Thioether functional chain extender for thermoplastic polyurethanes

In this study, a novel three functional chain extender(TATATRIOL) was synthesized from the reaction of 1,3,5-tri(prop-2-en-1-yl)-1,3,5-triazinane-2,4,6-trione(TATA) with 2-sulfanylethanol. Then new thermoplastic polyurethanes(TPUs) were synthesized by a one-step bulk polymerization from the reaction of 1,1'-methanediylbis(4-isocyanatocyclohexane)(H12MDI), a poly(ethylene adipate) based polyester polyol and a chain extender. Butane-1,4-diol(BD) and the newly synthesized monomer, TATATRIOL, were used as chain extenders. The effects of TATATRIOL on the properties of the TPU were investigated and compared to those of the TPU prepared with BD. The TPUs which derived from the sulfur containing chain extender displayed lower modulus and high elongation at break values than the analogous TPUs derived from BD. Moreover sulfur containing TPUs exhibited higher thermal stability.     

Influence of number of functional groups of hyperbranched polyol on cure kinetics and physical properties of polyurethanes

Curing of polyurethane prepolymer with three hyperbranched polyol was studied using FTIR spectroscopy. The disappearance of the strong isocyanate absorption peak was followed with time and temperature to determine the reaction kinetics. It was shown that all the hyperbranched polyols followed the second order kinetic equation and the reaction rate enhanced with increase in the number of the functional groups of the hyperbranched polyol. Activation energy, activation enthalpy, and activation entropy were also measured. The swelling character of the polyurethanes was investigated with the help of gel fraction, degree of crosslinking, and average molecular weight between crosslinks. Atomic force microscopy indicated phase separated morphology of the cured polyurethanes. The thermal, mechanical, and thermomechanical properties were enhanced when the number of the functional groups in the hyperbranched polyols was increased. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 731–745, 2009     

Thermal analysis and static strength of polyurethanes obtained from glycolysates

In this work thermal stability and tensile strength of polyurethanes obtained from glycolysates was investigated. The glycolysates were produced via glycolysis of waste polyurethane foam (PUR) in the reaction with 1,3-propylene glycol (PG). Polyurethanes were synthesized from the obtained intermediates by the prepolymer method using diisocyanate (MDI) and glycolysis product of molecular mass ranging from 700 to 1000, while 1,4-butylene glycol (BDO) was used as a chain elongation agent. The influence of NCO group concentration in prepolymer on tensile strength and elongation at break of polyurethanes was investigated using Zwick universal tensile tester. Thermal decomposition of the obtained glycolysates and polyurethanes was followed by TG coupled with FTIR spectroscopy. The main products of thermal decomposition have been identified.     

Efficacy of clay content and microstructure of curing agents on the structure–property relationship of new‐generation polyurethane nanocomposites

The physicomechanical properties of new polyurethanes (PUs) derived from toluene diisocyanate, poly(propylene glycol), and cured by third‐generation hyperbranched polyester polyol (HB3), trimethylolpropane (TMP), or glycerol and their nanocomposites have been investigated. An apparent microphase‐segregated morphology of PU nanocomposites cured by HB3 has been observed by transmission electron microscopy and atomic force microscopy. Morphological studies reveal regions of mostly exfoliated and some intercalated morphology in the case of the nanocomposites, which have been further ascertained by X‐ray diffraction analysis. The HB3‐cured PU nanocomposite containing 8 wt% of modified montmorillonite (Cloisite 30B) clay shows approximately 140% increase in tensile strength along with improvement in thermal and dynamic mechanical properties in comparison with the control hyperbranched PU. It has also been found from Fourier transform infrared spectroscopy analysis that the extent of tethering reactions between the polymer chains carrying residual –NCO groups and the reactive hydroxyl (?OH) groups of HB3 is significant, and the nanofiller has been found to preferentially react with the –NCO group of the prepolymer. Furthermore, the properties of HB3‐cured PU have been compared with the glycerol and TMP‐cured PUs and their nanocomposites. The physicomechanical and thermal properties for nanocomposites of HB3‐cured PUs are superior to those of the conventionally cured PUs. Copyright © 2011 John Wiley & Sons, Ltd.     

