A performance analysis of dispatching rules and a heuristic in static flowshops with missing operations of jobs

An experimental investigation of the performance of dispatching rules and a heuristic for scheduling in static flowshops with missing operations is undertaken in this study. The measure of performance is the minimization of total flow time of jobs. Permutation schedules are generated by using the heuristic for scheduling. General schedules, which can be permutation or non-permutation schedules, are obtained by using dispatching rules. Four dispatching rules, including a new dispatching rule, are considered. Two types of flowshops are studied: one with no missing operations of jobs and another with missing operations of jobs. In the latter type of flowshops, jobs with varying number of missing operations are considered. An extensive investigation of the performance of the dispatching rules and the heuristic is carried out. It is observed that the heuristic minimizes total flow time of jobs more than dispatching rules up to a certain level of missing operations of jobs in flowshops, after which dispatching rules perform better. The performance of the heuristic and the dispatching rules in terms of minimizing the makespan as a secondary measure is also reported.     

Setting Job-Shop Due-Dates with Service-Level Constraints

The job-shop due-date assignment problem arises when a manager needs to ‘promise’ a delivery date to a customer. Previous methods yield due-dates which are either optimistic (unlikely to be achieved) or conservative (the promise will be met, but too easily, because the date given was very pessimistic). This paper investigates the due-date assignment problem with a customer ‘service-level’ constraint, the percentage of time that promised delivery dates are honoured. We formulate a rule to attain this service level, yet maintain as short a due-date lead time as possible. Unlike previous attempts, this due-date rule considers not only the job content and instantaneous shop congestion information, but also implicitly incorporates information on how the jobs will be scheduled (or ‘loaded’) once they are in the shop. We simulate a single-machine shop for various measures of performance under several dispatching priorities, comparing our due-date rule with one reported to yield satisfactory performance. Our rule meets all requirements and is found to be superior for most measures of performance.     

一种求解延迟工件数最小的混合流水车间调度问题的模拟退火算法

针对延迟工件数最小的混合流水车间调度问题,给出了一种改进的模拟退火求解算法. 该算法首先给出一个启发式算法来获得初始解,然后用模拟退火算法对初始解改进. 通过交换工件在第一阶段的排序来获得一个新的解,采用最先空闲设备分配规则和先到先被加工规则,对工件在剩余各级的工序进行调度. 实验仿真表明算法是可行有效的.     

Scheduling jobs on parallel machines with sequence-dependent setup times

Consider a number of jobs to be processed on a number of identical machines in parallel. A job has a processing time, a weight and a due date. If a job is followed by another job, a setup time independent of the machine is incurred. A three phase heuristic is presented for minimizing the sum of the weighted tardinesses. In the first phase, as a pre-processing procedure, factors or statistics which characterize an instance are computed. The second phase consists of constructing a sequence by a dispatching rule which is controlled through parameters determined by the factors. In the third phase, as a post-processing procedure, a simulated annealing method is applied starting from a seed solution which is the result of the second phase. In the dispatching rule of the second phase there are two parameters of which the values are dependent on the particular problem instance at hand. Through extensive experiments rules are developed for determining the values of the two parameters which make the priority rule work effectively. The performance of the simulated annealing procedure in the third phase is evaluated for various values of the factors.     

Recent developments in Dual Resource Constrained (DRC) system research

Real world manufacturing systems are usually constrained by both machine and human resources. Human operators are often the constraining resource and transfer between workstations to process jobs when required. This kind of system is known as a Dual Resource Constrained (DRC) system and presents additional technical challenges which must be considered during planning and scheduling. These technical challenges can be categorised into the five main dimensions of job release mechanisms, job dispatching, worker flexibility, worker assignment and transfer costs. This paper aims to provide an overview of recent developments in DRC research concerned with each of these areas and also discusses some possible approaches to solving the resource scheduling problem in a DRC system. The focus is on materials published after 1995 and up to 2009. Previous reviews on DRC systems are commented on and followed by a review of recent works associated with each of the five dimensions of DRC system research. Advancements made and new methodologies proposed are discussed and future research directions are identified.     

