Hybrid atom transfer radical polymerization system for balanced polymerization rate and polymer molecular weight control

A hybrid polymerization system that combines the fast reaction kinetics of conventional free radical polymerization and the control of molecular weight and distribution afforded by ATRP has been developed. High‐free radical initiator concentrations in the range of 0.1–0.2 M were used in combination with a low concentration of ATRP catalyst. Conversions higher than 90% were achieved with ATRP catalyst concentrations of less than 20 ppm within 2 h for the hybrid ATRP system as compared with ATRPs where achieving such conversions would take up to 24 h. These reaction conditions lead to living polymerizations where polymer molecular weight increases linearly with monomer conversion. As in living polymerization and despite the fast rates and low ATRP catalyst concentrations, the polydispersity of the produced polymer remained below 1.30. Chain extension experiments from a synthesized macroinitiator were successful, which demonstrate the living characteristics of the hybrid ATRP process. Catalyst concentrations as low as 16 ppm were found to effectively mediate the growth of over 100 polymer chains per catalytic center, whereas at the same time negating the need for post polymerization purification given the low‐catalyst concentration. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2294–2301, 2010     

A new tetradentate ligand for atom transfer radical polymerization

The properties of a ligand, including molecular structure and substituents, strongly affect the catalyst activity and control of the polymerization in atom transfer radical polymerization (ATRP). A new tetradentate ligand, N,N′‐bis(pyridin‐2‐ylmethyl‐3‐hexoxo‐3‐oxopropyl)ethane‐1,2‐diamine (BPED) was synthesized and examined as the ligand of copper halide for ATRP of styrene (St), methyl acrylate (MA), and methyl methacrylate (MMA), and compared with other analogous linear tetrdendate ligands. The BPED ligand was found to significantly promote the activation reaction: the CuBr/BPED complex reacted with the initiators so fast that a large amount of Cu(II)Br₂/BPED was produced and thus the polymerizations were slow for all the monomers. The reaction of CuCl/BPED with the initiator was also fast, but by reducing the catalyst concentration or adding CuCl₂, the activation reaction could be slowed to establish the equilibrium of ATRP for a well‐controlled living polymerization of MA. CuCl/BPED was found very active for the polymerization of MA. For example, 10 mol% of the catalyst relatively to the initiator was sufficient to mediate a living polymerization of MA. The CuCl/BPED, however, could not catalyze a living polymerization of MMA because the resulting CuCl₂/BPED could not deactivate the growing radicals. The effects of the ligand structures on the catalysis of ATRP are also discussed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3553–3562, 2004     

Tetramethylguanidino‐tris(2‐aminoethyl)amine: A novel ligand for copper‐based atom transfer radical polymerization

With CuBr/tetramethylguanidino‐tris(2‐aminoethyl)amine (TMG₃‐TREN) as the catalyst, the atom transfer radical polymerization (ATRP) of methyl methacrylate, n‐butyl acrylate, styrene, and acrylonitrile was conducted. The catalyst concentration of 0.5 equiv with respect to the initiator was enough to prepare well‐defined poly(methyl methacrylate) in bulk from methyl methacrylate monomer. For ATRP of n‐butyl acrylate, the catalyst behaved in a manner similar to that reported for CuBr/tris[2‐(dimethylamino)ethyl]amine. A minimum of 0.05 equiv of the catalyst with respect to the initiator was required to synthesize the homopolymer of the desired molecular weight and low polydispersity at the ambient temperature. In the case of styrene, ATRP with this catalyst occurred only when a 1:1 catalyst/initiator ratio was used in the presence of Cu(0) in ethylene carbonate. The polymerization of acrylonitrile with CuBr/TMG₃‐TREN was conducted successfully with a catalyst concentration of 50% with respect to the initiator in ethylene carbonate. End‐group analysis for the determination of the high degree of functionality of the homopolymers synthesized by the new catalyst was determined by NMR spectroscopy. The isotactic parameter calculated for each system indicated that the homopolymers were predominantly syndiotactic, signifying that the tacticity remained the same, as already reported for ATRP. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5906–5922, 2005     

Atom transfer radical polymerization of N‐vinyl carbazole: Optimization to characterization

