Novel high-strength biocomposites based on microfibrillated cellulose having nano-order-unit web-like network structure

A completely new kind of high-strength composite was manufactured using microfibrillated cellulose (MFC) derived from kraft pulp. Because of the unique structure of nano-order-scale interconnected fibrils and microfibrils greatly expanded in the surface area that characterizes MFC, it was possible to produce composites that exploit the extremely high strength of microfibrils. The Youngs modulus (E) and bending strength (_b) of composites using phenolic resin as binder achieved values up to 19 GPa and 370 MPa, respectively, with a density of 1.45 g/cm², exhibiting outstanding mechanical properties for a plant-fiber-based composite. PACS 81.05.Lg; 81.05.Qk     

Nano-fibrillation of pulp fibers for the processing of transparent nanocomposites

Pulp fibers were fibrillated uniformly into nano-sized fibers using a grinder with a specially designed set of grinding disks. To investigate the effect of the fibrillation through the grinder on the physical properties of the composites, dissolved pulp fibers were subjected to various passes through the grinder, and the resulting fibrillated pulp fibers were used to make fibrillated pulp fibers/acrylic resin composites. Scanning electron microscopy observations showed that at above five passes, the structure of the fibrillated pulp fibers did not change significantly. The light transmittances of the composites were increased to 80% up to five passes through the grinder, and did not change after further passes. However, the tensile test and thermal expansion analysis indicated that a degradation of the fibrillated pulp occurred during the grinding treatment. To evaluate the fiber degradation, the degree of crystallinity and degree of polymerization of cellulose were measured. Both decreased as the number of passes through the grinder increased. In addition, to reduce the thermal expansion of composites, the fibrillated pulp fibers were additionally treated by sulfuric acid. The thermal expansion of composites was decreased, because the amorphous region of cellulose was removed. PACS 81.05.Lg; 81.05.Qk; 81.07.-b     

Bacterial cellulose: the ultimate nano-scalar cellulose morphology for the production of high-strength composites

High-strength composites were produced using bacterial cellulose (BC) sheets impregnated with phenolic resin and compressed at 100 MPa. By utilizing this unique material synthesized by bacteria, it was possible to improve the mechanical properties over the previously reported high-strength composites based on fibrillated kraft pulp of plant origin. BC-based composites were stronger, and in particular the Youngs modulus was significantly higher, attaining 28 GPa versus 19 GPa of fibrillated pulp composites. The superior modulus value was attributed to the uniform, continuous, and straight nano-scalar network of cellulosic elements oriented in-plane via the compression of BC pellicles. PACS 81.05.Lg; 81.05.Qk     

Optically transparent composites reinforced with plant fiber-based nanofibers

The fibrillation of pulp fiber was attempted by two methods, a high-pressure homogenizer treatment and a grinder treatment. The grinder treatment resulted in the successful fibrillation of wood pulp fibers into nanofibers. The nanofibers demonstrate promising characteristics as reinforcement material for optically transparent composites. Due to the size effect, the nanofiber-reinforced composite retains the transparency of the matrix resin even at high fiber content such as 70 wt %. Since the nanofiber is an aggregate of semi-crystalline extended cellulose chains, its addition also contributes to a significant improvement in the thermal expansion properties of plastics while maintaining its ease of bending. Cellulose nanofibers have tremendous potential as a future resource since they are produced in a sustainable manner by plants, one of the most abundant organic resources on earth. PACS 81.05.Lg; 81.05.Qk     

The effect of interphase modification on carbon fiber/polyarylacetylene resin composites

Interfacial modification for carbon fiber (CF) reinforced polyarylacetylene (PAA) resin, a kind of non-polar, was investigated. The high carbon phenolic resin was used as coating to treat the surface of CF after oxidation. Atomic force microscopy (AFM) with force modulation mode was used to analyze the interphase of composite. The interlaminar shear strength (ILSS) and mechanical properties of CF/PAA composites were also measured. It was found that the CF/PAA composites treated with oxidation and coating after oxidation had transition area between carbon fiber and PAA resin. The existence of transition area led to the improvement of interfacial performance of composites. Specially, the thickness and stiffness of interphase of composite treated with coating after oxidation were more suitable for CF/PAA composites. Thus, the composite treated with coating after oxidation had the highest value of ILSS and the best mechanical properties.     

