Microgel Capsules Tailored by Droplet‐Based Microfluidics

Microgel capsules are micrometer‐sized particles that consist of a cross‐linked, solvent‐swollen polymer network complexed with additives. These particles have various applications, such as drug delivery, catalysis, and analytics. To optimize the performance of microgel capsules, it is crucial to control their size, shape, and content of encapsulated additives with high precision. There are two classes of microgel‐capsule structures. One class comprises bulk microcapsules that consist of a polymer network spanning the entire particle and entrapping the additive within its meshes. The other class comprises core–shell structures; in this case, the microgel polymer network just forms the shell of the particles, whereas their interior is hollow and hosts the encapsulated payload. Both types of structures can be produced with exquisite control by droplet‐based microfluidic templating followed by subsequent droplet gelation. This article highlights some early and recent achievements in the use of this technique to tailor soft microgel capsules; it also discusses applications of these particles. A special focus is on the encapsulation of living cells, which are very sensitive and complex but also very useful additives for immobilization within microgel particles.     

Controlling Protein Crystal Nucleation by Droplet‐Based Microfluidics

Herein, we demonstrate the potential of droplet‐based microfluidics for controlling protein crystallization and generating single‐protein crystals. We estimated the critical droplet size for obtaining a single crystal within a microdroplet and investigated the crystallization of four model proteins to confirm the effect of protein molecular diffusion on crystallization. A single crystal was obtained in microdroplets smaller than the critical size by using droplet‐based microfluidics. In the case of thaumatin crystallization, a single thaumatin crystal was obtained in a 200 μm droplet even with high supersaturation. In the case of ferritin crystallization, the nucleation profile of ferritin crystals had a wider distribution than the nucleation profiles of lysozyme, thaumatin, and glucose isomerase crystallization. We found that the droplet‐based microfluidic approach was able to control the nucleation of a protein by providing control over the crystallization conditions and the droplet size, and that the diffusion of protein molecules is a significant factor in controlling the nucleation of protein crystals in droplet‐based microfluidics.     

Functional Microgels Tailored by Droplet‐Based Microfluidics

Monodisperse polymer gel particles with micrometer‐scale dimensions serve for a variety of applications, including those as microcapsules for actives or as micrometer‐sized matrixes for mesoscopic additives. These particles can be produced with exquisite control through the use of droplet‐based microfluidic templating followed by subsequent droplet solidification. This can be achieved by two ways: One way is to use pre‐microgel solutions of low molecular weight monomers and to form microgels by polymerizing these monomers. Another way is to use pre‐polymerized, high molecular weight precursors and to gel them by polymer‐analogous crosslinking. Both approaches have their specific advantages, allowing microgels to be tailored and optimized for specific needs such as those as delivery systems or scaffolds for living cells. This article highlights some recent achievements in the development and use of these microfluidic techniques to fabricate functional microgel particles.

     

Continuous Flow Pickering Emulsion Catalysis in Droplet Microfluidics Studied with In Situ Raman Microscopy

Pickering emulsions (PEs), emulsions stabilized by solid particles, have shown to be a versatile tool for biphasic catalysis. Here, we report a droplet microfluidic approach for flow PE (FPE) catalysis, further expanding the possibilities for PE catalysis beyond standard batch PE reactions. This microreactor allowed for the inline analysis of the catalytic process with in situ Raman spectroscopy, as demonstrated for the acid-catalyzed deacetalization of benzaldehyde dimethyl acetal to form benzaldehyde. Furthermore, the use of the FPE system showed a nine fold improvement in yield compared to the simple biphasic flow system (FBS), highlighting the advantage of emulsification. Finally, FPE allowed an antagonistic set of reactions, the deacetalization–Knoevenagel condensation, which proved less efficient in FBS due to rapid acid-base quenching. The droplet microfluidic system thus offers a versatile new extension of PE catalysis.     