The homopolymerization of N‐vinylcarbazole was performed with atom transfer radical polymerization (ATRP) with Cu(I)/Cu(II)/2,2′‐bipyridine (bpy) as the catalyst system at 90 °C in toluene. N‐2‐Bromoethyl carbazole was used as the initiator, and the optimized ratio of Cu(I) to Cu(II) was found to be 1/0.3. The resulting homopolymer, poly(N‐vinylcarbazole) (PVK), was formed after a monomer conversion of 76% in 20 h. The molecular weight as well as the polydispersity index (PDI) showed a linear relation with the conversion, which showed control over the polymerization. A semilogarithmic plot of the monomer conversion with time was linear, indicating the presence of constant active species throughout the polymerization. The initiator efficiency and the effect of the variation of the initiator concentration on the polymerization were studied. The effects of the addition of CuBr₂, the variation of the catalyst concentration with respect to the initiator, and CuX (X = Br or Cl) on the kinetics of homopolymerization were determined. With Cu(0)/CuBr₂/bpy as the catalyst, faster polymerization was observed. For a chain‐extension experiments, PVK (number‐average molecular weight = 1900; PDI = 1.24) was used as a macroinitiator for the ATRP of methyl methacrylate, and this resulted in the formation of a block copolymer that gave a monomodal curve in gel permeation chromatography. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1745–1757, 2006     

Kinetic analysis of styrene atom transfer radical polymerization: Extraction of radical‐radical termination rate coefficients

Kinetic studies of the atom transfer radical polymerization (ATRP) of styrene are reported, with the particular aim of determining radical‐radical termination rate coefficients (<k_t>). The reactions are analyzed using the persistent radical effect (PRE) model. Using this model, average radical‐radical termination rate coefficients are evaluated. Under appropriate ATRP catalyst concentrations, <k_t> values of approximately 2 × 10⁸ L mol^?1 s^?1 at 110 °C in 50 vol % anisole were determined. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5548–5558, 2004     

Modeling the reversible addition–fragmentation transfer polymerization process

A kinetic model has been developed for reversible addition–fragmentation transfer (RAFT) polymerization with the method of moments. The model predicts the monomer conversion, number‐average molecular weight, and polydispersity of the molecular weight distribution. It also provides detailed information about the development of various types of chain species during polymerization, including propagating radical chains, adduct radical chains, dormant chains, and three types of dead chains. The effects of the RAFT agent concentration and the rate constants of the initiator decomposition, radical addition, fragmentation, disproportionation, and recombination termination of propagating radicals and cross‐termination between propagating and adduct radicals on the kinetics and polymer chain properties are examined with the model. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1553–1566, 2003     

Template atom transfer radical polymerization of a diaminopyrimidine‐derivatized monomer in the presence of a uracil‐containing polymer

Uracil‐derivatized monomer 6‐undecyl‐1‐(4‐vinylbenzyl)uracil and diaminopyrimidine‐derivatized monomer 2,6‐dioctanoylamido‐4‐methacryloyloxypyrimidine (DMP) were synthesized and polymerized by atom transfer radical polymerization (ATRP). A well‐defined, highly soluble, uracil‐containing polymer, poly[6‐undecyl‐1‐(4‐vinylbenzyl)uracil] (PUVU), was prepared in dioxane at 90 °C with CuBr/1,1,4,7,10,10‐hexamethyltriethylenetetramine as the catalyst and methyl α‐bromophenylacetate as the initiator. PUVU was further used as a template for the ATRP of DMP. The enhanced apparent rate constant of the DMP polymerization in the presence of PUVU indicated that the ATRP of DMP occurred along the PUVU template. The template polymerization produced a stable and insoluble macromolecular complex, PUVU/poly(2,6‐dioctanoylamido‐4‐methacryloyloxypyrimidine). An X‐ray diffraction study confirmed that the complex had strandlike domains. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6607–6615, 2006     

Growth of poly(methyl methacrylate) brushes on silicon surfaces by atom transfer radical polymerization

Poly(methyl methacrylate) (PMMA) brushes are grown by surface‐initiated atom transfer radical polymerization on silicon surfaces at various polymerization temperatures. Kinetic studies show that the layer thickness scales linearly with the degree of polymerization of the polymers under some conditions, indicating a constant graft density of the surface‐attached chains. At high temperatures, the layer growth is a controlled process only for short reaction times, and after a rapid increase, the film growth levels off, and a constant thickness is obtained. At lower reaction temperatures, polymers with a lower polydispersity are obtained, but at the expense of a much slower growth rate. Accordingly, intermediate temperatures yield the highest film thickness on experimentally feasible timescales. The reinitiation of these surface‐grafted PMMA chains at room temperature to either extend the chains or grow a chemically different polyglycidylmethacrylate block demonstrates the presence of active ends and the living nature of the surface‐grafted PMMA chains. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1758–1769, 2006     

