Radiation miniemulsion polymerization system with HTPB or its derivative as the costabilizer

Miniemulsion polymerization of styrene (St) with hydroxyl-terminated polybutadiene (HTPB) or its derivative polyurethane (HPU) acting as the sole costabilizer was successfully initiated by γ-ray radiation at room temperature. Results indicated that HTPB was more efficient than its derivative HPU in retarding the diffusional degradation of monomer droplets to realize almost complete droplet nucleation. Moreover, the effects of various reaction parameters on the polymerization kinetic and the nucleation mechanism were also investigated. It was shown that the polymerization rate indicated little dependence on [HTPB] but decreased with [HPU]. Increasing the concentration of sodium dodecyl sulfate and St and the radiation dose rate would promote the polymerization in both systems.     

Preparation of magnetic polystyrene latex via the miniemulsion polymerization technique

Magnetic iron oxide (magnetite, Fe₃O₄) nanoparticles were encapsulated with polystyrene to give a stable water‐based magnetic polymer latex, using the miniemulsion polymerization technique. The resulting magnetic latexes were characterized with transmission electron microscopy (TEM), dynamic light scattering (DLS), vibrating sample magnetometer measurements (VSM), and ⁵⁷Fe Mössbauer spectroscopy measurements. TEM revealed that all magnetite nanoparticles were embedded in the polymer spheres, leaving no empty polystyrene particles. The distribution of magnetite particles within the polystyrene spheres was inhomogeneous, showing an uneven polar appearance. The DLS measurements indicated a bimodal size distribution for the particles in the latexes. According to our magnetometry and Mössbauer spectroscopy data, the encapsulated magnetite particles conserve their superparamagnetic feature when they are separated in the polymer matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4802–4808, 2004     

Grafting polyacrylates on natural rubber latex by miniemulsion polymerization

Grafting reactions between different acrylates (methyl, ethyl, butyl, hexyl, and lauryl) and natural rubber latex (NRL) were performed in miniemulsion. It is observed that polyacrylates with longer alkyl chain length, i.e., ≥4 carbons, only produce stable dispersions with the hydrophobic azo initiator 2,2′-azobis(2-methylbutyronitrile) (V59). Increasing the reaction temperature from 5 to 72 °C with different initiating systems increases the gel content of the butyl acrylate (BA)-modified NRL. Solid-state ¹H MAS NMR was employed to accurately calculate the grafting efficiency of polyacrylate-modified NRL. Initiating systems such as 2,2′-azobis(4-methoxy-2.4-dimethyl valeronitrile) (V70) and cumene hydroperoxide yield the maximum grafting of ∼53 wt.% efficiency of BA (compared to the BA used) on NRL whereas an enzyme initiator yields the lowest grafting efficiency of 18.3 wt.%. The reaction with V59 as initiator shows the intermediate grafting efficiency of 37 wt.%. Increasing the BA amount from 16.4 to 26.6 wt.% increases the gel content to 47 and 68 wt.%, respectively. The grafting efficiency of BA on NRL is constant at ∼35 wt.% for BA contents from 16.4 to 22.7 wt.%, but for further increasing BA amount to 27 wt.%, a 3.7 times higher grafting efficiency of BA on NRL was observed compared to the other two lower concentrations of BA. Film-forming properties and DSC analysis were used to investigate the phase behavior of polyacrylate-blended and grafted NRL materials; transmission electron microscopy was used to investigate the morphology of BA-grafted NRL.     

Preparation of colored latex with polyurea shell by miniemulsion polymerization

Colored latexes with polyurea shell were prepared by applying interfacial polycondensation reaction to the miniemulsion polymerization process. These colored latexes were composed of polystyrene core and polyurea shell, and their particle size was adjusted to <100 nm. Diisocyanate was used as a hydrophobic monomer, and the equivalent mole of diamine was used as a hydrophilic monomer for interfacial polymerization. It was important to control the rate of interfacial polycondensation reaction in order to prepare small particles. Dye preservation property of colored latex loaded with oil-soluble dye was investigated. Polyurea shell formed at the surface of latex particles could restrain the migration of dyes from the latex particles and improve the dye preservation property. The ability to prevent dye migration depended on the composition of the polyurea shell.     

