Chemically modified cellulose micro- and nanofibrils as paper-strength additives

Chemically modified cellulose micro- and nanofibrils were successfully used as paper strength additives. Three different kinds of cellulose nanofibrils (CNFs) were studied: carboxymethylated CNFs, periodate-oxidised carboxymethylated CNFs and dopamine-grafted carboxymethylated CNFs, all prepared from bleached chemical fibres of dissolving grade, and one microfibrillated cellulose from unbleached kraft fibres. In addition to mechanical characterization of the final paper sheets the fibril retention, sheet density and sheet morphology were also studied as a function of addition of the four different cellulose fibrils. In general, the cellulose fibrils, when used as additives, significantly increased the tensile strength, Young’s modulus and strain-at-break of the paper sheets. The effects of the different fibrils on these properties were compared and evaluated and used to analyse the underlying mechanisms behind the strengthening effect. The strength-enhancing effect was most pronounced for the periodate-oxidised CNFs when they were added together with polyvinyl amine (PVAm) or poly(dimethyldiallylammonium chloride) (pDADMAC). The addition of periodate-oxidised CNFs, with pDADMAC as retention aid, resulted in a 37% increase in tensile strength at a 2 wt% addition and an 89% increase at a 15 wt% addition (from 67 to 92 and 125 kNm/kg, respectively) compared to a reference with only pDADMAC. Wet-strong sheets with a wet tensile index of 30 kNm/kg were also obtained when periodate-oxidised CNFs and PVAm were combined. This significant increase in wet strength is suggested to be the result of a formation of cross-links between the aldehyde groups, introduced by the periodate oxidation, and hydroxyl groups on the lignocellulosic fibres and the primary amines of PVAm. Even though less significant, there was also an increase in wet tensile strength when pDADMAC was used together with periodate-oxidised fibrils which shows that the aldehyde groups are able to increase the wet strength without the presence of the primary amines of the PVAm. As an alternative method to strengthen the fibre network, carboxymethylated CNFs grafted with dopamine, by an ethyl dimethylaminopropyl carbodiimide coupling, were used as a strength additive. When used as an additive, these CNFs showed a strong propensity to form films on and around the fibres and significantly increased the mechanical properties of the sheets. Their addition resulted in an increase in the Young´s modulus by 41%, from 5.1 to 7.2 GPa, and an increase in the tensile strength index of 98% (from 53 to 105 kNm/kg) with 5 wt% retained dopamine-grafted CNFs.     

Influence of fibre–fibre joint properties on the dimensional stability of paper

Measurements have been performed to clarify the connection between fibre–fibre joint properties and dimensional stability using laboratory sheets prepared from never-dried fibres, from heavily hornified fibres having a low molecular contact area between the fibres, and from both hornified and never-dried fibres treated with a polyelectrolyte multilayer (PEM) technique to increase the molecular contact area in the fibre–fibre joint. The influence of the drying mode, i.e. whether the sheets are dried freely or under restraint, was also evaluated. The results showed that neither paper strength nor fibre–fibre joint contact area had any significant influence on the dimensional stability of sheets dried under restraint. On the other hand, when the sheets were dried freely, the PEM-treated sheets expanded to the same extent as, or to an even greater extent than the non-PEM-treated sheets, even though they adsorbed less water for a given change in relative humidity. There was also a correlation between drying shrinkage and dimensional stability, where greater shrinkage was associated with a greater hygroexpansion in the freely dried sheets.     

Analysis of moisture sorption in lyocell-polypropylene composites

The preparation of composites by thermoforming of intermingled fibre slivers is an efficient method to receive high performance and lightweight materials. Cellulosic fibres have benefits like low density and sustainability but the sorption of water due to the high hydrophilicity of the cellulose requires attention. The swelling of the wet fibres changes the fibre-matrix adhesion and as a consequence, the mechanical strength of the composite is influenced negatively. In this study, the thermoplastic polypropylene was combined with lyocell fibres as reinforcement. Moisture sorption isotherms of cellulose/polypropylene composites were recorded as function of relative humidity. Additionally, the specific surface area was analysed by the Brunauer–Emmett–Teller model. It has been found, that the moisture sorption is influenced by the polypropylene (PP) ratio in the composites. At 60% relative humidity the moisture uptake of the lyocell fibres was reduced from 10.8 to 5.8% for lyocell embedded in a composite with 50% polypropylene. Besides the hysteresis between moisture sorption/desorption cycles was found to be proportional to the increased content of PP. The “Parallel Exponential Kinetics” (PEK) model was used to analyse the kinetics of moisture sorption of these composites in more detail. With the help of the PEK model the sorption/desorption kinetics were described by a fast and slow moisture sorption/desorption process. The capacity for rapid moisture sorption is reduced by the formation of PP layers on the lyocell surface. The share of slow moisture sorption increased with increasing PP content in the composite. The results support understanding of the interaction of water with cellulose containing composites.     