Bulk atom transfer radical polymerization of allyl methacrylate

A detailed investigation of the polymerization of allyl methacrylate, a typical unsymmetrical divinyl compound containing two types of vinyl groups, methacryloyl and allyl, with quite different reactivities, was performed with atom transfer radical polymerization (ATRP). Homopolymerizations were carried out in bulk, with ethyl‐2‐bromoisobutyrate as the initiator and with copper halide (CuX, where X is Cl or Br) with N,N,N′,N″,N″‐pentamethyldiethylenetriamine as the catalyst system. Kinetic studies demonstrated that during the early stages of the polymerization, the ATRP process proceeded in a living manner with a low and constant radical concentration. However, as the reaction continued, the increased diffusion resistance restricted the mobility of the catalyst system and interrupted the equilibrium between the growing radicals and dormant species. The obtained poly(allyl methacrylate)s (PAMAs) were characterized with Fourier transform infrared, ¹H NMR, and size exclusion chromatography techniques. The dependence of both the gel point conversion and molecular characteristics of the PAMA prepolymers on different experimental parameters, such as the initiator concentration, polymerization temperature, and type of halide used as the catalyst, was analyzed. These real gel points were compared with the ones calculated according to Gordon's equation under the tentative assumption of equal reactivity for the two types of vinyl groups. Moreover, the microstructure of the prepolymers was the same as that exhibited by those homopolymers prepared by conventional free‐radical polymerization; the fraction of syndiotactic arrangements increased as the reaction temperature was lowered. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2395–2406, 2005     

Effect of ligand on the synthesis of star polymers by resorcinarene‐based ATRP initiators

The effect of the steric hindrance on the initiating properties of two multifunctional resorcinarene‐based initiators in atom transfer radical polymerization (ATRP) was studied by using Cu(I)‐complexes of three multidentate amine ligands in the polymerization of tert‐butyl acrylate and methyl methacrylate. These ligands are less sterically hindered and have higher activities in the catalysis of ATRP of (meth)acrylates than 2,2′‐bipyridine. The polymerizations were faster and more controlled than with the 2,2′‐bipyridyl catalyst, but the tendency for bimolecular coupling increased. Even though the initiator was octafunctional, the resulting star polymers had only four arms. This indicates that the steric hindrance arising from the conformations of the initiators determines the structure of the polymer, but the ligand noticeably affects the controllability of the polymerization © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3349–3358, 2005     

Synthesis of poly(2‐hydroxyethyl methacrylate) in protic media through atom transfer radical polymerization using activators generated by electron transfer

Atom transfer radical polymerization (ATRP) using activators generated by electron transfer (AGET) was investigated for the controlled polymerization of 2‐hydroxyethyl methacrylate (HEMA) in a protic solvent, a 3/2 (v/v) mixture of methyl ethyl ketone and methanol. The AGET process enabled ATRP to be started with an air‐stable Cu(II) complex that was reduced in situ by tin(II) 2‐ethylhexanoate. The reaction temperature, Cu catalysts with different ligands, and variation of the initial concentration ratio of HEMA to the initiator were examined for the synthesis of well‐controlled poly(2‐hydroxyethyl methacrylate) and a poly(methyl methacrylate)‐b‐poly(2‐hydroxyethyl methacrylate) block copolymer. The level of control in AGET ATRP was similar to that in normal ATRP in protic solvents, and this resulted in a linear increase in the molecular weight with the conversion and a narrow molecular weight distribution (weight‐average molecular weight/number‐average molecular weight < 1.3). © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3787–3796, 2006     

Polymer–silicate nanocomposites produced by in situ atom transfer radical polymerization

Polymer–silicate nanocomposites were synthesized with atom transfer radical polymerization (ATRP). An ATRP initiator, consisting of a quaternary ammonium salt moiety and a 2‐bromo‐2‐methyl propionate moiety, was intercalated into the interlayer spacings of the layered silicate. Subsequent ATRP of styrene, methyl methacrylate, or n‐butyl acrylate with Cu(I)X/N,N‐bis(2‐pyridiylmethyl) octadecylamine, Cu(I)X/N,N,N′,N′,N″‐pentamethyldiethylenetriamine, or Cu(I)X/1,1,4,7,10,10‐hexamethyltriethylenetetramine (X = Br or Cl) catalysts with the initiator‐modified silicate afforded homopolymers with predictable molecular weights and low polydispersities, both characteristics of living radical polymerization. The polystyrene nanocomposites contained both intercalated and exfoliated silicate structures, whereas the poly(methyl methacrylate) nanocomposites were significantly exfoliated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 916–924, 2004     