Ionophore‐Based Biphasic Chemical Sensing in Droplet Microfluidics

Droplet microfluidics is an enabling platform for high‐throughput screens, single‐cell studies, low‐volume chemical diagnostics, and microscale material syntheses. Analytical methods for real‐time and in situ detection of chemicals in the droplets will benefit these applications, but they remain limited. Reported herein is a novel heterogeneous chemical sensing strategy based on functionalization of the oil phase with rationally combined sensing reagents. Sub‐nanoliter oil segments containing pH‐sensitive fluorophores, ionophores, and ion‐exchangers enable highly selective and rapid fluorescence detection of physiologically important electrolytes (K⁺, Na⁺, and Cl^?) and polyions (protamine) in sub‐nanoliter aqueous droplets. Electrolyte analysis in whole blood is demonstrated without suffering from optical interference from the sample matrix. Moreover, an oil phase doped with an aza‐BODIPY dye allows indication of H₂O₂ in the aqueous droplets, exemplifying sensing of targets beyond ionic species.     

Non‐Spherical Soft Supraparticles from Microgel Building Blocks

Microgel particles can be fabricated with great control by droplet‐based microfluidics; however, to this end, their shape is intrinsically limited to be spherical. Existing approaches to circumvent this limitation rely on the rapid interception of transient non‐spherical preparticle shapes, greatly limiting their versatility. This paper presents a facile microfluidic approach that overcomes this limitation. The method utilizes the injection of scaffolding microgel particles into droplets that have insufficient volumes to host the microgels in a spherical shell. As a result, the drops adopt non‐spherical equilibrium shapes that serve to template non‐spherical soft supraparticles by slow and gentle chemical reactions.     

Fabrication of Thermo‐Responsive Hybrid Hydrogels by In‐Situ Mineralization and Self‐Assembly of Microgel Particles

Summary: An in‐situ mineralization process in the presence of thermo‐responsive microgels leads to the formation of well‐defined hybrid materials. Experimental data suggest that control of the mineralization process in the presence of the microgels offers the possibility to obtain sub‐micrometer‐sized hybrid particles or macroscopic hybrid hydrogels. The rapid formation of CaCO₃ crystals in the microgel structure favors the preparation of the hybrid particles wherein inorganic crystals cover the shell layer of the microgel. The slow formation of CaCO₃ crystals leads to the simultaneous self‐assembly of the microgel particles on the bottom of the reaction vessel, and the formation of a physical network. It has been demonstrated that hybrid hydrogel materials with different calcium carbonate contents and temperature‐dependent swelling‐deswelling properties can be prepared.

Formation of a hybrid hydrogel by the vapor diffusion method.     

Silver Nanoparticles Stabilized by Thermoresponsive Microgel Particles: Synthesis and Evidence of an Electron Donor‐Acceptor Effect

Well‐dispersed silver nanoparticles were successfully fabricated within poly[(N‐isopropylacrylamide)‐co‐(acrylic acid)] [P(NIPAM‐co‐AA)] microgel particles which were synthesized with different cross‐linking densities. Their structures were studied by field‐emission scanning electron microscopy, transmission electron microscopy, UV‐vis spectroscopy, X‐ray diffraction and FT‐IR spectroscopy. The interactions between the microgel particles and the incorporated silver nanoparticles were investigated by X‐ray photoelectron spectroscopy. The results revealed that there was charge transfer from the carbonyl groups of the microgel particles to the silver nanoparticles. Moreover, as the diameter of the AgNPs decreases, the charge‐transfer efficiency increases accordingly. The P(NIPAM‐co‐AA)/AgNPs hybrid microgel particles were thermoresponsive and their behavior completely reversible with several heating/cooling cycles.

