Dynamics of water sorbed in reverse osmosis polyamide membrane

Dynamical motion of water sorbed in reverse osmosis polyamide membrane (ROPM) material is reported as studied by quasielastic neutron scattering (QENS) technique. The ROPM studied here has pore size of 4.4 Å as determined by positron annihilation lifetime spectroscopy. Analysis of the QENS data showed that diffusion behavior of the water within the membrane is describable by random jump diffusion model. A much longer residence time is found as compared to bulk water. Positive shift of the freezing point as observed in differential scanning calorimetry indicates presence of strong attractive interaction corroborating the slower diffusivity as observed in QENS.     

A novel method of surface modification on thin-film-composite reverse osmosis membrane by grafting hydantoin derivative

Membrane degradations by biofouling and free chlorine oxidation are the major obstacles for aromatic polyamide thin-film-composite (TFC) reverse osmosis (RO) membranes to realize high performance over a long period of operation. In this work, a hydantoin derivative, 3-monomethylol-5,5-dimethylhydantoin (MDMH), was grafted onto the nascent aromatic polyamide membrane surfaces by the reactions with active groups (e.g., acyl chloride groups) in the surfaces. The grafted MDMH moieties with high reaction activity and free chlorine could play as sacrificial pendant groups when membranes suffer from chlorine attacks, and the chlorination products N-halamines with strong antimicrobial function could sterilize microorganisms on membrane surfaces and then regenerate to MDMH. This was designed as a novel means to improve both chlorine resistances and anti-biofouling properties of the aromatic polyamide TFC RO membranes.Attenuated total reflectance mode Fourier transform infrared spectroscopy (ATR-FTIR) revealed that the MDMH-modified membranes had two characteristic bands at 1772 and 1709 cm⁻¹ corresponding to two carbonyl groups in hydantoin ring. This suggested the successful grafting of MDMH onto the membrane surfaces, which was further confirmed and quantified by X-ray photoelectron spectroscopy (XPS) analysis. After modification with MDMH, the membrane surface hydrophilicity increased obviously as contact angles decreased from 57.7° to 50.4–31.5°. But, there was no obvious change in membrane surface roughness after modification. The MDMH-modified membranes were shown to possess high chlorine resistances with small changes in water fluxes and salt rejections after chlorination with 100–2000 ppm h chlorine at pH 4. The chlorinated MDMH-modified membranes demonstrated obvious sterilization effects on Escherchia coli and substantial preventions against microbial fouling. Therefore, the MDMH-modified membranes offer a potential use as a new type of chlorine resistance and anti-biofouling TFC RO membranes.     

Influence of the polyacyl chloride structure on the reverse osmosis performance,surface properties and chlorine stability of the thin-film composite polyamide membranes

This paper aims to study the structure–property relationship and make several reasonable suggestions for tailoring special separation performance and surface properties of thin-film composite polyamide membranes. In the experiments, composite membranes of different thin films with small structural differences were prepared through interfacial polymerization of trimesoyl chloride (TMC), 5-isocyanato-isophthaloyl chloride (ICIC), and 5-chloroformyloxy-isophthaloyl chloride (CFIC) with m-phenylenediamine (MPD) separately, after which their reverse osmosis performances were evaluated by permeation experiment with salt aqueous solution, and film properties were characterized by AFM, SEM, XPS, ATR-IR, contact angle and streaming potential measurements. Chlorine stability was also studied through the evaluation of membrane performance before and after hypochlorite exposure. The results show that the polyacyl chloride structure strongly influences the reverse osmosis performance, surface properties and chlorine stability of the composite membranes; that the introduction of isocyanato group into polyacyl chloride improves the hydrophilicity, water permeability and surface smoothness of the thin-film composite membrane, and increases the absolute value of zeta potential at both low and high pH, but reduces the chlorine stability; and that the introduction of chloroformyloxy group increases the salt rejection rate and the surface roughness of the composite membrane, but lowers the water permeability.     