Upgrading poly(butylene succinate)/wood fiber composites by esterified lignin

Aliphatic chains were introduced into the macromolecule of kraft lignin using aliphatic chlorides as esterification reagents. The hydrophobicity of esterified lignin (EL) was enhanced as compared to the original lignin. EL was further used as a macromolecular coupling agent in poly(butylene succinate)/chemi-thermomechanical pulp fiber composites. As a result, the composites with enhanced mechanical performance were obtained, and the tensile strength, impact strength, and bending strength were increased by 25.1, 22.4, and 19.3%, respectively, under 2 wt% EL-treatment (synthesized by palmitoyl chloride, –COCl/–OH = 1.5:1) in comparison with those of the specimen without any coupling agent treatment. Furthermore, the composite prepared with EL-treated fibers shows significant lower water absorption ratio than that of untreated one. A significant increase in storage modulus (E′) was observed upon the incorporation of treated fibers. Furthermore, the improved interfacial bonding between treated fibers and matrix was verified by SEM images. The shear viscosity of composite was increased by the incorporation of EL, but in general, the rheological behaviors of composites are not significantly changed.     

Short sisal fiber reinforced polypropylene composites: the role of interface modification on ultimate properties

Sisal fibers have been used for the reinforcement of polypropylene matrix. The compatibilization between the hydrophilic cellulose fiber and hydrophobic PP has been achieved through treatment of cellulose fibers with sodium hydroxide, isocyanates, maleic anhydride modified polypropylene (MAPP), benzyl chloride and by using permanganate. Various fiber treatments enhanced the tensile properties of the composites considerably, but to varying degrees. The SEM photomicrographs of fracture surfaces of the treated composites clearly indicated the extent of fiber–matrix interface adhesion, fiber pullout and fiber surface topography. Surface fibrillation is found to occur during alkali treatment which improves interfacial adhesion between the fiber and PP matrix. The grafting of the fibers by MAPP enhances the tensile strength of the resulting composite. It has been found that the urethane derivative of polypropylene glycol and cardanol treatments reduced the hydrophilic nature of sisal fiber and thereby enhanced the tensile properties of the sisal–PP composites, as evident from the SEM photomicrographs of the fracture surface. The IR spectrum of the urethane derivative of polypropylene glycol gave evidence for the existence of a urethane linkage. Benzoylation of the fiber improves the adhesion of the fiber to the PP matrix. The benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicated a better compatibility between benzoylated fiber and PP. The observed enhancement in tensile properties of permanganate-treated composites at a low concentration is due to the permanganate-induced grafting of PP on to sisal fibers. Among the various treatments, MAPP treatment gave superior mechanical properties. Finally, experimental results of the mechanical properties of the composite have been compared with theoretical predictions.     

Effects of plasma surface modification on the mechanical properties of carbon fiber and carbon fiber/epoxy composite

_The effect of surface treatment on mechanical properties of carbon fibers has been investigated by application of plasma polymerization of selected monomers in the vapor phase. The role of the fiber-matrix interface on carbon fiber-reinforced epoxy resin composites has also been studied. Composites have been prepared separately by the use of plasma-modified and unmodified carbon fibers in the epoxy resin matrix. The mechanical properties of carbon fibers (Hercules and Grafil) as well as of fiber/epoxy composites were examined by using single filament and three-point bending tests, respectively. It was observed that plasma polymerization treatment at selected plasma conditions led to significant improvement of interlaminar shear and flexural strength values of composites.     

Interfacial mechanical properties of carbon nanotube-deposited carbon fiber epoxy matrix hierarchical composites

Functionalized multiwalled carbon nanotubes were successfully deposited on carbon fibers using four different techniques including dip coating, hand layup, spray up and electrophoretic deposition (EPD). A uniform coating of nanotubes was achieved from EPD in comparison to other coating techniques. Later nanotube-coated fibers by EPD were introduced in epoxy resin to investigate interfacial mechanical properties of the developed hierarchical composites by vacuum bagging technique. The increases in flexural and interlaminar shear properties up to 15% and 18% were observed in composites containing nanotube-coated carbon fibers than composites with virgin carbon fibers, respectively. Microscopic observation revealed the proper impregnation of multiscale reinforcements, i.e., carbon fibers and carbon nanotubes, in resin along with the modification of fiber/matrix interface due to the presence of nanotubes at interface. Finally, the mechanisms for improved mechanical properties were identified along with the presentation of a schematic model for better understanding of the improved performance of hierarchical composite after depositing uniformly dispersed nanotubes on carbon fibers.     