Highly ductile fibres and sheets by core-shell structuring of the cellulose nanofibrils

A greater ductility of cellulosic materials is important if they are to be used in increasingly advanced applications. This study explores the potential for using chemical core-shell structuring on the nanofibril level to alter the mechanical properties of cellulose fibres and sheets made thereof. The structuring was achieved by a selective oxidation of the cellulose C2–C3 bonds with sodium periodate, followed by a reduction of the aldehydes formed with sodium borohydride, i.e. locally transforming cellulose to dialcohol cellulose. The resulting fibres were morphologically characterised and the sheets made of these modified fibres were mechanically tested. These analyses showed a minor decrease in the degree of polymerisation, a significantly reduced cellulose crystal width and a greater ductility. At 27 % conversion of the available C2–C3 bonds, sheets could be strained 11 %, having a stress at break of about 90 MPa, and consequently a remarkable tensile energy absorption at rupture of about 9 kJ/kg, i.e. 3–4 times higher than a strong conventional paper. Zero-span tensile measurements indicated that the treatment increased the ductility not only of sheets but also of individual fibres. This suggests that the amorphous and molecularly more mobile dialcohol cellulose is located as a shell surrounding the crystalline core of the cellulose fibrils, and that, at deformations beyond the yield point, this facilitates plastic deformation both within and between individual fibres.     

Effects of drying and pressing on the pore structure in the cellulose fibre wall studied by 1H and 2H NMR relaxation

A 1H and 2H NMR relaxation method was used to investigate the influence of drying and pressing on the pore size and pore size distribution in the cellulose fibre wall. The investigation was made in the moisture interval in which cellulose fibres normally shrink, i.e. from a moisture ratio of about 1.5 g water/g fibre to dry fibres. When the moisture content of a fibre sample was decreased by drying or pressing, the pores decreased in size and the pore size distribution became narrower. It was found that there were only small differences at a given moisture content between the pore size distributions of samples prepared by drying and by pressing. The results also indicate that the pore shrinkage in cellulose fibres during pressing or drying is a process in which the cell wall pores of a wet cellulose fibre successively shrink as the moisture content decreases. It was observed that, at low moisture contents, pressing and drying resulted in different 1H NMR spin-lattice relaxation profiles. This is discussed in terms of morphology differences in the fibre matrix. The mobility of the protons in the solid phase influences the liquid 1H NMR spin-lattice relaxation in heterogeneous systems through magnetization transfer. We have also studied the effects of hornification in recycled pulps     

IFSS, TG, FT-IR spectra of impregnated sugar palm (Arenga pinnata) fibres and mechanical properties of their composites

This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.     

Polymerization of pyrrole on cellulose fibres using a FeCl3 impregnation- pyrrole polymerization sequence

Polypyrrole was polymerized on the surface of cellulose fibres using a sequence of fibre impregnation in FeCl₃ solutions, thickening and re-dispersion in a pyrrole solution. ζ-Potential and adsorption isotherms of the FeCl₃-cellulose systems showed that the adsorption of iron III was associated with the formation of free Fe³⁺ cations in the impregnation liquor. Moreover, under the test conditions applied, the amount of adsorbed iron III was not sufficient to promote the polymerization of a adequate amount of pyrrole on the fibre surface. Optimization of the polymerization reaction required that the FeCl₃ concentration in the impregnation liquor be increased to approximately 1 mol/l with a subsequent decrease of pH to approximately1.8. Based on scanning electron (SEM) micrographs and the low cellulose polymerization degree measured after pyrrole polymerization, we concluded that the decrease in the electric resistance of bulky polypyrrole/cellulose compounds was associated with a not negligible degradation of the cellulose fibres due to acid hydrolysis and the subsequent impossibility to prepare hand sheets with modified fibres due to the insufficient strength of the wet fibre network. The results of this investigation bring into question the use of FeCl₃-pyrrole-cellulose systems for the elaboration of conducting paper sheets with good and stable mechanical properties.     