Mechanistic interpretation of solute permeation through a fully aromatic polyamide reverse osmosis membrane

The objective of this study was to assess the contribution of various mass transfer steps (concentration polarization, partitioning, and diffusive and convective transport) toward overall permeation of major solute sodium chloride (NaCl), and trace component nitrobenzene across the fully aromatic polyamide FT-30^® membrane. Experiments were performed with a closed-loop flat-leaf reverse osmosis apparatus. Feed solutions tested contained 2000, 4000 or 6000 mg/l NaCl, and 10 mg/l nitrobenzene at pH 6 and 25°C. Solute rejection ranged from 95 to 99.2% for NaCl and from 20 to 60% for nitrobenzene. The overall permeation of both NaCl and nitrobenzene appeared to be primarily by partitioning at water/membrane interfaces and diffusion across the membrane phase. Convection accounting for less than 25 and 0.4% of the overall NaCl and nitrobenzene permeation, respectively, appeared to be the result of a small leakage of feed solution through membrane imperfections estimated at 0.14% of the overall product water flux. Solute permeation was affected by concentration polarization taking place primarily within a fouling film of corrosion products. Concentration polarization levels corresponded to solute concentrations next to the feed water/membrane interface ranging from 5 to 70% (NaCl), and from 8 to 140% (nitrobenzene) higher than bulk feed concentrations.     

Role of membrane surface morphology in colloidal fouling of cellulose acetate and composite aromatic polyamide reverse osmosis membranes

Laboratory-scale colloidal fouling tests, comparing the fouling behavior of cellulose acetate and aromatic polyamide thin-film composite reverse osmosis (RO) membranes, are reported. Fouling of both membranes was studied at identical initial permeation rates so that the effect of the transverse hydrodynamic force (permeation drag) on the fouling of both membranes is comparable. Results showed a significantly higher fouling rate for the thin-film composite membranes compared to that for the cellulose acetate membranes. Addition of an anionic surfactant (sodium dodecyl sulfate, SDS) to mask variations in chemical and electrokinetic surface characteristics of the cellulose acetate and aromatic polyamide membranes resulted in only a small change in the fouling behavior. The higher fouling rate for the thin-film composite membranes is attributed to surface roughness which is inherent in interfacially polymerized aromatic polyamide composite membranes. AFM and SEM images of the two membrane surfaces strongly support this conclusion. These surface images reveal that the thin-film composite membrane exhibits large-scale surface roughness of ridge-and-valley structure, while the cellulose acetate membrane surface is relatively smooth.     

One-step water-assisted melt-compounding of polyamide 6/pristine clay nanocomposites: An efficient way to prevent matrix degradation

Polyamide 6 (PA6)/clay nanocomposites, based on organo-modified and pristine (i.e. purified but non-modified) montmorillonite, were prepared using a water-assisted extrusion process based on the injection of water during extrusion. The formation of a single PA6/water phase during extrusion (shown by High Pressure Differential Scanning Calorimetry (HPDSC)) improves the clay dispersion, decreases the PA6 melting temperature by 66 °C (so-called cryoscopic effect), and thus prevents the polymer matrix degradation during processing. This process enables the compounding of pristine clay-based nanocomposites whose dispersion state, thermal and mechanical performances are close to what is generally reported for organo-modified montmorillonite-based nanocomposites. Advantage was taken of water-assisted extrusion to optimize the clay dispersion by increasing shear rate and of the cryoscopic effect to limit the degradation by decreasing the processing temperature. Using these conditions PA6/pristine clay nanocomposites properties are similar to those of more conventional PA6/organomodified clay nanocomposites.     

NaCl interaction with interfacially polymerized polyamide films of reverse osmosis membranes: A solid-state Na NMR study

²³Na nuclear magnetic resonance (NMR) spectroscopy of NaCl-exchanged polyamide (PA) films comparable to those of the active skin layer of many reverse osmosis (RO) membranes provides novel insight into the structural environments and dynamical behavior of Na⁺ in such films. Unsupported PA films were synthesized via interfacial polymerization of trimesoyl chloride in hexane and m-phenylenediamine in aqueous solution, and SEM, FT-IR, and ¹³C NMR data demonstrate successful thin film polymerization. Compositional data confirm this conclusion and demonstrate equal Na and Cl incorporation during NaCl exchange from aqueous solution. The ²³Na NMR spectra for freshly made polymer samples exchanged in 1 M NaCl solution show significant relative humidity (RH) dependence. At near 0% RH, there are resonances for crystalline NaCl and rigidly held Na⁺ in the PA. With increasing RH, a resonance for solution-like dynamically averaged Na⁺ appears and above 51% RH is the only signal observed. The slightly negative chemical shift of this resonance suggests a dominantly hydrous environment with some atomic-scale coordination by atoms of the polymer. The greatly reduced ²³Na T₁ relaxation rates for this resonance relative to bulk solution and crystalline NaCl confirm close association with the polymer. Variable temperature ²³Na NMR spectra for a sample equilibrated at 97% RH obtained from −80 to 20 °C show the presence of rigidly held Na⁺ in a hydrated environment at low temperatures and replacement of this resonance by the dynamically averaged signal at temperatures above about −20 °C. The results provide support for the solution–diffusion model for RO membranes transport and demonstrate the capabilities of multi-nuclear NMR methods to investigate molecular-scale structure and dynamics of the interactions between dissolved species and RO membranes.     