Effect of chemical modifications of the pineapple leaf fiber surfaces on the interfacial and mechanical properties of laminated biocomposites

Natural fiber reinforced renewable resource based laminated composites were prepared from biodegradable poly(lactic acid) (PLA) and untreated or surface-treated pineapple leaf fibers (PALF) by compression molding using the film stacking method. The objective of this study was to determine the effects of surface treatment of PALF on the performance of the fiber-reinforced composites. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) were used to aid in the analysis. The mechanical properties of the PLA laminated composites were improved significantly after chemical treatment. It was found that both silane- and alkali-treated fiber reinforced composites offered superior mechanical properties compared to untreated fiber reinforced composites. The effects of temperature on the viscoelastic properties of composites were studied by dynamic mechanical analysis (DMA). From the DMA results, incorporation of the PALF fibers resulted in a considerable increase of the storage modulus (stiffness) values. The heat defection temperature (HDT) of the PALF fiber reinforced PLA laminated composites was significantly higher than the HDT of the neat PLA resin. The differential scanning calorimeter (DSC) results suggest that surface treatment of PALF affects the crystallization properties of the PLA matrix. Additionally, scanning electron microscopy (SEM) was used to investigate the distribution of PLA within the fiber network. SEM photographs of fiber surface and fracture surfaces of composites clearly indicated the extent of fiber–matrix interface adhesion. It was found that the interfacial properties between the reinforcing PALF fibers and the surrounding matrix of the laminated composite are very important to the performance of the composite materials and PALF fibers are good candidates for the reinforcement fiber of high performance laminated biodegradable biocomposites.     

Improving the performance of conventional glass fiber epoxy matrix composites by incorporating nanodiamonds

Multiscale glass fiber epoxy matrix composites containing nanodiamonds were fabricated using vacuum bagging technique. Three different loadings of nanodiamonds were incorporated in epoxy resin after their functionalization through ozone-treatment, i.e., 0.1, 0.3 and 0.5 wt%. The functionalization of nanodiamonds was confirmed by infrared spectroscopy, which improved the dispersion of nanodiamond in epoxy resin thus improving the mechanical properties. Tensile, compression, flexural and interlaminar shear properties of the composites were improved. The tensile, compression and flexural strengths improved up to 36, 56 and 30% by the addition of 0.5 wt% nanodiamonds while the corresponding moduli increased to 30, 125 and 46%, respectively. An improvement of 38% in interlaminar shear strength was observed. The microscopy of the composites was performed using optical and electron microscopy and proper impregnation of glass fibers and the absence of the agglomerates of nanodiamonds were ensured. The homogeneous dispersion of nanodiamonds and their adhering role at fiber/matrix interface improved the mechanical properties of the composites. The developed composites are ideal candidate materials for engineering applications demanding high specific mechanical properties.     

Dynamic mechanical characterization of PMR polyimide/carbon fiber composites modified by fiber coating with silicones

Viscous and elastomeric silicones have been applied as interlayers to carbon fibers in order to develop a tougher, micro-crack resistant, thermally stable polyimide (PMR-15) composite. Carbon fiber is continuously coated with very high molecular weight polydimethylsiloxane (PDMS) and polyvinyl-methylsiloxane (PVMS). Dynamic mechanical properties of the composites have been determined and compared with uncoated carbon fiber reinforced PMR-15 polyimide composites. The presence of the interlayer is shown by the appearance of a new relaxation peak. The peak temperature is found to be a good indication of the degree of the cure of the silicone elastomer. Comparison of the storage moduli of uncoated and coated carbon fiber composites at the service temperature range of the composites indicates that the presence of the silicone interlayer affects the shear moduli of the composites. Apparent activation energy of the α transition of the matrix in the modified composites varies with the amount of interlayer and composition in concert with the impact strength.     

