sessile drops of different sizes that are placed on the same surface. Initially, the algorithm was tested using synthetic drops (synthetic or theoretical drops are produced by numerical integration of the Laplace equation). The radii and volumes of synthetic drops were used as ADSA-TD inputs. The calculated contact angle (θ) and surface tension (γ) by ADSA-TD matched perfectly the assumed values of θ and γ used to produce the synthetic drops, confirming theoretically the validity of the new algorithm. In the next step, the sensitivity of the algorithm to input errors was examined. It was shown experimentally that both calculated contact angle and surface tension are affected by the errors in volume and radius. Besides the error in input values, it was shown that the size difference between the paired drops and the differences in their contact angles would affect the output of ADSA-TD. As it turns out, the calculated surface tension is so sensitive to the above factors that ADSA-TD does not appear to be promising as a surface tension measurement technique. However, ADSA-TD produced acceptable contact angle values as compared to measurements made by other proven techniques such as axisymmetric drop shape analysis-profile. Thus, ADSA-TD may be of interest as a contact angle measurement technique which does not require the liquid surface tension as input.     

Profiles of liquid drops at the bottom of cylindrical fibers standing on flat substrates

Based on Carroll's derivation that describes a symmetric liquid drop sitting on an infinite cylindrical fiber and the shape of the drop, we have extended the derivation to describe a drop located at the bottom of cylindrical fibers standing on flat substrates. According to our derivation, the shape of the drop forms a bell as predicted by Carroll but is cut off by the flat substrate. This theoretical prediction was verified experimentally using water, ethylene glycol, and Kaydol drops on glass, nylon and polypropylene cylindrical fibers, and on polytetrafluoroethylene (PTFE) and polyester (PET) flat substrates. We found that only four parameters are required to obtain agreement between the theoretical shape and the observed shape: the drop volume, the fiber radius, the liquid-fiber contact angle, and liquid-flat substrate contact angle.     

The leading edge of evaporating droplets

New experiments on drops evaporating in normal atmosphere from smooth substrates in the situation of complete wetting are reported and compared with the available theoretical model. They are the continuation of previous work with alkane or water sessile drops, which is first briefly summarized. The model accounts very well for the dynamics of the drop radius, but the predictions are only qualitative for the contact angle, especially for small angles. Experiments with hanging drops allow us first to discard any influence of convection in the gas phase on the drops dynamics. Then the main part of the paper concerns new experiments with polydimethylsiloxane oligomers. These silicone oils are similar to alkanes as far as evaporation rate is concerned, but have lower surface tensions, and therefore smaller dynamic contact angles. The purity of the oils appears to be critical for the experiments, and requires a preliminary investigation. Then a systematic study of the drops dynamics is presented, as a basis for forthcoming theoretical work.     

A method for correcting the contact angle from the θ/2 method

The θ/2 method, a widely used technique on measuring the contact angle of a sessile drop, assumes that the drop profile is part of a sphere. However, the shape profile of a sessile drop is governed by the Young–Laplace equation and is different from a sphere, especially for drops with a large bound number (e.g. large volume or small surface tension). The spherical assumption, therefore, causes errors on evaluating the contact angles. The deviation of contact angle from the θ/2 method is evaluated from a theoretical calculation in this work. A simple means is given for correcting the measurement error. The corrected angle results from the drop volume, surface tension, liquid density and the contact angle from θ/2 method. An algorithm for finding the correct contact angle without knowing the density and surface tension is also given. At the end, two examples of pendant drops are given for the illustration.     

Spreading of non-Newtonian liquids over solid substrates

The spreading of drops of a non-Newtonian liquid (Ostwald-de Waele liquid) over horizontal solid substrates is theoretically investigated in the case of complete wetting and small dynamic contact angles. Both gravitational and capillary regimes of spreading are considered. The evolution equation deduced for the shape of the spreading drops has self-similar solutions, which allows obtaining spreading laws for both gravitational and capillary regimes of spreading. In the gravitational regime case of spreading the profile of the spreading drop is provided.     