The influence of surfactant coverage of the minidroplets on RAFT miniemulsion polymerization

The surfactant coverage of minidroplets was tuned by postaddition of more surfactants after preparation of the miniemulsion of styrene. The influence of surfactant coverage on reversible addition‐fragmentation chain transfer (RAFT) miniemulsion polymerization of styrene was investigated. When the surfactant (sodium dodecyl sulfate; SDS) coverage was as low as 40%, two kinds of particles, denoted as polymer and oligomer particles, were formed in the early stage of the polymerization. Polymer chains within two kinds of particles grew in a parallel way during the rest period of the polymerization. The oligomer particles contributed less than 10% to the final monomer conversion but consumed over one in third the original RAFT agent molecules. Oligomer particles were larger in size but much lower in molecular weight. Both the particle size and molecular weight distributions were bimodal. With increase of SDS coverage, the formation of oligomer particles was suppressed. As a result, the nucleation efficiency of the minidroplets was greatly enhanced and the molecular weight and particle size distributions were dramatically narrowed. The formation of the oligomer particles was ascribed to the superswelling occurring in the beginning stage of the polymerization. The experimental observations are in excellent accord to the superswelling theory. Postaddition of surfactant presents a novel method to narrow particle size and molecular weight distributions in RAFT miniemulsion polymerization. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2293–2306, 2006     

Improvement of the storage stability and photostability of colored latex prepared by miniemulsion polymerization

Polymer particles containing oil-soluble dyes (colored latex) were prepared by miniemulsion polymerization. The dye preservation properties of colored latex loaded with different types of dye were studied; preservation depended on the rate of dye diffusion and thus on the size of the dye molecules and the hardness of the polymer matrix in the latex particles. Hindered amine stabilizers (HAS) were used to improve the photostability of colored latex. The effect of HAS in colored latex was investigated both as an additive and as a comonomer. The photostability of latex particles containing a simple mixture of dye and HAS was improved with increasing HAS content up to 20% in particles. In the case of colored latex particles combined with HAS by a covalent bond, the optimal amount of HAS for photostability improvement was between 8 and 20%.     

Anionic surfactant for silica-coated polystyrene composite microspheres prepared with miniemulsion polymerization

Raspberry-like composite microspheres with polystyrene (PS) cores and silica shell were prepared through miniemulsion polymerization by using the anionic sodium dodecyl sulfate (SDS) as a surfactant and 1-vinylimidazole (1-VID) as an auxiliary monomer. The strong acid–base interaction between acidic hydroxyl groups of silica surfaces and basic amino groups of 1-VID promote the formation of long-term stable PS/SiO₂ nanocomposite microspheres. Transmission electron microscopy TEM studies indicated that the acid–base interaction between silica nanoparticles and auxiliary monomer was strong enough for the formation of colloidally stable composite microspheres, which have raspberry-like morphology. Influences of several synthetic parameters, such as initial silica amount, the amount of auxiliary monomer 1-VID, and SDS concentration on the polymerization stability, diameters, and morphology of the composite microspheres were studied. A tentative mechanism of the formation of nanocomposite particles was proposed.     

Silica encapsulation by miniemulsion polymerization: distribution and localization of the silica particles in droplets and latex particles

The impact of including hydrophobically modified silica on the morphology of miniemulsified monomer mixtures and that of the resulting polymer particles was investigated, with emphasis placed on the distribution and localization of the inorganic phase. Silica nanoparticles with diameters of 20 and 78 nm were first modified with γ-methacryloxypropyl trimethoxysilane (γ-MPS) to favor their dispersion in methyl methacrylate (MMA)/n-butyl acrylate (BuA) and mixtures of varying MMA to BuA weight ratios. The monomer-silica dispersions were then emulsified by ultrasonication, and the resulting silica-loaded droplets were examined using cryo-transmission electron microscopy (cryo-TEM). This represents the first time such silica-loaded nanodroplets were examined in this way. The results of the cryo-TEM show that whereas the silica particles could easily be dispersed in MMA or a mixture of MMA and BuA to produce stable dispersions, the emulsification step promotes the (re)localization of the silica at the oil-water interfaces. It was also shown that not all droplets are equal; some droplets and particles contain no silica whereas others contain many silica particles. After the subsequent polymerization step, the silica was buried inside the latex particles.     

