Crystallization of Sol-Gel Boehmite via Hydrothermal Annealing

Thin crystallites of boehmite were synthesized by annealing a sol-gel precursor under hydrothermal conditions. Samples were characterized with X-ray powder diffraction, thermogravimetry, transmission electron microscopy, and by refining the crystalline phases. Fresh samples consisted of boehmite sheets forming folded paper-like “crystallites,” which were transformed into thin flat crystalline plates perpendicular to crystallographic b-axis when they were annealed under hydrothermal conditions using water as mineralizer. Boehmite's crystallite size increased with the annealing time. The rhombic boehmite crystallites had their shortest diagonal parallel to crystallographic a-axis, and their lateral faces parallel to {101} planes forming an angle of 104.32° between each other; these planes contained active aluminum atoms responsible for the crystallites growing along them. The hydrogen bonding length, which decreased as crystallite size increased, determined the variation of boehmite's transition temperature into γ-alumina. Since this transformation is pseudo-morphic, both particle morphology and sample porosity of alumina were determined by the arrangement of crystallites in boehmite. γ-Alumina crystallite distribution had memory about boehmite crystallite dimensions and atomic arrangement: crystallites were oriented parallel to boehmite’s a axis, and were confined by boehmite's crystallite dimensions.     

Control of the morphology and particle size of boehmite nanoparticles synthesized under hydrothermal conditions

The spontaneous nucleation under hydrothermal conditions often leads to aggregation of crystallizing particles, which is an undesired phenomenon when the goal is the preparation of nanocrystals with narrow particle size distribution. The present paper reports on the synthesis of boehmite nanocrystals under hydrothermal conditions. An aqueous aluminum chloride salt solution was first prepared, and the pH was increased to 11 using a 5 M sodium hydroxide solution. The hydrothermal treatment was performed at 160 degrees C for different periods of time. The system yielded relatively small (15-40 nm) boehmite crystallites aggregated into larger (160 nm) particles. To avoid the aggregation, a biocompatible polymer, sodium polyacrylate (NaPa) 2100, was employed as a size-/morphology-controlling agent. Thus, stable colloidal suspensions of rounded boehmite nanoparticles having a size between 15 and 40 nm were obtained at 160 degrees C for 24 h. Further, the effect of synthesis time on the morphological features of boehmite synthesized in such a NaPa-containing system was investigated. The increase of the synthesis time from 24 to 168 h resulted in the formation of very long boehmite fibers (1000-2000 nm) with an average diameter of about 10 nm. The boehmite samples were characterized by XRD, DLS, TEM, IR, N2 adsorption, and zeta potential measurements. The colloidal stability of the obtained suspension was also studied.     

An efficient route to aqueous phase synthesis of nanocrystalline γ-Al2O3 with high porosity: from stable boehmite colloids to large pore mesoporous alumina

In this paper we emphasise the important role of Pluronic F127 on the porosity of mesoporous alumina prepared from boehmite colloids. By focusing on the F127/boehmite interactions we show how the concepts of interface science may help to predict and improve the textural characteristics of mesoporous alumina. By varying the synthetic parameters, in particular the copolymer content, we show that the porosity of γ-Al(2)O(3) can be enhanced by 400% and the average pore diameter can be expanded from 5 to 14 nm. These results are discussed in terms of interactions between the Pluronic F127 and boehmite colloids, and are correlated to the critical micelle concentration (CMC) of the copolymer. The textural characteristics of the mesoporous alumina can be further improved either by introducing hydrocarbons in the preformed boehmite/copolymer sols or by concentrating the sols. In comparison with as-synthesised alumina, those prepared with F127 showed improved thermal stability. Furthermore, boehmite/copolymer sols were stable for all surfactant concentrations investigated and can give high quality coatings suitable for catalytic applications.     

Preparation of aqueous sols containing well-shaped boehmite crystals

The paper describes the preparation of aqueous sols of crystalline boehmite, containing about 70 grams of AlOOH per liter from three different starting materials; gels of Al(OH)₂Ac are obtained and are hydrolyzed by thermal aging into sols of fibrillar pseudoboehmite. The pseudoboehmite fibrils are hydrothermally recrystallized at 200°C producing well-shaped hexagonal laths of boehmite, also as stable sols.     