Electrochemically mediated atom transfer radical polymerization with dithiocarbamates as alkyl pseudohalides

Electrochemically mediated atom transfer radical polymerizations (ATRPs) provide well‐defined polymers with designed dispersity as well as under external temporal and spatial control. In this study, 1‐cyano‐1‐methylethyl diethyldithiocarbamate, typically used as chain‐transfer agent (CTA) in reversible addition–fragmentation chain transfer (RAFT) polymerization, was electrochemically activated by the ATRP catalyst Cu^I/2,2′‐bipyridine (bpy) to control the polymerization of methyl methacrylate. Mechanistic study showed that this polymerization was mainly controlled by the ATRP equilibrium. The effect of applied potential, catalyst counterion, catalyst concentration, and targeted degree of polymerization were investigated. The chain‐end functionality was preserved as demonstrated by chain extension of poly(methyl methacrylate) with n‐butyl methacrylate and styrene. This electrochemical ATRP procedure confirms that RAFT CTAs can be activated by an electrochemical stimulus. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 376–381     

One‐pot synthesis of well‐defined multiblock polymer: Combination of ATRP and RAFT polymerization involving cyclic trithiocarbonate

Multiblock polymers were prepared by combination of ATRP (CuBr/tris[(2‐pyridyl)methyl]amine) and RAFT polymerization involving cyclic trithiocarbonate (CTTC). In the combined polymerization system, the ATRP was introduced as constant radical source, CTTC underwent ring‐opening polymerization, and the incorporated trithiocarbonate moieties derived from CTTCs performed as RAFT agent. Through the integrated process, multiblock polymers containing predictable average block number together with controlled molecular weight of the blocks were prepared by one‐pot polymerization. The average block number of polymer was controlled by concentration ratio of CTTC to alkyl halide in ARTP, and the molecular weight of block were well regulated by concentration of CTTC and monomer conversion. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2425–2429, 2010     

Synthesis of poly(methyl methacrylate) in a pyridine solution by atom transfer radical polymerization

Pyridine was used as a solvent for the atom transfer radical polymerization (ATRP) of methyl methacrylate. The homopolymerizations were carried out with methyl 2‐halopropionate (MeXPr, where X was Cl or Br) as an initiator, copper halide (CuX) as a catalyst, and 2,2′‐bipyridine as a ligand from 80 to 120 °C. The mixed halogen system methyl 2‐bromopropionate/copper chloride was also used. For all the initiator systems used, the polymerization reaction showed linear first‐order rate plots, a linear increase in the number‐average molecular weight with conversion, and relatively low polydispersities. In addition, the dependence of the polymerization rate on the temperature is presented. These data are compared with those obtained in bulk, demonstrating the effectiveness of this solvent for this monomer in ATRP. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3443–3450, 2001     

The synthesis of water‐soluble PHEMA via ARGET ATRP in protic media

2‐Hydroxyethyl methacrylate has been polymerized in methanol using activators regenerated by electron transfer (ARGET) atom transfer radical polymerization (ATRP), to produce water‐soluble poly(2‐hydroxyethyl methacrylate) (PHEMA). The various parameters that determine control of the living polymerization have been explored. Using the Cu(II)/TPMA catalyst system (TPMA = tris(2‐pyridylmethyl)amine), controlled polymerization was achieved with Cu concentrations as low as 50 ppm relative to HEMA, with a [TPMA]/[Cu(II)] ratio of 5. Use of hydrazine as the reducing agent generally gave better control of polymerization than use of ascorbic acid. The polymerization conditions were tolerant of small amounts of air, and colorless polymers were easily isolated by simple precipitation and washing steps. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 4084–4092, 2010     