Thermal degradation of a series of polyester polyurethanes

A series of polyester polyurethanes with a range of polyester contents was prepared from an ethylene glycol/propylene glycol/adipic acid polyster, butane diol, and methylene bis (4-phenyl isocyanate) (MBPI). They were thermally degraded under vacuum and the products of degradation were identified. The urethane linkages decompose first as the temperature is increased and the stability increases with polyester content. Reaction mechanisms were proposed which account for the principal features of the reaction and the products of degradation.     

Microstructure and properties of polyurethanes derived from castor oil

The goal of this work was the synthesis of novel segmented polyurethanes with a high percentage of components derived from renewable sources. The soft segment was a polyol derived from castor oil and the hard segment structure was varied by means of different chain extenders, petrochemical-based 1,4-butanediol (BD) and corn sugar-based 1,3-propanediol (PD). The synthesis was carried out in bulk and without catalyst via a two-step polymerization varying hard segment ratio. Physico-chemical, mechanical and morphological characterization was performed by Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), atomic force microscopy (AFM), mechanical testing and termogravimetric analysis (TGA). Properties have been discussed from the viewpoint of hard/soft microdomain phase separation and also the hard segment nature and formed structure. An increase in hard segment content was accompanied by an increase in hard domain order, crystallinity, and stiffness. The hard segment structures, in addition to the elastic nature of soft segment, provide enough physical crosslink sites to impart properties ranging from elastomeric to rigid behaviour with the increase of hard segment content. Polyurethanes synthesized from bio-based chain extender showed a slightly lower crystallinity in the hard segment structure than that synthesized from BD as the chain extender. This lower crystallinity avoids strength concentrations at the soft/crystalline hard segment interface, thus improving the mechanical properties at high hard segment content. The slightly higher thermal stability observed for BD based polyurethanes is related with their more packed structures and crystallinity observed in the hard segment structure.     

Ternary phase separation in polyurethane elastomers with immiscible soft segments

Polyurethane elastomers with two immiscible hard-segment polyols have been synthesized from homogeneous prepolymer mixtures, to obtain incompatibility on a molecular scale from reaction driven phase separation. Miscibility of a series of different soft-segment polyols and of their prepolymers with 4,4′-diisocyanatodiphenyl methane (MDI) has been investigated by cloud point analysis. UCST-behavior was observed for all binary combinations of polyols and of prepolymers; prepolymer formation lowered UCST with respect to polyols with the option to adjust it by further addition of MDI. Polyurethane elastomers have been synthesized and characterized with respect to their thermal, mechanical and viscoelastic (DMTA) behavior. Broad temperature ranges of loss factor above 0.1 were observed from polyurethanes with two immiscible soft-segment polyols. Rebound resilience, however, was still significant at room temperature, because of the low transition temperatures of the polyols used. Introduction of a third partially miscible component, a hard-segment from tetraethyleneglycol and MDI gave materials with a loss factor above 0.1 over a temperature range from −50 to 120 °C and higher. The studies proved that the concept of intimate mixing of immiscible soft-segments in polyurethanes works for the design of viscoelastic materials with good damping properties.     

Characteristics of polyether urethanes with mixed soft segments,prepared by two- and three-step procedures

A three-step procedure for preparing polyurethanes with mixed polyether segments was suggested. It involves preparation of the “inverse” prepolymer by the reaction of one of oligodiisocyanates with 1,4-butanediol taken in a double excess, followed by the reaction with the other oligodiisocyanate. Polyurethanes with alternating poly(tetramethylene oxide) and poly(propylene oxide) soft segments were prepared by this procedure. Such materials surpass polyurethanes prepared from a mixture of oligodiisocyanates in the strength and softening point of the hard phase. In contrast to poly(tetramethylene oxide) urethane, elastomers with mixed polyether segments do not crystallize.     