The Effect of Nanoscaled Metal Oxide Sols on the Structure and Properties of Glycidoxypropyltrimethoxysilane Derived Sols and Gels

Glycidoxypropyltrimethoxysilane (GPTS) is frequently used as precursor for the preparation of sol-gel derived nanoscaled hybrid polymers. The influence of nanoscaled metal oxide sols of silica, boehmite, zirconia and ceria on reactions of GPTS in ethanolic hydrolysates and in corresponding gels (epoxide ring-opening, condensation degree) was examined by liquid- and solid-state ¹³C and ²⁹Si NMR with regard to a better correlation between structure and material properties. Generally, a higher condensation degree of RSi(O_0.5)₃ units of GPTS is found after addition of metal oxide sols compared to GPTS without additives. The metal oxide sols (10 mole% series) cause an epoxide ring-opening up to 20% in GPTS hydrolysates after 24 h. A nearly complete ring opening was found in the boehmite and silica containing hybrid gels whereas gels containing ceria and other types of silica only show a low degree of ring-opening. The results show an accelerated ring-opening with increasing content of AlO/OH-species in silica sols. ¹³C NMR studies reveal that the epoxide ring-opening does not completely lead to polyether structures but to considerable amounts (up to 40%) of ethylether groups which can influence the material properties (hardness).     

Preparation of unsupported alumina membrane by sol-gel techniques

Unsupported alumina membranes were prepared by sol-gel technique using aluminum isoproxide. The influence of the hydrolysis conditions, the type and concentration of peptizant acid on the boehmite sols has been studied. The suitable hydrolysis temperature for the aluminum isoproxide was above 50°C. Crack-free unsupported alumina membranes were obtained by rapid gelation processing of sols. The boehmite gel membrane and γ-Al₂O₃ membrane formed exhibited (020) and (440) preferred orientation.     

Influence of peptization on the properties of alumina produced from boehmite sols

Formation of boehmite sols from aluminium alkoxides was studied by X-ray diffraction, IR-spectroscopy, DLS (Dynamic Light Scattering) and other methods. It was found that the distortion of the boehmite crystal lattice occurs under the electrolyte sol formation processes. The surface charges were evaluated to explain the observed changes in X-ray patterns and IR-spectra of the boehmite samples and the causes that bring about these changes. The influence of the peptizing process on -Al₂O₃ specific surface was also studied.     

Preparation and characterization of diphasic sol-gel derived unsupported mullite membranes

Diphasic gels prepared by mixing freshly prepared polymeric silica and polymeric boehmite sols through a modified Al-alkoxide route in mullite compositions led to the crystallization of mullite upon heat treatment at 775 °C. Mullite formation was observed at a 100 °C higher temperature when diphasic gels were formed by mixing aged polymeric sols containing about 2 nm in diameter boehmite species. These relatively low mullite formation temperatures were attributed to the nanoscale sizes of the polymeric species of the two amorphous phases present in the diphasic gels.     

Features of the real structure of pseudoboehmites: Violations of the structure and layer packing caused by crystallization water

Rietveld structure refinement and simulation of the diffraction patterns of partially disordered materials are used to study the real structure of nanoscale pseudoboehmite samples obtained by different technologies. The effect of various violations in the structure of these nanomaterials on diffraction patterns is analyzed. The introduction of corrections for the Lorentz and polarization factors in the determination of the cell parameter b by the position of the 020 diffraction peak in the pattern is shown to be important. A model for the atomic structure of pseudoboehmite is proposed. The model involves additional water molecules as compared to the structure of boehmite. The water molecules in the interlayer space of the layered boehmite structure are found to violate its regularity, which results in a decrease in the size of crystallites.     

Sol–gel synthesis and crystallization behaviour of β-spodumene

Lithium aluminum silicate powders in the form of β-spodumene were synthesized through sol–gel technique by mixing boehmite sol, silica sol and lithium salt. The gel and oxide powders were characterized by thermogravimetry, differential thermal analysis (DTA), X-ray diffraction (XRD), Fourier transformed infrared (FTIR) spectroscopy and scanning electron microscopy. DTA, XRD and FTIR results confirmed that crystallization of β-spodumene took place at about 800 °C. The tiny crystallites with average size less than 1 μm appeared when the gel powders were sintered at 800 °C. A substantial increase of the crystal grain size was observed with increasing sintering temperatures.     

Effect of the Microstructural Morphology on UO2 Powders

Several UO₂ powders with different morphologies were synthetized and characterized. Three different morphologies were synthesized thanks to sol gel process (big heap of about 200μm wide consisting of sintered crystallites) on the one hand, and to oxalic precipitations (one square platelet morphology and one hexagonal stick morphology) on the other hand. Significant differences in dissolution kinetics were observed. Therefore, the morphology of the powders was found to be a key parameter that has to be considered in studies of UO₂ dissolution kinetics. The second part of the study consists in dissolving in nitric acid in in the same operating conditions three UO₂ powders having different crystallites sizes. It was shown that dissolution kinetics is dependent on the morphology but also on the powder stoichiometry.     