On the miniemulsion polymerization of very hydrophobic monomers initiated by a completely water‐insoluble initiator: thermodynamics,kinetics, and mechanism

Successful miniemulsion polymerizations of very hydrophobic monomers, such as lauryl methacrylate and 4‐tert‐butyl styrene, initiated by very hydrophobic (i.e., completely water‐insoluble) lauroyl peroxide, are reported. Conversion‐time histories, as well as final latex properties, for example, the particle size distribution, are different from similar miniemulsion polymerizations in the presence of water‐soluble initiators. The observed differences can be attributed to the average number of radicals inside a miniemulsion particle; the system obeys Smith‐Ewart case I rather than Case II kinetics. Albeit the pairwise generation of radicals in the monomer droplets, substantial polymerization rates are observed. Water, present in the droplet interfacial layer, is supposed to act as chain transfer agent. The product of a chain transfer event is a hydroxyl radical, exit of this hydroxyl radical allows for the presence of single radicals in particles. The proposed mechanisms allow for agreement between initial droplet and final particle size distributions in miniemulsion polymerization initiated by lauroyl peroxide. © 2016 The Authors Journal of Polymer Science Part A: Polymer Chemistry Published by Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2731–2745     

Preparation of styrene polymer/ZnO nanocomposite latex via miniemulsion polymerization and its antibacterial property

Styrene polymer/ZnO nanocomposite latex was fabricated using miniemulsion polymerization in the presence of coupling agent 3-aminopropyltriethoxysilane (APTES) and hexadecane as hydrophobe. The size distribution and morphology of the composite latex particles were characterized by dynamic light scattering and transmission electron micrograph. X-ray photoelectron spectroscopy and Fourier transform infrared spectrophotometer results demonstrate that ZnO nanoparticles were encapsulated into polymer phases. The coupling treatment of ZnO with APTES can improve the dynamic contact angles of ZnO nanoparticle with water to enhance its hydrophobicity. When 0.6% APTES to ZnO (wt/wt) is used to modify ZnO, the encapsulation efficiency of ZnO reaches to 95%. It shows that the high encapsulation efficiency improves dispersion of ZnO nanoparticles in polymer film by scanning electron microscope. The stable structural hybrid latex can adequately exert unique function of nanoparticles in coatings. It indicates that the coatings added the composite latex exhibits perfect antibacterial activity, which has a tremendous potentiality in the field of coating materials.     

Stability of the polymerizable surfactant stabilized latex particles during semibatch emulsion polymerization

The effect of the polymerizable surfactant, sodium dodecyl allyl sulfosuccinate (JS-2), on the stability of polybutyl acrylate latex particles during semibatch emulsion polymerization was investigated in this work. Experimental data show that the ionic strength is the most important parameter in determining the latex stability during the reaction. Both the amount of coagulum produced by intensive coagulation and percentage of the particle volume change (ΔV) caused by limited flocculation increase with increasing electrolyte concentration. The parameter Δ V increases significantly when the concentration of JS-2 in the initial reactor charge ([JS-2]_i) increases. The amount of coagulum increases rapidly when the agitation speed is increased from 400 to 800 rpm. Experiments of coagulation kinetics were carried out to study the stability of latex products toward added salts. The experimental data show that the chemical stability of the latex product increases with increasing pH. Furthermore, the critical coagulation concentration and diffuse potential increase with increasing [JS-2]_i. It is postulated that the increasing electrostatic attraction force between two approaching particles due to the increased [JS-2] _i can increase the apparent magnitude of Hamaker constant.     