Modified flax fibers reinforced soy-based composites: mechanical properties and water absorption behavior

Flax fibers are often used in reinforced composites which have exhibited numerous advantages such as high mechanical properties, low density and biodegradablility. On the other hand, the hydrophilic nature of flax fiber is a major problem. In this study, we prepare the soybean oil based composites reinforced with protein coated and lipid acylated flax fibers and compare their water uptake properties. Results showed that water resistance properties of the composites are improved where treated flax fibers are used. The composite with lipid acylation of the flax fiber exhibited to enhance tensile strength and water resistance properties. Influences of fiber length, fiber loading and pressure on mechanical properties are also reported.     

Thermal and electrical conductivity of poly(l-lactide)/multiwalled carbon nanotube nanocomposites

Multiwalled carbon nanotubes (MWCNTs) are considered to be the ideal reinforcing agent for high-strength polymer composites, because of their fantastic mechanical strength, high electrical and thermal conductivity and high aspect ratio. Polymer/MWCNTs composites are easily molded, and the resulting shaped plastic articles have a perfect surface appearance compared with polymer composites made using usual carbon or glass fibers. Good interfacial adhesion between the MWCNTs and the polymer matrix is essential for efficient load transfer in the composite. The ultrahigh strength polymer composites demand the uniform dispersion of the MWCNTs in the polymer matrix without their aggregation and the good miscibility between MWCNT and polymer matrix. This approach can also be applied to biodegradable synthetic aliphatic polyesters such as poly(l-lactide) (PLLA), which has received a great deal of attention due to environmental concerns. In this study, PLLA was melt-compounded with MWCNTs. A high degree of dispersion of the MWCNTs in the composites was obtained by grafting PLLA onto the MWCNTs (PLLA-g-MWCNTs). After oxidizing the MWCNTs by treating them with strong acids, they were reacted with l-lactide to produce the PLLA-g-MWCNTs. The mechanical properties of the PLLA/PLLA-g-MWCNT composite were higher than those of the PLLA/MWCNT composite. The electrical conductivity of the composites was determined by measuring the volume resistivity, which is a value of the resistance expressed in a unit volume by two-probe method. The thermal diffusivity and heat capacity of composites was measured by laser flash method, and the effects of modification of the MWCNT in PLLA matrix are discussed.     

Development and characterization of alkali treated abaca fiber reinforced friction composites

Abaca fibers show tremendous potential as reinforcing components in composite materials. The purpose of this study is to investigate the effect of abaca fiber content on physical, mechanical and tribological properties of abaca fiber reinforced friction composites. The friction composites were fabricated by a compression molder and investigated using a friction test machine. The experiment results show that surface treatment of abaca fibers could improve the mechanical properties of abaca fiber and interface bonding strength of the abaca fiber and composite matrix. Density of friction composites decreased with the increasing of abaca fiber content (0 wt%–4 wt%). The different content of abaca fibers had less effect on hardness of specimens, whereas large of impact strength. The specimen F3 with 3 wt% abaca fibers had the lowest wear rate and possessed the best wear resistance, followed by specimen F4 with 4 wt% abaca fibers. The worn surface morphologies were observed using the Scanning Electron Microscopy for study the tribological behavior and wear mechanism. The results show that a large amount of secondary contact plateaus presented on the worn surface of specimen F3 which had relatively smooth worn surface.     

Fiber-matrix adhesion mechanism of pitch-based carbon fiber composites

The fiber-matrix adhesion mechanism in high modulus pitch-based carbon fiber-epoxy matrix composites has been studied. The surface morphology and chemistry of the carbon fibers were examined by microscopic (SEM, STM), thermodynamic and spectroscopic (XPS, Raman) techniques. The interlaminar shear strength and transverse tensile strength of the composites made from surface-treated and untreated fibers were also obtained. In the microscopic analysis, there was no difference in the surface roughness between the surface-treated and untreated fibers. In the thermodynamic and spectroscopic analyses, surface treatment of the carbon fibers increased the amount of surface oxygen. The results indicated that the major role of the surface treatment on the carbon fiber-epoxy resin adhesion is not the mechanical interlocking effect by the surface roughness. The formation of surface oxygen-containing functional groups is assumed to account for the increase in fiber-matrix interfacial adhesion.     