Stable hydrosols for TiO<Subscript>2</Subscript> coatings

The optimum processing parameters required to synthesize, by hydrolysis of titanium isopropoxide (TIP), highly stable hydrosols composed of nanoparticles of the smallest possible size, are deduced both from data available in literature and from our own experiments. The colloids prepared in these conditions are composed of aggregates of anatase (~90%) and brookite crystallites (5–6 nm). They are suitable for coatings and have long-term stability (more than one year) in terms of polymorphic composition, crystallite and agglomerate size. Stable sols composed solely of anatase crystallites (4 nm) can be prepared by partially complexing the TIP by acetylacetone before hydrolysis. It is not possible to produce porous films with these colloids because they are stabilized by electrostatic repulsion which causes the particles to organize themselves, during the drying step, to form materials with a close packed structure. However, coatings with controlled porosity can be prepared from these stable sols through the post addition of polymers, like PEG or block copolymers.     

The conversion of an organometallic compound into an intercalated thin‐layer amorphous structure

A thin alumina‐hydrotalcite (Al‐HT) film was fabricated from the synthesized boehmite and HT sol samples. The sols were a Newtonian fluid within 12 h of the sol synthesis and pseudo‐plastic flow thereon. Co‐precipitated HT demonstrated poorly crystallized periclase and spinel structures and apparent doublet peak of hydrotalcite at 2θ = 39–44°, indicative of a disordered structure. The heated Al‐HT sample demonstrated highly amorphous structure with single hydrotalcite peak but barely observed γ‐alumina and γ‐boehmite phases. The exfoliation of the spinel, gibbsite and periclase in the Al‐HT was caused by the intercalation of boehmite into the HT layers that impeded the formation of the oxides phases. Copyright © 2009 John Wiley & Sons, Ltd.     

Thermal stability and flame retardancy of polyester fabrics sol–gel treated in the presence of boehmite nanoparticles

Polyester fabrics have been treated with hybrid organic-inorganic sols containing aluminium hydroxide, namely a synthetic boehmite. The treated fabrics have been thoroughly investigated by infrared spectroscopy, scanning electron microscopy coupled to elemental analysis and thermogravimetry. Furthermore, the flammability of the coated fabrics has been assessed and compared with that achieved by applying the two components separately. More specifically, flammability tests have shown that the sol–gel treatment in the presence of boehmite nanoparticles is able to suppress the dripping phenomenon, which represents the main issue to fulfil for polyester fabrics.     

Dissolution of crystallites: surface energetic control and size effects.

Traditional understanding of dissolution assumes that the reaction is spontaneous and continues until equilibrium is reached. This paper presents theoretical and experimental data to support a dissolution mechanism that involves the existence of critical conditions for dissolution, in which the reaction is accompanied by the formation of pits and the subsequent displacement of pit steps. The accompanying increase in surface roughness leads to changes in surface energy with losses of crystal mass that are positive rather than negative and the existence of critical dissolution conditions. Critical pits and dissolution steps are verified experimentally and a relationship between the size and rate of displacement of steps is also demonstrated, in which the rate decreases with size and approaches zero at a critical size, r*. These microscopic step dynamics are consistent with the observed size-effects in bulk dissolution, which cannot be explained using traditional dissolution theories. The observed size effects include self-inhibition, in which the dissolution rate decreases with extent of reaction, dissolution suppression, and periodic resumption. These interesting dissolution phenomena are only readily displayed when the sizes of dissolving crystallites fall in the same range as the critical size (i.e., within 50r*). It is interesting to note that natural biominerals and many nanoparticles fall into this category, so that their suspensions can be dynamically stabilized without dissolution in undersaturated supporting media. The current research implies that dissolution kinetics cannot be understood well without appealing to fundamental physical concepts about the energetic control of dissolution steps on a molecular level. A new dissolution model for crystallites is introduced systemically.     

Sol–gel synthesis, characterization and catalytic activity of γ-alumina with bimodal mesopore distribution

In this study, boehmite sols were used for preparation of mesoporous γ-alumina with bimodal mesopore distribution. Superfine nanospheres of poly(methyl methacrylate) (PMMA) prepared by water based emulsion polymerization method were used as a template. Nitrogen sorption revealed that aluminas prepared using this approach demonstrated bimodal mesopore size distribution with maxima at 3.8 and 25.7 nm, respectively. Catalytic tests showed that bimodal mesopore distribution within γ-Al₂O₃ prepared with PMMA nanospheres as a template provides improved catalytic activity in the methanol dehydration reaction.     