Thermal properties of polyurethanes synthesized using waste polyurethane foam glycolysates

In this work thermal transitions and thermal stability of polyurethane intermediates and polyurethanes were investigated. The intermediates were obtained by glycolysis of waste polyurethane (PUR) in the reaction with hexamethylene glycol (HDO). The excess of HDO was not separated from the product after the glycolysis process was finished. The effects of different mass ratio of HDO to PUR foam on selected physicochemical properties (hydroxyl number, Brookfield viscosity and density) were also determined. The polyurethanes were synthesized from the obtained intermediates by the prepolymer method using diisocyanate (MDI) and glycolysis product of molecular mass in range 700/1000 g mol^–1. Hexamethylene glycol, 1,4-butanediol and ethylene glycol were used as chain extender agents. Influence of NCO groups concentration in prepolymer on glass transition temperature (T _g) and storage and loss modulus (E’, E’’) of polyurethanes were investigated by the DMTA method. Thermal decomposition of obtained glycolysates and polyurethanes was followed by thermogravimetry coupled with Fourier transform infrared spectroscopy. Main products of thermal decomposition were identified.     

Structure and properties of polyurethanes based on halogenated and nonhalogenated soy–polyols

Four polyols were prepared by a ring opening of epoxidized soybean oil with HCl, HBr, methanol, and by hydrogenation. Two series of polyurethanes were prepared by reacting the polyols with two commercial isocyanates: PAPI and Isonate 2143L. Generally, the properties of the two series were similar. The crosslinking density of the polyurethane networks was analyzed by swelling in toluene. Brominated polyols and their corresponding polyurethanes had the highest densities, followed by the chlorinated, methoxylated, and hydrogenated samples. The polyurethanes with brominated and chlorinated polyols had comparable glass transition and strength, somewhat higher than the polyurethane from methoxy containing polyol, while the polyurethane from the hydrogenated polyol had lower glass‐transition and mechanical properties. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4062–4069, 2000     

Effect of Chain Length of Polyethylene Glycol and Crosslink Density (NCO/OH) on Properties of Castor Oil Based Polyurethane Elastomers

The equilibrium swelling study of polyurethanes (PU) was carried out in various solvents in order to calculate their solubility parameter. The kinetics of swelling and sorption have also been studied in 1,4‐dioxane at 30°C. The PU was synthesized by reacting a novel polyol (castor oil derivative and epoxy based resin, EpxR) and one of the polyethylene glycols (PEG 200, PEG 400, PEG 600) with different weight compositions, with a toluene diisocyanate (TDI) adduct (derived from toluene diisocyanate and R60 polyol). Different NCO/OH ratio viz. 1, 1.3 and 1.7 were employed in the study. The results were found to vary with the weight composition of polyol components, as well as the crosslink density of the samples. The sorption behavior is also found to vary with the molecular weight of polyethylene glycol employed in the preparations of the polyurethanes. Kinetic studies of swelling revealed that the sorption is anomalous in nature. The diffusion coefficient (D) increased with an increase in the NCO/OH ratio and decreased with an increase in chain length of polyethylene glycol. The sorption coefficient (S) decreased with an increase in crosslink density (NCO/OH) and increased with increasing polyethylene glycol (i.e., PEG 200, PEG 400, and PEG 600) moieties in the polyurethanes. The molecular weight between two crosslink points was calculated using the Flory Rehner equation (24), and hence, the number of chains per unit volume (N) and degree of crosslinking (ν) in all the samples were determined.     

Synthesis of Polyol Tetrabromophthalate and Its Use as a Component for Preparing Foamed Polyurethanes of Reduced Flammability

A procedure was suggested for preparing brominated polyols of reduced viscosity for the synthesis of foamed polyurethanes of reduced flammability. The flame-retarding action of the synthesized polyol tetrabromophthalate in polyurethane was studied in comparison with that of other widely used flame retardants. Evaluation of the effect exerted on the flammability of the polurethane compound by the polyol tetrabromophthalate synthesized, melamine, and aluminum hydroxide shows that all the samples containing flame retardants are self-extinguishing. The shortest combustion time was observed for the sample containing 6% polyol tetrabromophthalate synthesized. The sample containing as a flame retardant additive solely the synthesized polyole tetrabromophthalate also exhibits the highest performance as a heat-insulating material from the viewpoint of thermal conductivity.