Contact angles of liquid drops on super hydrophobic surfaces: understanding the role of flattening of drops by gravity

Measurement of contact angles on super hydrophobic surfaces by conventional methods can produce ambiguous results. Experimental difficulties in constructing tangent lines, gravitational distortion or erroneous assumptions regarding the extent of spreading can lead to underestimation of contact angles. Three models were used to estimate drop shape and perceived contact angles on completely nonwetting super hydrophobic surfaces. One of the models employed the classic numerical solutions from Bashforth and Adams. Additionally, two approximate models were derived as part of this work. All three showed significant distortion of microliter-sized drops and similar trends in perceived contact angles. Liquid drops of several microliters are traditionally used in sessile contact angle measurements. Drops of this size are expected to and indeed undergo significant flattening on super hydrophobic surfaces, even if the wetting interactions are minimal. The distortion is more pronounced if the liquid has a lesser surface tension or greater density. For surfaces that are completely nonwetting, underestimation of contact angles can be tens of degrees. Our modeling efforts suggest that accurate contact angle measurements on super hydrophobic surfaces would require very small sessile drops, on the order of hundreds of picoliters.     

Anisotropic wetting characteristics on submicrometer-scale periodic grooved surface

Submicrometer-scale periodic structures consisting of parallel grooves were prepared on azobenzene-containing multiarm star polymer films by laser interference. The wetting characteristics on the patterned surfaces were studied by contact angle measurements. Macroscopic distortion of water drops was found on such small-scale surface structures, and the contact angles measured from the direction parallel to the grooves were larger than those measured from the perpendicular direction. A thermodynamic model was developed to calculate the change in the surface free energy as a function of the instantaneous contact angle when the three-phase contact line (TPCL) moves along the two orthogonal directions. It was found that the fluctuations, i.e., energy barriers, on the energy versus contact angle curves are crucial to the analysis of wetting anisotropy and contact angle hysteresis. The calculated advancing and receding contact angles from the energy versus contact angle curves were in good agreement with those measured experimentally. Furthermore, with the groove depth increasing, both the degree of wetting anisotropy and the contact angle hysteresis perpendicular to the grooves increased as a result of the increase in the energy barrier. The theoretical critical value of the groove depth, above which the anisotropic wetting appears, was determined to be 16 nm for the grooved surface with a wavelength of 396 nm. On the other hand, the effect of the groove wavelength on the contact angle hysteresis perpendicular to the grooves was also interpreted on the basis of the thermodynamic model. That is, with the wavelength decreasing, the contact angle hysteresis increased due to the increase in the number of energy barriers. These results may provide theoretical evidence for the design and application of anisotropic wetting surface.     

Nanodrop on a nanorough solid surface: density functional theory considerations

The density distributions and contact angles of liquid nanodrops on nanorough solid surfaces are determined on the basis of a nonlocal density functional theory. Two kinds of roughness, chemical and physical, are examined. The former considers the substrate as a sequence of two kinds of semi-infinite vertical plates of equal thicknesses but of different natures with different strengths for the liquid-solid interactions. The physical roughness involves an ordered set of pillars on a flat homogeneous surface. Both hydrophobic and hydrophilic surfaces were considered. For the chemical roughness, the contact angle which the drop makes with the flat surface increases when the strength of the liquid-solid interaction for one kind of plates decreases with respect to the fixed value of the other kind of plates. Such a behavior is in agreement with the Cassie-Baxter expression derived from macroscopic considerations. For the physical roughness on a hydrophobic surface, the contact angle which a drop makes with the plane containing the tops of the pillars increases with increasing roughness. Such a behavior is consistent with the Wenzel formula developed for macroscopic drops. For hydrophilic surfaces, as the roughness increases the contact angle first increases, in contradiction with the Wenzel formula, which predicts for hydrophilic surfaces a decrease of the contact angle with increasing roughness. However, a further increase in roughness changes nonmonotonously the contact angle, and at some roughness, the drop disappears and only a liquid film is present on the surface. It was also found that the contact angle has a periodic dependence on the volume of the drop.