     

3D‐Printed Microfluidics

The advent of soft lithography allowed for an unprecedented expansion in the field of microfluidics. However, the vast majority of PDMS microfluidic devices are still made with extensive manual labor, are tethered to bulky control systems, and have cumbersome user interfaces, which all render commercialization difficult. On the other hand, 3D printing has begun to embrace the range of sizes and materials that appeal to the developers of microfluidic devices. Prior to fabrication, a design is digitally built as a detailed 3D CAD file. The design can be assembled in modules by remotely collaborating teams, and its mechanical and fluidic behavior can be simulated using finite‐element modeling. As structures are created by adding materials without the need for etching or dissolution, processing is environmentally friendly and economically efficient. We predict that in the next few years, 3D printing will replace most PDMS and plastic molding techniques in academia.     

微液滴微流控芯片:微液滴的形成、操纵和应用

微流控芯片中形成的微液滴粒径均一、可控,与传统的连续流体系相比,具有能实现试剂的快速混合、通量更高等优点.本文介绍了微流控芯片中由微通道控制的微液滴的形成、分裂、合并、混合、分选和捕获等微液滴操纵技术,以及微液滴技术在纳米粒子、聚合物微粒的合成、纳米粒子自组装、蛋白质结晶研究和DNA、细胞分析等领域的研究进展.     

液滴微流控系统在数字聚合酶链式反应中的应用研究进展

数字聚合酶链式反应( PCR)技术近年来发展迅速。与以实时荧光定量PCR为代表的传统PCR技术相比,数字PCR技术显著提高了定量分析的精确度和灵敏度。数字PCR的快速发展与近年来微流控技术在数字PCR技术中的广泛应用有着密切的联系。早期的研究和商业化产品使用的是大规模集成流路微流控芯片,加工过程复杂且价格高昂。近年来,液滴微流控芯片被应用到数字PCR技术中,它可以在短时间内产生102~107个微液滴,每一个微液滴都是最多只含有一个目的基因片段的PCR反应器。 PCR扩增后,通过对单个微液滴的观察计数,就可以获得绝对定量的分析数据。本文综述了不同种类的液滴微流控系统在数字PCR技术中的应用,以及液滴数字PCR微流控芯片在生物、医药、环境等领域的应用。     

Mass Activated Droplet Sorting (MADS) Enables High‐Throughput Screening of Enzymatic Reactions at Nanoliter Scale

Microfluidic droplet sorting enables the high‐throughput screening and selection of water‐in‐oil microreactors at speeds and volumes unparalleled by traditional well‐plate approaches. Most such systems sort using fluorescent reporters on modified substrates or reactions that are rarely industrially relevant. We describe a microfluidic system for high‐throughput sorting of nanoliter droplets based on direct detection using electrospray ionization mass spectrometry (ESI‐MS). Droplets are split, one portion is analyzed by ESI‐MS, and the second portion is sorted based on the MS result. Throughput of 0.7 samples s^?1 is achieved with 98 % accuracy using a self‐correcting and adaptive sorting algorithm. We use the system to screen ≈15 000 samples in 6 h and demonstrate its utility by sorting 25 nL droplets containing transaminase expressed in vitro. Label‐free ESI‐MS droplet screening expands the toolbox for droplet detection and recovery, improving the applicability of droplet sorting to protein engineering, drug discovery, and diagnostic workflows.     

A Method for Detecting Circulating Tumor Cells Based on the Measurement of Single‐Cell Metabolism in Droplet‐Based Microfluidics

The number of circulating tumor cells (CTCs) in blood is strongly correlated with the progress of metastatic cancer. Current methods to detect CTCs are based on immunostaining or discrimination of physical properties. Herein, a label‐free method is presented exploiting the abnormal metabolic behavior of cancer cells. A single‐cell analysis technique is used to measure the secretion of acid from individual living tumor cells compartmentalized in microfluidically prepared, monodisperse, picoliter (pL) droplets. As few as 10 tumor cells can be detected in a background of 200 000 white blood cells and proof‐of‐concept data is shown on the detection of CTCs in the blood of metastatic patients.     