The role of surfactant in controlling particle size and stability in the miniemulsion polymerization of polymeric nanocapsules

The influence of surfactant concentration on particle size and stability of nanocapsules with liquid cores, synthesized by an in situ miniemulsion polymerization process, was investigated. Although the role of surfactant in the synthesis of particles in the nanometer range has frequently been documented, the transition to structured particles, which almost consist of a 1:1 weight ratio of encapsulated liquid hydrophobe to polymeric shell, has not received much attention. Capillary hydrodynamic fractionation (CHDF) analyses were used to evaluate particle size. Results were subsequently used to stoichiometrically calculate the area which is occupied per surfactant molecule on the particle surface. These results were compared with “classical” miniemulsion data, i.e. data generated from the synthesis of polymeric latexes in the presence of a hydrophobe, but at a much lower hydrophobe:monomer ratio as was used here. The surface coverage per surfactant molecule could be related to the surface tension of the latex, thus providing a relationship between particle size and stability. CHDF was furthermore used to investigate particle size after grafting of a secondary PMMA shell. Data obtained from CHDF experiments were in all cases confirmed by TEM analysis of the synthesized particles. To conclude, the synthesis of nanocapsules with liquid cores could be successfully scaled-up, with retention of all the characteristics of the final latex.     

Influence of monomer type on miniemulsion polymerization systems stabilized by graphene oxide as sole surfactant

Based on a recent report [J. Polym. Sci. Part A. Polym. Chem. 2013 , 51, 47–58] whereby we demonstrated the synthesis of polystyrene nanoparticles by miniemulsion polymerization stabilized by graphene oxide (GO) nanosheets as sole surfactant, we hereby report the synthesis of hybrid polymer nanoparticles of several members of the (meth)acrylate family as well as the cross‐linker divinylbenzene via the same approach. The nature of the resultant emulsion is strongly linked to the polarity of the monomer used; monomers with a relatively small polar component (based on Hansen solubility parameters) such as lauryl methacrylate and benzyl methacrylate, in addition to styrene, generate stable emulsions that can be effectively polymerized. Particularly polar monomers (e.g., methyl acrylate and methyl methacrylate) formed kinetically stable emulsions in the presence of GO, however rapid coagulation occurred during polymerization. Electron microscopy analysis reveals the formation of polymer nanoparticles with size distribution between 200 and 1000 nm with roughened surface morphologies, indicative of GO sheets adsorbed at the interface. The results of this work demonstrate the applicability of this synthetic route for specific monomers in the preparation of novel graphene‐based polymeric materials. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5153–5162     

Use of a simple surface-active initiator in controlled/living free-radical miniemulsion polymerization under AGET and ARGET ATRP conditions

This communication describes the first example of the efficient use of a simple amphiphilic molecule as both a surfactant and an initiator in the miniemulsion polymerization of methyl methacrylate under AGET and ARGET ATRP conditions.     

Photoinitiated polymerization: Effect of the initiator absorbance

The dependence of the polymerization rate and average chain length on the absorbance of the initiator in the photoinitiated polymerization of vinyl monomers has been evaluated. It is found that a simple model taking into account the spatially inhomogeneous free-radical distribution predicts an order in initiator that changes from 0.5 at low concentration to ?0.5 at high concentration. The maximum rate is obtained, irrespective to any other condition, when the absorbance of the initiator is 2.51.     

Poly(dimethylamino)ethyl methacrylate for use as a surfactant in the miniemulsion polymerization of styrene

A novel Y-shaped macromonomer based on poly[(dimethylamino)ethyl methacrylate] (PDMAEMA) with a narrow molecular weight distribution was synthesized via oxyanion-initiated polymerization in which a potassium alcoholate of trimethylol propane allyl ether (2K-TMPAE) was used as a difunctional initiator. For the miniemulsion polymerization of styrene, this macromonomer acted well both as a comonomer carrying a reactive C=C double bond in its central section and as a pH-responsive polycationic surfactant in media with different pH values. The resulting microspheres composed of a hydrophobic polystyrene core and a hydrophilic PDMAEMA-protonated corona have shown spherical morphology and are quite stable. The nature of the reactive group, the amount of polymeric surfactant, and pH values in the aqueous medium have been systematically investigated during the miniemulsion polymerization by analyzing the evolution of the monomer conversions. The results of FTIR and (1)H NMR spectra demonstrated the generation of the functional particles. The analyses of TEM micrographs and dynamic light scattering (DLS) confirmed that the latices had a relatively narrow particle size distribution. The measurement of the zeta potential gave further evidence of the "hairy" particle structure. Because the reactive group is located in the central section of the macromonomer, the stabilization mechanism of the polymeric surfactant can be ascribed to (1) the absorption of two polycationic and hydrophilic tails that have electrostatic and steric stabilization to decrease the interface tension and (2) the copolymerization with the styrene monomer.     