Interphase sizing temperature effect of LaRC PETI-5 on the dynamic mechanical thermal properties of carbon fiber/BMI composites

The dynamic mechanical thermal properties of carbon fiber-reinforced bismaleimide (BMI) composites processed using polyacrylonitrile(PAN)-based carbon fibers unsized and sized with LaRC PETI-5 amic acid oligomer as interphase material at 150°C, 250°C, and 350°C were investigated by means of dynamic mechanical thermal analysis. It was found that the storage modulus, loss modulus, tan δ and the peak temperature significantly depend on the sizing temperature as well as on the presence and absence of LaRC PETI-5 sizing interphase. The result showed that the carbon fiber/BMI composite sized at 150°C had the highest storage modulus at a measuring temperature of 250°C. The storage modulus decreased with increasing sizing temperature from 150°C to 350°C, being influenced by interdiffusion and co-reaction between the LaRC PETI-5 interphase and the BMI matrix resin. The present result is quite consistent with the interfacial result reported earlier in term of interfacial shear strength and interlaminar shear strength of carbon fiber/BMI composites. It is addressed that in the present composite system the sizing temperature of LaRC PETI-5 interphase critically influences not only the interfacial properties but also the dynamic mechanical thermal properties and its control is also important.     

Effect of fiber content and surface treatment on the mechanical properties of natural fiber composites produced by rotomolding

In this study, natural fibers (agave, coir, and pine) were surface treated with maleated polyethylene (MAPE) with two main objectives: (1) to improve the mechanical properties of natural fiber composites produced by rotational molding and (2) to increase the fiber content in the composite. The rotomolded composites were produced at 0, 10, 20, 30, and 40% wt. of fiber contents (treated or untreated) and characterized in terms of morphology and mechanical properties (hardness, impact, tension, and flexion). The results showed that MAPE surface treatment was more successful for agave and coir than for pine fibers due to their respective chemical composition. In general, surface treatment led to better fiber distribution and a more uniform composite morphology allowing the possibility to use higher fiber contents in rotational molding. At low fiber contents (10 and 20% wt.), the mechanical properties were improved using treated fiber composites (TFC) compared to the neat polymer and untreated fiber composites (UFC). Although the mechanical properties of TFC decreased at high fiber contents (30 and 40% wt.), they were substantially higher (about 160, 400, and 100% for impact, tensile, and flexural properties, respectively) than for UFC.     

Carbon fiber/epoxy composite materials cured thermally and with microwave irradiation

In this paper, composite materials of short carbon fibers (CFs) and a thermosetting epoxy were prepared in three different ways: without curing, thermal curing, and thermal curing followed by microwave irradiation. Mechanical properties of the three kinds of CF reinforced plastic (CFRP) composites were studied to explore the effect of microwave irradiation. Microscopic study with the aid of a scanning electron microscope (SEM) was performed on fractured composite surfaces to identify the principle features of failure. Degree of polymerization of the epoxy resin in the three CFRP composites was evaluated by infrared (IR) spectroscopy. The microwave irradiated CFRP exhibited mechanically ductile behavior even though its highest degree of polymerization. Use of microwaves and resultant stronger physico-chemical linkage at the interface between CF and epoxy resin are the main feature of this study.     

Fabrication and Flexural Properties of Bagasse Fiber Reinforced Biodegradable Composites

Biodegradable composites made from bagasse fiber and biodegradable resin were fabricated and the flexural properties of the composites investigated in terms of the effects of fiber length, fiber volume fraction, and different alkali treatments of the bagasse fibers. The flexural properties of the composites increased with the increase in fiber length but decreased below the critical fiber length. The flexural properties increased with the increase in fiber volume fraction. The scanning electron microscope (SEM) micrographs showed that compression of the cellulose structure of bagasse fiber after preparation could have caused enhancement in the flexural properties. Furthermore, when comparing the effects of different alkali treatments of the bagasse fibers, maximum improvement in the flexural properties was observed for the 1% NaOH solution treated fiber composites. After alkali treatment, fibrillation occurred and the surface of the treated fibers became finer; this could contribute to improvement in the fiber‐matrix adhesion and result in enhancing the flexural properties.