An Image-Based Technique for Measuring Droplet Size Distribution: The Use of CNN Algorithm

A challenging task in measuring droplet size is the ability to perform in-situ droplet size distribution analysis on multiphase fluids in their native states in the undisturbed environment. In this study, an inline two-dimensional low cost–high accuracy technique is presented for continuous measurement of spherical or non-spherical droplets in emulsions using image processing. The characteristic of the droplets is evaluated and the describe drop size distributions in different ranges is determined. This droplet size determination algorithm is based on both cellular neural networks and linear matrix inequality. Our main work focuses on the performance of the proposed methodology for exploring the dynamical evolution of such droplet size distributions by in-situ measurement. Moreover, the results were compared with those obtained using laser diffraction analyzer technique. It was proved that this method can efficiently characterize the quality of dispersed phase by determining droplet size distribution.     

Surface‐Tension‐Confined Microfluidics and Their Applications

This article is a brief overview of the emerging microfluidic systems called surface‐tension‐confined microfluidic (STCM) devices. STCM devices utilize surface energy that can control the movement of fluid droplets. Unlike conventional poly(dimethylsiloxane)‐based microfluidics which confine the movement of fluids by three‐dimensional (3D) microchannels, STCM systems provide two‐dimensional (2D) platforms for microfluidics. A variety of STCM devices have been prepared by various micro‐/nanofabrication strategies. Advantages of STCM devices over conventional microfluidics are significant reduction of energy consumption during device operation, facile introduction of fluids onto 2D microchannels without the use of a micropump, increased flow rate in a special type of STCM device, among others. Thus, STCM devices can be excellent alternatives for certain areas in microfluidics. In this Minireview, fabrication methods, operating modes, and applications of STCM devices are introduced.     

A Dual Enzyme Microgel with High Antioxidant Ability Based on Engineered Seleno‐Ferritin and Artificial Superoxide Dismutase

An antioxidant microgel with both glutathione peroxidase (GPx) and superoxide dismutase (SOD) activities is reported. Using computational design and genetic engineering methods, the main catalytic components of GPx are fabricated onto the surface of ferritin. The resulting seleno‐ferritin (Se‐Fn) monomers can self‐assemble into nanocomposites that exhibit remarkable GPx activity due to the well organized multi‐GPx catalytic centers. Subsequently, a porphyrin derivative is synthesized as an SOD mimic, and is employed to construct a synergistic dual enzyme system by crosslinking Se‐Fn nanocomposites into a microgel. Significantly, this dual enzyme microgel is demonstrated to display better antioxidant ability than single GPx or SOD mimics in protecting cells from oxidative damage.

     

Novel Experimental Technique for the Determination of Monomer Droplet Size Distribution in Miniemulsion

Summary: The lack of accurate knowledge for measuring monomer droplet size and droplet size distribution has hampered the further progress of miniemulsion polymerization. Monomer droplet size is probably the most important characteristics of a miniemulsion, influencing the miniemulsion stability and the nucleation mechanism. To date, several experimental techniques have been tested to measure miniemulsion droplet size, but none are convenient and accurate. This work presents a novel experimental technique, using a powerful new scanning transmission electron microscopy (STEM) imaging system, which allows transmission observations of wet samples in an environmental scanning electron microscopy (ESEM). This new imaging technique is a useful technique to directly measure droplet size and droplet size distribution.

Miniemulsion droplets in dark field wet STEM imaging conditions.     

Preparation of Responsive Micrometer‐Sized Microgel Particles with a Highly Functionalized Shell

We describe a facile approach for the synthesis of micrometer‐sized (∼3.5 μm), pH‐responsive microgel particles, which have functional carboxylic acid groups concentrated in the shell. The large size offers the possibility to directly study the interactions between individual, isolated microgel particles with active ingredients by optical microscopy. Our results show that the synthesized microgel particles can load and release active ingredients via changing pH values. The complexation of Ca²⁺ with the ‐COOH functional groups located at the microgel surfaces not only regulates the active ingredient's uptake efficiency, but also provides a novel way to reveal the spatial distribution of the functional groups inside the microgel particles.