Preparation of highly monodisperse fluorescent polymer particles by miniemulsion polymerization of styrene with a polymerizable surfactant

Miniemulsion polymerization of styrene (St) in the presence of a hydrophobe (hexadecane:HD) using a cationic polymerizable surfactant (N,N-dimethyl-N-n-dodecyl-N-2-methacryloyloxyethylammonium bromide:C(12)Br) and a cationic initiator (2,2'-azobis(2-amidinopropane) dihydrochloride:V50), called St/C(12)Br/V50 hereafter, proceeded efficiently compared with that using sodium dodecyl sulfate (SDS) and potassium persulfate (KPS), i.e., St/SDS/KPS, providing monodisperse polystyrene latex particles with a narrower particle size distribution. In St/C(12)Br/AIBN, where an oil-soluble initiator, i.e., 2,2'-azobisisobutyronitrile (AIBN), was used in place of V50, little changes in polymerization kinetics or in particle size distribution were observed, while a significant drop in polymerization rate and a broad particle size distribution were observed with St/SDS/AIBN. A polymerizable pyrene derivative (1-pyrenylmethyl methacrylate: PyMMA) was quantitatively incorporated into monodisperse latex particles in St/PyMMA/C(12)Br/V50 compared to pyrene (Py) in St/Py/C(12)Br/V50. Contrary to our expectation, however, increased excimer emission was observed with St/PyMMA/C(12)Br/V50 particles, indicating less evenly distributed pyrene chromophores in the particles. The fluorescence lifetime of pyrene chromophores in St/Py/C(12)Br/V50 particles was determined to be 286 ns, which was 17 times longer than that of pyrene in THF solution.     

Mathematical modeling of seeded miniemulsion copolymerization for oil-soluble initiator

A mathematical model of seeded miniemulsion copolymerization of styrene-methyl methacrylate for oil-soluble initiator is presented. The mathematical model includes the mass transfer, from the miniemulsion droplets to the polymer particles, by both molecular diffusion and collision between miniemulsion droplets and the polymer particles. The mathematical model also includes the calculation of both the distribution of partices with i radicals and the average number of radicals per particle in the miniemulsion copolymerization using oil-soluble initator. Studies were carried out on the mass transfer coefficients of monomers across the interface between the miniemulsion droplet and the aqueous phase, hexadecane concentration in the miniemulsion droplets, the miniemulsion droplet sizes, and the collision between miniemulsion droplets. The results indicated that the copolymerization of styrene-methyl methacrylate was not a mass transfer controlled process. The mass transfer by collision between miniemulsion droplets and polymer particles plays an important role and was included in the model in order to predict the experimental data of seeded miniemulsion copolymerization.     

Formation of homogeneous nanocomposite films at ambient temperature via miniemulsion polymerization using graphene oxide as surfactant

A convenient and industrially scalable method for synthesis of homogeneous nanocomposite films comprising poly(styrene‐stat‐butyl acrylate) and nanodimensional graphene oxide (GO) or reduced GO (rGO) is presented. Importantly, the nanocomposite latex undergoes film formation at ambient temperature, thus alleviating any need for high temperature or high pressure methods such as compression molding. The method entails synthesis of an aqueous nanocomposite latex via miniemulsion copolymerization relying on nanodimensional GO sheets as sole surfactant, followed by ambient temperature film formation resulting in homogeneous film. For comparison, a similar latex obtained by physical mixing of a polymer latex with an aqueous GO dispersion results in severe phase separation, illustrating that the miniemulsion approach using GO as surfactant is key to obtaining homogeneous nanocomposite films. Finally, it is demonstrated that the GO sheets can be readily reduced to rGO in situ by heat treatment of the film. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2289–2297