A dispatching algorithm for parallel machines with rework processes

This paper presents a parallel machine scheduling problem with rework probabilities, due-dates and sequence-dependent setup times. It is assumed that rework probability for each job on a machine can be given through historical data acquisition. Since the problem is NP-hard in the strong sense, a heuristic algorithm is presented, which finds good solutions. The dispatching algorithm named MRPD (minimum rework probability with due-dates) is proposed in this paper focusing on the rework processes. The performance of MRPD is measured by the six diagnostic indicators: total tardiness, maximum lateness, mean flow-time, mean lateness, the number of reworks and the number of tardy jobs. A large number of test problems are randomly generated to evaluate the performance of the proposed algorithm. Computational results show that the proposed algorithm is significantly superior to existing dispatching algorithms for the test problems.     

A novel Lagrangian relaxation approach for a hybrid flowshop scheduling problem in the steelmaking-continuous casting process

One of the largest bottlenecks in iron and steel production is the steelmaking-continuous casting (SCC) process, which consists of steel-making, refining and continuous casting. The SCC scheduling is a complex hybrid flowshop (HFS) scheduling problem with the following features: job grouping and precedence constraints, no idle time within the same group of jobs and setup time constraints on the casters. This paper first models the scheduling problem as a mixed-integer programming (MIP) problem with the objective of minimizing the total weighted earliness/tardiness penalties and job waiting. Next, a Lagrangian relaxation (LR) approach relaxing the machine capacity constraints is presented to solve the MIP problem, which decomposes the relaxed problem into two tractable subproblems by separating the continuous variables from the integer ones. Additionally, two methods, i.e., the boundedness detection method and time horizon method, are explored to handle the unboundedness of the decomposed subproblems in iterations. Furthermore, an improved subgradient level algorithm with global convergence is developed to solve the Lagrangian dual (LD) problem. The computational results and comparisons demonstrate that the proposed LR approach outperforms the conventional LR approaches in terms of solution quality, with a significantly shorter running time being observed.     

A variable neighbourhood search for hybrid flow-shop scheduling problem with rework and set-up times

This paper deals with hybrid flow-shop scheduling problem with rework. In this problem, jobs are inspected at the last stage, and poorly processed jobs were returned and processed again. Thus, a job may visit a stage more than once, and we have a hybrid flow-shop with re-entrant flow. This kind of a shop may occur in many industries, such as final inspection system in automotive manufacturing. The criterion is to minimize the makespan of the system. We developed a 0–1 mixed-integer program of the problem. Since the hybrid flow-shop scheduling problem is NP-hard, an algorithm for finding an optimal solution in polynomial time does not exist. So we generalized some heuristic methods based on several basic dispatching rules and proposed a variable neighbourhood search (VNS) for the problem with sequence-dependent set-up times and unrelated parallel machines. The computational experiments show that VNS provides better solutions than heuristic methods.     

An Improved Genetic Algorithm for the Distributed and Flexible Job-shop Scheduling problem

The Distributed and Flexible Job-shop Scheduling problem (DFJS) considers the scheduling of distributed manufacturing environments, where jobs are processed by a system of several Flexible Manufacturing Units (FMUs). Distributed scheduling problems deal with the assignment of jobs to FMUs and with determining the scheduling of each FMU, in terms of assignment of each job operation to one of the machines able to work it (job-routing flexibility) and sequence of operations on each machine. The objective is to minimize the global makespan over all the FMUs. This paper proposes an Improved Genetic Algorithm to solve the Distributed and Flexible Job-shop Scheduling problem. With respect to the solution representation for non-distributed job-shop scheduling, gene encoding is extended to include information on job-to-FMU assignment, and a greedy decoding procedure exploits flexibility and determines the job routings. Besides traditional crossover and mutation operators, a new local search based operator is used to improve available solutions by refining the most promising individuals of each generation. The proposed approach has been compared with other algorithms for distributed scheduling and evaluated with satisfactory results on a large set of distributed-and-flexible scheduling problems derived from classical job-shop scheduling benchmarks.     