Effects of polyether–polyamide block copolymer coating on performance and fouling of reverse osmosis membranes

The effects of a water-permeable polymer coating on the performance and fouling of high-flux (ESPA1 and ESPA3) and low-flux (SWC4) polyamide reverse osmosis (RO) membranes were investigated. It was anticipated that the coating would create a smoother hydrophilic surface that would be less susceptible to fouling when challenged with a motor-oil/surfactant/water feed emulsion (used as a model foulant). AFM and FT-IR analyses confirm that a 1 wt.% polyether–polyamide (PEBAX^® 1657) solution applied to ESPA and SWC4 membranes produces a continuous polymer coating layer and, thereby, provides smoother membrane surfaces. However, pure-water permeation data combined with a series-resistance model analysis reveal that the coating does not only cover the surface of the polyamide membrane, but also penetrates into its porous ridge-and-valley structure. During a long-term (106-day) fouling test with an oil/surfactant/water emulsion, the rate of flux decline was slower for coated than for uncoated membranes. This improvement in fouling resistance compensated for the decrease in permeate flux for SWC4 over a period of approximately 40 days. However, the coating material is believed to penetrate more deeply into the polyamide surface layer of the high flux, high surface area ESPA membranes relative to the low-flux SWC4, resulting in significant water flux reduction.     

Effect of load-cycling amplitude on performance degradation for proton exchange membrane fuel cell

Durability is one of the critical issues to restrict the commercialization of proton exchange membrane fuel cells (PEMFCs) for the vehicle application. The practical dynamic operation significantly affects the PEMFCs durability by corroding its key components. In this work, the degradation behavior of a single PEMFC has been investigated under a simulated automotive load-cycling operation, with the aim of revealing the effect of load amplitude (0.8 and 0.2 A/cm² amplitude for the current density range of 0.1−0.9 and 0.1−0.3 A/cm², respectively) on its performance degradation. A more severe degradation on the fuel cell performance is observed under a higher load amplitude of 0.8 A/cm² cycling operation, with ∼10.5% decrease of cell voltage at a current density of 1.0 A/cm². The larger loss of fuel cell performance under the higher load amplitude test is mainly due to the frequent fluctuation of a wider potential cycling. Physicochemical characterizations analyses indicate that the Pt nanoparticles in cathodic catalyst layer grow faster with a higher increase extent of particle size under this circumstance because of their repeated oxidation/reduction and subsequent dissolution/agglomeration process, resulting in the degradation of platinum catalyst and thus the cell performance. Additionally, the detected microstructure change of the cathodic catalyst layer also contributes to the performance failure that causes a distinct increase in mass transfer resistance.     

PEG-coated reverse osmosis membranes: Desalination properties and fouling resistance

This study focuses on the use of surface-coated reverse osmosis (RO) membranes to reduce membrane fouling in produced water purification. A series of crosslinked PEG-based hydrogels were synthesized using poly(ethylene glycol) diacrylate as the crosslinker and poly(ethylene glycol) acrylate, 2-hydroxyethyl acrylate, or acrylic acid as comonomers. The hydrogels were highly water permeable, with water permeabilities ranging from 10.0 to 17.8 (L μm)/(m² h bar). The hydrogels were applied to a commercial RO membrane (AG brackish water RO membrane from GE Water and Process Technologies). The water flux of coated membranes and a series-resistance model were used to estimate coating thickness; the coatings were approximately 2 μm thick. NaCl rejection for both uncoated and coated membranes was 99.0% or greater, and coating the membranes appeared to increase salt rejection, in contrast to predictions from the series-resistance model. Zeta potential measurements showed a small reduction in the negative charge of coated membranes relative to uncoated RO membranes. Model oil/water emulsions were used to probe membrane fouling. Emulsions were prepared with either a cationic or an anionic surfactant. Surfactant charge played a significant role in membrane fouling even in the absence of oil. A cationic surfactant, dodecyltrimethyl ammonium bromide (DTAB), caused a strong decline in water flux while an anionic surfactant, sodium dodecyl sulfate (SDS), resulted in little or no flux decline. In the presence of DTAB, the AG RO membrane water flux immediately dropped to 30% of its initial value, but in the presence of SDS, its water flux gradually decreased to 74% of its initial value after 24 h. DTAB-fouled membranes had lower salt rejection than membranes not exposed to DTAB. In contrast, SDS-fouled membranes had higher salt rejection than membranes not exposed to SDS, with rejection values increasing, in some cases, from 99.0 to 99.8% or higher. In both surfactant tests, coated membranes exhibited less flux decline than uncoated AG RO membranes. Additionally, coated membranes experienced little fouling in the presence of an oil/water emulsion prepared from DTAB and n-decane. For example, after 24 h the water flux of the AG RO membrane fell to 26% of its initial value, while the water flux of a PEGDA-coated AG RO membrane was 73% of its initial value.     