Modeling of molecular weight development in atom transfer radical polymerization

A kinetic model has been developed for atom transfer radical polymerization processes using the method of moments. This model predicts monomer conversion, number‐average molecular weight and polydispersity of molecular weight distribution. It takes into account the effects of side reactions including bimolecular radical termination and chain transfers. The determining parameters include the ratios of the initiator, catalyst and monomer concentrations, as well as the ratios of the rate constants of propagation, termination, transfer and the equilibrium constant between radicals and their dormant species. The effects of these parameters on polymer chain properties are systematically simulated. The results show that an ideal living radical polymerization exhibiting a linear relationship between number‐average molecular weight versus conversion and polydispersity approaching unity is only achievable under the limiting condition of slow monomer propagation and free of radical termination and transfers. Improving polymerization rate usually accompanies a loss of this linearity and small polydispersity. For polymerization systems having a slow initiation, the dormant species exercise a retention effect on chain growing and tend to narrow the molecular weight distribution. Increasing catalyst concentration accelerates the initiation rate and thus decreases the polydispersities. It is also shown that for a slow initiation system, delaying monomer addition helps to reduce the polydispersities. Radical termination and transfers not only slow down the monomer conversion rates but also broaden polymer molecular weight distributions. Under the limiting conditions of fast propagation and termination and slow initiation, the model predicts the conventional free radical polymerization behaviors.     

Copper(0)‐mediated living radical polymerization of acrylonitrile: SET‐LRP or AGET‐ATRP

Cu(0)‐mediated living radical polymerization was first extended to acrylonitrile (AN) to synthesize polyacrylonitrile with a high molecular weight and a low polydispersity index. This was achieved by using Cu(0)/hexamethylated tris(2‐aminoethyl)amine (Me₆‐TREN) as the catalyst, 2‐bromopropionitrile as the initiator, and dimethyl sulfoxide (DMSO) as the solvent. The reaction was performed under mild reaction conditions at ambient temperature and thus biradical termination reaction was low. The rapid and extensive disproportionation of Cu(I)Br/Me₆‐TREN in DMSO/AN supports a mechanism consistent with a single electron transfer‐living radical polymerization (SET‐LRP) rather than activators generated by electron transfer atom transfer radical polymerization (AGET ATRP). ¹H NMR analysis and chain extension experiment confirm the high chain‐end functionality of the resultant polymer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Carbon Dots as a Promising Green Photocatalyst for Free Radical and ATRP‐Based Radical Photopolymerization with Blue LEDs

Carbon dots (CDs) have been used for the first time as a sensitizer to initiate and activate free radical and controlled radical polymerization, respectively, based on an ATRP protocol with blue LEDs. Consideration of diverse heteroatom‐doped CDs indicated that N‐doped CDs could serve as an effective photocatalyst and photosensitizer in combination with LEDs emitting either at 405 nm or 470 nm. Free radical polymerization was initiated by combining the CDs with an iodonium or sulfonium salt in tri(propylene glycol) diacrylate. Polymerization of methyl methacrylate (MMA) by photo‐induced ATRP was achieved with CDs and ethyl α‐bromophenylacetate using Cu^II as catalyst in the ppm range. The polymers obtained showed temporal control, narrower dispersity ?1.5, and chain‐end fidelity. The first‐order kinetics and ON/OFF experiments additionally gave evidence of the constant concentration of polymer radicals. No remarkable cytotoxic activity was observed for the CDs, underlining their biocompatibility.     

Atom transfer radical copolymerization of acrylonitrile and ethyl methacrylate at ambient temperature

Copolymerization of acrylonitrile (AN) and ethyl methacrylate (EMA) using copper‐based atom transfer radical polymerization (ATRP) at ambient temperature (30 °C) using various initiators has been investigated with the aim of achieving control over molecular weight distribution. The effect of variation of concentration of the initiator, ligand, catalyst, and temperature on the molecular weight distribution and kinetics were investigated. No polymerization at ambient temperature was observed with N,N,N′,N′,N″‐pentamethyldiethylenetriamine (PMDETA) ligand. The rate of polymerization exhibited 0.86 order dependence with respect to 2‐bromopropionitrile (BPN) initiator. The first‐order kinetics was observed using BPN as initiator, while curvature in first‐order kinetic plot was obtained for ethyl 2‐bromoisobutyrate (EBiB) and methyl 2‐bromopropionate (MBP), indicating that termination was taking place. Successful polymerization was also achieved with catalyst concentrations of 25 and 10% relative to initiator without loss of control over polymerization. The optimum [bpy]₀/[CuBr]₀ molar ratio for the copolymerization of AN and EMA through ATRP was found to be 3/1. For three different in‐feed ratios, the variation of copolymer composition (F_AN) with conversion indicated toward the synthesis of copolymers having slight changes in composition with conversion. The high chain‐end functionality of the synthesized AN‐EMA copolymers was verified by further chain extension with methyl acrylate and styrene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1975–1984, 2006