A Multiclass Queue in Heavy Traffic with Throughput Time Constraints: Asymptotically Optimal Dynamic Controls

Consider a single-server queueing system with K job classes, each having its own renewal input process and its own general service time distribution. Further suppose the queue is in heavy traffic, meaning that its traffic intensity parameter is near the critical value of one. A system manager must decide whether or not to accept new jobs as they arrive, and also the order in which to serve jobs that are accepted. The goal is to minimize penalties associated with rejected jobs, subject to upper bound constraints on the throughput times for accepted jobs; both the penalty for rejecting a job and the bound on the throughput time may depend on job class. This problem formulation does not make sense in a conventional queueing model, because throughput times are random variables, but we show that the formulation is meaningful in an asymptotic sense, as one approaches the heavy traffic limit under diffusion scaling. Moreover, using a method developed recently by Bramson and Williams, we prove that a relatively simple dynamic control policy is asymptotically optimal in this framework. Our proposed policy rejects jobs from one particular class when the server's nominal workload is above a threshold value, accepting all other arrivals; and the sequencing rule for accepted jobs is one that maintains near equality of the relative backlogs for different classes, defined in a natural sense.     

A constraint programming approach for a batch processing problem with non-identical job sizes

This paper presents a constraint programming approach for a batch processing machine on which a finite number of jobs of non-identical sizes must be scheduled. A parallel batch processing machine can process several jobs simultaneously and the objective is to minimize the maximal lateness. The constraint programming formulation proposed relies on the decomposition of the problem into finding an assignment of the jobs to the batches, and then minimizing the lateness of the batches on a single machine. This formulation is enhanced by a new optimization constraint which is based on a relaxed problem and applies cost-based domain filtering techniques. Experimental results demonstrate the efficiency of cost-based domain filtering techniques. Comparisons to other exact approaches clearly show the benefits of the proposed approach: it can optimally solve problems that are one order of magnitude greater than those solved by a mathematical formulation or by a branch-and-price.     

Johnson’s rule,composite jobs and the relocation problem

Two-machine flowshop scheduling to minimize makespan is one of the most well-known classical scheduling problems. Johnson’s rule for solving this problem has been widely cited in the literature. We introduce in this paper the concept of composite job, which is an artificially constructed job with processing times such that it will incur the same amount of idle time on the second machine as that incurred by a chain of jobs in a given processing sequence. This concept due to Kurisu first appeared in 1976 to deal with the two-machine flowshop scheduling problem involving precedence constraints among the jobs. We show that this concept can be applied to reduce the computational time to solve some related scheduling problems. We also establish a link between solving the two-machine flowshop makespan minimization problem using Johnson’s rule and the relocation problem introduced by Kaplan. We present an intuitive interpretation of Johnson’s rule in the context of the relocation problem.     

A new dominance rule to minimize total weighted tardiness with unequal release dates

We present a new dominance rule by considering the time-dependent orderings between each pair of jobs for the single machine total weighted tardiness problem with release dates. The proposed dominance rule provides a sufficient condition for local optimality. Therefore, if any sequence violates the dominance rule then switching the violating jobs either lowers the total weighted tardiness or leaves it unchanged. We introduce an algorithm based on the dominance rule, which is compared to a number of competing heuristics for a set of randomly generated problems. Our computational results indicate that the proposed algorithm dominates the competing algorithms in all runs, therefore it can improve the upper bounding scheme in any enumerative algorithm. The proposed time-dependent local dominance rule is also implemented in two local search algorithms to guide these algorithms to the areas that will most likely contain the good solutions.     

A heuristic for single machine scheduling with early and tardy costs

The problem of scheduling jobs with distinct ready times and due dates in a single machine to minimise the total earliness and tardiness penalties is considered. A constructive heuristic, which determines the sequence of jobs and simultaneously inserts idle times, is proposed. Adjacent pairwise interchange is then applied to the schedule obtained. For problems involving at most 12 jobs the heuristic solutions are compared to optimal solutions. For larger problems with up to 80 jobs the heuristic is tested against a local search based on pairwise interchanges and four dispatching rules presented in the literature. In each case, idle times are optimally inserted.     

路政应急管理中资源布局的混合整数规划模型

本文根据道路灾害事故的发生特点,对城市路桥养护系统的运行模式和资源的合理调用机理进行分析,考虑到事发地点潜在的资源需求概率,建立资源布局的混合整数规划模型.本模型中资源布局方案的调度决策基础是在灾害事故的资源需求不发生变化的条件下,使得每个救助点的资源同时部分地为辖区内现有事故和潜在事故服务,而现有事故的剩余需求由其他救助点派出资源来满足.该模型的目标是解决城市中因同一时间段内发生两起灾害事故而造成路桥破坏导致的救助资源短缺问题,同时避免资源的闲置浪费.最后,通过算例证明,本方法较通常方法对城市总的资源配置量大大减少.     