     

Quantitative mapping of elastic moduli at the nanoscale in phase separated polyurethanes by AFM

The micro phase separated nanoscale morphology of phase separated polyurethanes (PUs) was visualized by atomic force microscopy (AFM) height and phase imaging of smooth surfaces obtained by ultramicrotonomy. PUs were obtained from 4,4′-methylenbis (phenyl isocyanate) (MDI), 1,4-butanediol (BD) and poly(tetrahydrofurane) polyether polyol (PTHF). The segmented polyether PUs with varying stoichiometric ratio of the isocyanate and hydroxyl groups were prepared to investigate the effect of molar mass, as well as the type and number of end-groups on their morphology and mechanical performance.The PU samples studied show characteristic “fingerprint” AFM phase images. Novel dynamic imaging modes of AFM, including HarmoniX material mapping and Peak Force Tapping were used to assess the mechanical performance of phase separated polyurethanes quantitatively as a function of their molecular structure. The values of surface elastic moduli were determined with nanoscale resolution and were in excellent agreement for both AFM modes. While tensile testing provides a bulk average value for the elastic modulus of the elastomers, the novel AFM based elastic moduli mappings introduced enable the study of surface stiffness with nanoscale resolution in a quantitative way.     

Gel permeation chromatographic analysis of polyurethane prepolymer synthesis kinetics. I. The effect of catalyst

Polyurethane prepolymers are a complex mixture of oligomers. The proportion of the various species in this mixture determines the handling properties of the prepolymer as well as the physical properties of the final polyurethane. An analytical method has been developed that gives a clear and sensitive picture of both the reaction kinetics and the concentrations of the oligomeric species in the prepolymer mixture. The analytical method is applied to the polypropylene glycol/tolylene diisocyanate/catalyst system. The expected changes in reaction rates and in the formation of higher oligomers in the prepolymer were observed when catalyst was added at three different polyol molecular weights. An alternative equation for predicting the number average degree of polymerization is developed for the cases where reactant ratios are significantly less than one. An empirical equation is derived that permits expressing the reaction kinetic data in a linear plot. This equation is used to express the results of this work.     

Preparation of high‐temperature polyurethane by alloying with reactive polyamide

A series of novel poly(urethane amide) films were prepared by the reaction of a polyurethane (PU) prepolymer and a soluble polyamide (PA) containing aliphatic hydroxyl groups in the backbone. The PU prepolymer was prepared by the reaction of polyester polyol and 2,4‐tolylenediisocyanate and then was end‐capped with phenol. Soluble PA was prepared by the reaction of 1‐(m‐aminophenyl)‐2‐(p‐aminophenyl)ethanol and terephthaloyl chloride. The PU prepolymer and PA were blended, and the clear, transparent solutions were cast on glass substrates; this was followed by thermal treatments at various temperatures to produce reactions between the isocyanate group of the PU prepolymer and the hydroxyl group of PA. The opaque poly(urethane amide) films showed various properties, from those of plastics to those of elastomers, depending on the ratio of the PU and PA components. Dynamic mechanical analysis showed two glass‐transition temperatures (T_g's), a lower T_g due to the PU component and a higher T_g due to the PA component, suggesting that the two polymer components were phase‐separated. The rubbery plateau region of the storage modulus for the elastic films was maintained up to about 250 °C, which is considerably higher than for conventional PUs. Tensile measurements of the elastic films of 90/10 PU/PA showed that the elongation was as high as 347%. This indicated that the alloying of PU with PA containing aliphatic hydroxyl groups in the backbone improved the high‐temperature properties of PU and, therefore, enhanced the use temperature of PU. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3497–3503, 2002     

Heteronuclear coordination compounds of copper and cobalt in urethane-yielding reactions

Heteronuclear coordination compounds capable of catalyzing the low-temperature dissociation of urethane groups were synthesized on the basis of copper and cobalt chlorides. The study was performed with an urethane prepolymer produced from oligoester diol and 2,4-toluylene diisocyanate. It was found that the dissociation of urethane groups in the prepolymer is accompanied by formation of carbodiimides and release of 2,4-toluylene diisocyanate. As a result of the subsequent redox interaction, Cu(II) ions are mostly converted to Cu(I), and the involvement of isocyanate groups in the para-position into the reaction processes leads to formation of azoaromatic derivatives. It is shown that their coordination binding by Co(II) ions strongly affects both the supramolecular organization of polyurethanes and a set of their physicomechanical properties.     