Degradation of polyamide 11 in rotational moulding

The degradation of polyamide 11 (PA 11) was studied in samples rotationally moulded using a range of processing temperatures. The chemical changes occurring in the moulded material were assessed using FTIR, UV-vis spectroscopy, ¹H NMR spectroscopy, gas chromatography, rheometry and microscopy. The results showed that the degradation is complex and depends on the location of the material in the moulding. At the internal surface, the degradation is predominantly thermo-oxidative leading to the formation of carbon dioxide, carboxylic acids and conjugated unsaturated oligo-enimines (UV-vis-active chromophores). Away from the internal surface, the dominant process is through the recombination of broken chains and/or post-condensation reactions that increase the molecular weight without the formation of UV-vis-active chromophores. A degradation mechanism is proposed for PA 11 in rotational moulding.     

Influence of operating conditions on the rejection of cobalt and lead ions in aqueous solutions by a nanofiltration polyamide membrane

The potential use of nanofiltration polyamide membrane for removing cobalt and lead ions from wastewater was investigated. Rejection experiments were conducted with Pb(NO₃)₂ and Co(NO₃)₂ in both single-salt solutions and mixtures. Experimental rejection rates were corrected for concentration polarization phenomenon by means of film theory. The structural features of the membrane (pore radius and thickness-to-porosity ratio) were first estimated from the fitting of glucose rejection rates. Its surface charge properties were then investigated in single-salt solutions at pH values between 3 and 7. Rejection of both heavy metal ions was found to be influenced by operating conditions such as permeate flux, solution pH and feed salt concentration. In single-salt solutions, rejection of lead was higher than that of cobalt at pH ≥ 5. This behavior may be explained by (i) higher normalized volume charge density in the Pb(NO₃)₂ than in the Co(NO₃)₂ solution and (ii) lower ionic strength of the Pb(NO₃)₂ solution as compared with the Co(NO₃)₂ solution. At pH < 5, the dielectric exclusion would be more important for Co(NO₃)₂ than for Pb(NO₃). Lead rejection was almost the same in both single-salt solutions and ternary mixtures, whereas cobalt rejection was strongly affected by the presence of lead. Cobalt was found to be rejected much more than lead in mixtures at equal mass concentrations, the difference between rejections of the two cations being greater as pH increased.     

Details of surface features in aromatic polyamide reverse osmosis membranes characterized by scanning electron and atomic force microscopy

In the present article, some new events on the surface morphology of the aromatic polyamide thin‐film‐composite (TFC) membranes were demonstrated in conjunction with their inherent chemical nature. In addition, the detailed, quantitative understanding of the microscopic surface features was shown to be essential in controlling the water permeability and eventually developing the high performance membranes. The surface roughness and the surface area were mainly affected by the existence or nonexistence of the crosslinking and/or the free amide groups not pertinent to the formation of the hydrogen bonding, which in turn contributed to the water permeability. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1429–1440, 1999     

Development of an oligoamide coating as a surface mimetic for aromatic polyamide films used in reverse osmosis membranes

We developed a method for the in situ synthesis of an oligoamide coating on gold. The resultant surface chemical composition, wettability, and chemical nature were comparable to aromatic polyamide films used as reverse osmosis membranes. Hence, the oligoamide wafer may be used in adsorption/fouling studies as a surface mimetic of reverse osmosis membranes.     