Adaptive Control Model and Algorithms for the Dynamic Flowshop Scheduling Problem

1.IntroductionProductionschedulingcanbedefinedgenerallyastheallocationoftheresourcesinaproductionsystemovertimetoperformtheoperationsneededtotransformrawmaterialsilltoproducts.Aneffectiveandefficientschedulingsystemisnecessarytowellachievethepotentialsofaproductionfacility.Productionschedulingproblemsareextremelycomplex.Thecomplexityismainlyduetothefollowingtwofeaturesoftheproblem(Liu,1995).InterconnectedDecisions:Thecomponentsofaproductionsystem,e.g.,machines,ma-tenalhandlingdevicesandstora…     

Evolutionary search for difficult problem instances to support the design of job shop dispatching rules

Dispatching rules are simple scheduling heuristics that are widely applied in industrial practice. Their popularity can be attributed to their ability to flexibly react to shop floor disruptions that are prevalent in many real-world manufacturing environments. However, it is a challenging and time-consuming task to design local, decentralised dispatching rules that result in a good global performance of a complex shop.An evolutionary algorithm is developed to generate job shop problem instances for which an examined dispatching rule fails to achieve a good solution due to a single suboptimal decision. These instances can be easily analysed to reveal limitations of that rule which helps with the design of better rules. The method is applied to a job shop problem from the literature, resulting in new best dispatching rules for the mean flow time measure.     

Using genetic algorithms for the coordinated scheduling problem of a batching machine and two-stage transportation

This paper considers a coordinated scheduling problem. For the first-stage transportation there is a crane available to transport the product from the warehouse to a batching machine. For the second-stage transportation there is a vehicle available to deliver the completed jobs from the machine shop floor to the customer. The coordinated scheduling problem of production and transportation deals with sequencing the transportation of the jobs and combining them into batches to be processed. The problem of minimizing the sum of the makespan and the total setup cost was proven by Tang and Gong [1] to be strongly NP-hard. This paper proposes two genetic algorithm (GA) approaches for this scheduling problem, with different result representations. The experimental results demonstrate that a regular GA and a modified GA (MGA) can find near-optimal solutions within an acceptable amount of computational time. Among the two proposed metaheuristic approaches, the MGA is superior to the GA both in terms of computing time and the quality of the solution.     

Heuristic solution approaches for the cumulative capacitated vehicle routing problem

Cumulative capacitated vehicle routing problem (CCVRP) is an extension of the well-known capacitated vehicle routing problem, where the objective is minimization of sum of the arrival times at nodes instead of minimizing the total tour cost. This type of routing problem arises when a priority is given to customer needs or dispatching vital goods supply after a natural disaster. This paper focuses on comparing the performances of neighbourhood and population-based approaches for the new problem CCVRP. Genetic algorithm (GA), an evolutionary algorithm using particle swarm optimization mechanism with GA operators, and tabu search (TS) are compared in terms of required CPU time and obtained objective values. In addition, a nearest neighbourhood-based initial solution technique is also proposed within the paper. To the best of authors’ knowledge, this paper constitutes a base for comparisons along with GA, and TS for further possible publications on the new problem CCVRP.     

A new dispatching rule based genetic algorithm for the multi-objective job shop problem

Hyper-heuristics or “methodologies to choose heuristics” are becoming increasingly popular given their suitability to solve hard real world combinatorial optimisation problems. Their distinguishing feature is that they operate in the space of heuristics or heuristic components rather than in the solution space. In Dispatching Rule Based Genetic Algorithms (DRGA) solutions are represented as sequences of dispatching rules which are called one at a time and used to sequence a number of operations onto machines. The number of operations that each dispatching rule in the sequence handles is a parameter to which DRGA is notoriously sensitive. This paper proposes a new hybrid DRGA which searches simultaneously for the best sequence of dispatching rules and the number of operations to be handled by each dispatching rule. The investigated DRGA uses the selection mechanism of NSGA-II when handling multi-objective problems.