Investigation on novel thermoplastic poly(urethane-thiourea-imide)s with enhanced chemical and heat resistance

A new generation of segmented thermoplastic poly(urethane-thiourea-imide)s (PUTIs) was synthesized via reaction of polyethylene glycol and thiourea-based prepolymer with dianhydride as chain extenders. NCO-terminated prepolymer was synthesized from a new diisocyanate, 3-(3-((4-isocyanatophenyl)carbamoyl)thioureido)phenyl-4-isocyanatophenylcarbamate (IPCT), as a hard segment and PEG forming soft segment. The starting materials and polymers were characterized by conventional methods and physical properties such as solubility, solution viscosity, molecular weight, thermal stability and thermal behavior were studied. PUTIs showed partially crystalline structures. Weight average molecular weights of PUTIs (GPC measurements) were in the range of 1,68,694-1,97,035. Moreover, thermogravimetric analysis indicated that poly(urethane-thiourea-imide)s were fairly stable above 500 °C having T₁₀ of 521-543 °C. Investigation of the results authenticated the approach of introducing thiourea (using IPCT) and imide structure in polyurethanes for the improvement of thermal stability. In comparison to typical polyurethanes, these polymers exhibited better heat resistance, chemical resistance as well as processability.     

Synthesis and characterization of new segmented polyurethanes with side‐chain,liquid‐crystalline chain extenders

Liquid‐crystalline, segmented polyurethanes with methoxy–biphenyl mesogens pendant on the chain extender were synthesized by the conventional prepolymer technique and esterification reaction. Two, side‐chain, liquid‐crystalline (SCLC) polyurethanes with mesogens having spacers of six and eight methylene units were prepared. The structures of the mesogenic units and SCLC polyurethanes were confirmed by Fourier transform infrared spectroscopy and ¹H NMR. Polymer properties were also examined by solubility tests, water uptakes, and inherent viscosity measurements. Differential scanning calorimetry studies indicated that the transition temperature of the isotropic to the liquid‐crystalline phase decreased with increasing spacer length. Wide‐angle X‐ray diffraction (WAXD) studies revealed the existence of liquid‐crystalline phases for both SCLC polyurethanes. Polarized optical microscopic investigations further confirmed the thermotropic liquid‐crystalline behaviors and nematic mesophases of both samples. Thermogravimetric analysis displayed better thermal stabilities for both SCLC polymers and indicated that the presence of mesogenic side chains may increase the thermal stability of segmented polyurethanes. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 290–302, 2004     

Characterization of polyurethane network chains by gel permeation chromatography

Starting materials, prepolymers, chain-extended oligomers, and polyurethane network chains were characterized by gel permeation chromatography in order to make clear the change of molecular distribution in the formation of polyurethane networks. The polyurethane networks were prepared from poly(oxypropylene)glycol (PPG 1000, M _n = 997, M _w/M _n = 1.04), 2,4-tolylene diisocyanate, and 1,4-butanediol by the prepolymer method. Polyurethane networks were degraded by the amine degradation method, by which allophanate groups as crosslinking sites were decomposed selectively. The prepolymer had four species. The polydispersity index of the prepolymer (M _w/M _n) was about 2, that is, the most probable distribution. The product of the chain-extending reaction of prepolymer with BD had five species. The molecular-weight distribution of this product was narrower than that of the prepolymer. The polydispersity of the interstitial chains between crosslinking sites was also narrower than that of the chain-extended product. The polyaddition mechanism in the formation of PPG–TDI–BD polyurethane networks was discussed.     

Pyrolysis-mass spectrometry of polymers—II. Polyurethanes

A wide range of commercial polyurethanes have been characterised by pyrolysis mass spectrometry. The samples were heated from 100–500° on a direct inlet prove of a mass spectrometer. The spectra revealed the nature of the isocyanate and the polyol used in the polyurethane. In certain cases, modifying units could also be identified.