Polymerisation and degradation of an aromatic amine-based naphthoxazine

Pyrolysis mass spectrometry (MS) analysis of aromatic amine-based naphthoxazine monomer (15-Na) and Poly15-Na has been carried out. Evaporation and degradation of the monomer are detected during the curing process while the polymerisation proceeded. The polymerisation and degradation mechanisms are proposed for 15-Na and Poly15-Na, respectively. The proposed polymerisation mechanism for naphthoxazine monomer was through the aniline units either by coupling of the radicals generated by cleavage of the side rings or by substitution to the benzene ring of aniline. It has been determined that polymerisation followed opposing paths yielding some thermally less stable linkages through which thermally crosslinked polynaphthoxazine (Poly15-Na) suffers from low thermal stability. It has been shown that pyrolysis MS is a very useful technique to investigate the polymerisation and degradation mechanisms and degradation products of these materials.     

Influence of temperature on the thermo-oxidative degradation of polyamide 6 films

The thermo-oxidative degradation of polyamide 6 (PA6) was studied at relative high temperatures (between 120 and 170 °C) using oxygen uptake and hydroperoxide determination methods, chemiluminescence, FT-IR and UV-VIS spectroscopy as well as solution viscosity and tensile property measurements.The relation between the results of the different analytical techniques and influence of temperature on these relations was determined. Arrhenius plots of the degradation determined with the different methods are linear; however the activation energies determined from these plots depend on the analytical method used. For oxygen uptake measurements and changes in UV absorbance (at 280 nm) and solution viscosity an activation energy of about 120 kJ/mol was calculated, for the increase in carbonyl index of about 80 kJ/mol and for the decrease in elongation at break of about 150 kJ/mol.The changes in oxygen uptake UV absorbance and solution viscosity are probably due to the same chemical process. The lower activation energy from changes in the carbonyl index is attributed to the formation of gaseous products, which play a larger role at higher temperatures. The higher activation energy from the elongation at break measurements was ascribed to the contribution of physical changes that play the largest role at the highest temperatures.     

Thermal-oxidative degradation of polyamide 6,6 containing metal salts

The thermal-oxidative stability of oven aged polyamide 6,6 (PA6,6) doped with Co, Cu, Ni and Zn chlorides combined with KI was examined. Aging caused a depression in melting temperature and an increase in enthalpy of fusion of PA6,6 films due to the formation of a strongly degraded crystalline fraction with a lower molecular weight. A build-up of carbonyl absorption in the range 1700-1780 cm⁻¹ due to primary and secondary photo-oxidation products was detected. The kinetics of carbonyl accumulation was affected by the morphology of the samples, and it was observed that at a later stage of aging the crystalline phase was also involved in the oxidation process. The above mentioned changes were greatest in the case of neat, Co and Ni doped polymer, suggesting that these metal salts acted as pro-oxidants. On the other hand, the use of Cu and Zn chlorides brought about a substantial increase in long-term polymer stabilization.Tensile tests revealed a large reduction in ductility as a result of aging for neat, Co and Ni doped polymer, whereas long-term retention of tensile properties was found for the polymer stabilized with Cu and Zn. The presence of the metal salts combined with KI led to increased stabilization for chlorides of Ni, and Co, owing to the participation of KI in non-radical decomposition of peroxides. No effect due to KI was observed for ZnCl₂.     

Effect of surface orientation on the tribological properties of laser sintered polyamide 12

Experiments have been carried out to determine the tribological properties of laser sintered polyamide 12 (PA12). The effect of surface orientation on the wear properties was studied, which showed anisotropic behaviour. Laser sintered specimens were polished to achieve better surface finish for the wear tests. Tribological testing results showed that the wear resistance was greater and the coefficient of friction was smaller for the side surfaces as compared to the top surfaces. Experimental details and possible reasons for the results obtained are further discussed in the paper.     

The effect of humidity on the degradation of Nafion membrane

Controlling the activity of water in the reactant streams is critical both to the design of fuel–cell systems and to the useable life of membrane separators. In this study, fuel–cell durability tests were conducted under different levels of relative humidity. The emission rates of various degradation products such as HF, SO₄²⁻ and TFA (trifluoroacetic acid) were determined as a function of water activity. The degradation of the membrane was accelerated as the level of water activity is reduced. The membranes become less conductive, more brittle and rigid after fuel–cell testing. ATR-FTIR investigations showed that the decomposition of the ether group in the middle of side chain corresponds well with the detection of a TFA product. Thermogravimetric analysis also showed a decrease in thermal stability after testing at lower humidity. Formation of cracks was observed in membranes degraded under conditions of low humidity. A model of membrane degradation based on the main chain unzipping process indicates that the mechanism changes with water activity. Finally, the representative reaction pathways in each degradation scheme were postulated.