Dual-stimuli responsive behaviors of diblock polyampholyte PDMAEMA-b-PAA in aqueous solution

The rheological behaviour of aqueous suspensions of boehmite (AlO(OH)) modified with different Ce-salts (Ce(NO(3))(3), CeCl(3), Ce(CH(3)COO)(3) and Ce(2)(SO(4))(3)) was investigated at a fixed Ce/Al molar ratio (0.05). Freshly prepared boehmite suspensions were near-Newtonian and time-independent. A shear-sensitive thixotropic network developed when Ce-salts with monovalent anions were introduced in the nanoparticle sols. The extent of particle aggregation dramatically increased with ageing for Ce(NO(3))(3) and CeCl(3) whereas an equilibrium value was reached with Ce(CH(3)COO)(3). The addition of Ce(2)(SO(4))(3) with divalent anions involved no thixotropy but rather a sudden phase separation. The combined data set of IRTF and DRIFT spectra indicated that free NO(3)(-) anions of peptized boehmite adsorb on the nanoparticle surface by H-bond. The introduction of Ce-salts in the boehmite sol led to the coordination between Ce(3+) ions and NO(3)(-) anions adsorbed on boehmite i.e. to [Ce(NO(3))(4)(H(2)O)(x)](-) complex. Such coordination led to a thixotropic behaviour which was lower with Ce(NO(3))(3) compared to CeCl(3) and Ce(CH(3)COO)(3). In contrast, Ce(2)(SO(4))(3) formed insoluble complexes with dissolved aluminium species. The formation of H-bonded surface nitrate complexes was found to play a decisive role on the particle-particle interactions and consequently on the rheological behaviour of the sols.     

Effect of poly (ethylene glycol) on coarsening dynamics of titanium dioxide nanocrystallites in hydrothermal reaction and the application in dye sensitized solar cells

Titanium dioxide sols were synthesized by hydrothermal reactions with addition of poly (ethylene glycol) (Mw=20,000). Using techniques of X-ray diffraction, transmission electron microscopy, dynamic light scattering, and scanning electron microscopy, effect of PEG on the crystallographic properties, particle size, aggregating behavior, and the morphological properties of nanoparticles in the sols were studied. It was found that growth of anatase nanocrystallites was retarded by PEG. Average crystallite size of anatase nanocrystallites first decreased from 20.7 nm to 10.5 nm as the polymer concentration increased from 1 g/L to 3 g/L, and then changed little. Meanwhile, small amount of rutile phases like rutile nanowires, twin crystallites, and the "flowers" appeared continuously when the concentration increased from 3 g/L to 5 g/L. Mono-dispersion was obtained with relatively lower PEG concentration. The observed evolvement was discussed based on the interaction between the polymers and the nanocrystallites with assistance of FTIR. The coverage of polymer chains on surface of nanocrystallites leads to isolated reactors, which benefits the uniform coarsening rate of the nanocrystallites. The synthesized TiO(2) sols were utilized in dye sensitized solar cells. Performance parameters of the solar cells were discussed with assistance of dye desorption experiments. The improved dispersion in sols was found to benefit the photovoltaic performance of the cells.     

On the dissolution behaviour of extended chain polyethylene fibres

The influence of stress on the dissolution behaviour of extended-chain high molecular weight polyethylene fibres in p-xylene was investigated. Freely suspended in the solvent, the fibres dissolved at 119.5°, a temperature close to the equilibrium solubility temperature of 118.6° for perfect polyethylene crystals. However, when a stress of 0.4 GPa was exerted by straining the fibre 0.7%, it could withstand a temperature as high as 130° for at least three days. At still higher temperatures the induced stress relaxed completely, and dissolution immediately followed. These phenomena indicate that the fibre has a network structure. The cross-links are of a physical nature. Molecules are connected by topological defects such as entanglements, intertwinings and twist disclinations. These defects are trapped in crystallites; therefore the theory of Gee and Flory is applicable predicting that in such a system dissolution temperature of extended chain crystallites increases with stress. The required stress is transduced by tie molecules bridging the amorphous regions between crystallites. A study of dissolution under stress seems to be a direct method for the detection of topological defects such as entanglements.     

A new model for nanoscale enamel dissolution

The dissolution kinetics of human tooth enamel surfaces was investigated using nanomolar-sensitive constant composition (CC) and in situ atomic force microscopy (AFM) under simulated caries formation conditions (relative undersaturation with respect to hydroxyapatite = 0.902, pH = 4.5). Scanning electron microscopic (SEM) examination of the resulting etched enamel surfaces showed that deminerzalization, initiated at core/wall interfaces of rods, developed anisotropically along the c-axes. After an initial rapid removal of surface polishing artifacts, the dissolution rate decreased as the reaction proceeded in accordance with our recently proposed crystal dissolution model, resulting in hollow enamel cores and nanosized remaining crystallites, resistant to further dissolution. Generally, dissolution of minerals is regarded as a spontaneous reaction in which all the solid phase can be dissolved in undersaturated solutions. However, the dissolution of some biominerals may be suppressed when the crystallites approach nanometer size. This study shows that CC demineralization of enamel in acidic medium follows this new model that can be used to mimic carious lesion formation. In dissolution studies, nanosized enamel crystallites exhibit a remarkable degree of self-preservation in the fluctuating physiological milieu.