Moisture Removal from Natural Jute Fibre by Plasma Drying Process

Low temperature plasma process is an effective alternative method compared to the conventional vacuum drying method for removing moisture. Plasma drying removes the moisture from fibres faster and to a lower level than conventional methods. It also improves the surface properties of the fibres. The jute fibre was treated with inert gas argon plasma without damaging the fibre. The OES was used to monitor the moisture desorbed from the fibre during processing. The XRD results revealed a change in the macromolecular structure as well as the crystallinity of the treated fibre. The FTIR and TGA provided the evidence of moisture removal from the fibres. It was found that the plasma treated fibres contain less than 1.8% (wt.) moisture which is a promising result when compared with conventional drying processes.The average tensile strength of the plasma treated fibres increased by 12.5% compared with those treated with the conventional vacuum dry process.     

Mechanical Properties of Regenerated Cellulose Fibres for Composites

Summary: A broad variety of regenerated cellulose fibres was subjected to single fibre tensile tests in order to determine the modulus of elasticity, tensile strength, and failure strain. The results were compared to glass fibres and flax fibres, which are considered the most important technical and natural fibres, respectively. With regard to their modulus of elasticity and tensile strength, regenerated cellulose fibres showed clearly lower values than glass fibres, even when their low density was taken into account. The average modulus of elasticity and tensile strength of regenerated cellulose fibres was also lower than the values measured for flax fibres, but when variability was considered, both fibres performed similarly. In terms of interfacial shear strength with polypropylene, lyocell fibres performed significantly less well than sized glass fibre and ramie fibre. The most important difference between regenerated cellulose fibres and both glass and flax fibres is their high failure strain and thus high work to fracture. The high work to fracture of regenerated cellulose fibres makes them particularly useful for composite applications where high fracture toughness is required.     

Diffusion-induced dimensional changes in papers and fibrillar films: influence of hydrophobicity and fibre-wall cross-linking

The initial dimensional stability of paper measured as hydroexpansion, i.e. when paper is exposed to liquid water, has been considerably improved by combining a periodate-oxidation-induced cross-linking of the fibre wall with the subsequent adsorption of a hydrophobic polyelectrolyte multilayer consisting of three layers of poly(allylamine hydrochloride) and two layers of poly(acrylic acid). This reduced the rate of diffusion of water into the fibre wall at the same time as the diffusion distance was increased, i.e. the water has to diffuse all the way from the top of the sheet and not only from the individual fibre surfaces since capillary absorption was prevented. However, as a consequence, the hydrophobic sheets present a greater expansion maximum before contraction. It is suggested that this may be due to a higher moisture content in the top fibre layers of the hydrophobically modified papers than in the hydrophilic sheets, since all the water is concentrated to the top fibre layers of the hydrophobic papers. Sheets made from bleached kraft pulp or thermo-mechanical pulp as well as model sheets made from microfibrillated cellulose (MFC) were studied. The MFC-sheets were intended as a model of the fibre wall, i.e. a sheet without any fibre joints. The behaviour of the MFC-sheets was similar to that of ordinary sheets when subjected to water, which indicates that the properties of the fibre joints do not affect the hydroexpansion to any great content and that the expansion of the paper is directly linked to the expansion of the fibre wall.     

Preparation of electrically conducting cellulose fibres utilizing polyelectrolyte multilayers of poly(3,4-ethylenedioxythiophene):poly(styrene sulphonate) and poly(allyl amine)

The primary goal with this work is to create electrically conductive cellulose fibres, this has been done to explore possible new applications for fibre based material. This research uses various methods to create polyelectrolyte multilayers (PEMs) on bleached softwood fibres and on SiO₂ model surfaces, by sequentially treating these materials with poly(3,4-ethylenedioxythiophene):poly(styrene sulphonate) (PEDOT:PSS) and poly(allyl amine) (PAH). Paper sheets were then produced from the PEM-modified pulp and evaluated in terms of tensile strength, adsorbed amount of polymer, and electrical conductivity. To evaluate the influence of fibre charge on the measured paper properties, pulps of two different initial fibre charge densities were prepared via carboxymethylation. Because of the bluish colour of PEDOT:PSS, the build-up of PEM could be easily followed, since the fibres grew increasingly darker blue throughout the modification sequence. The conductivity of the fibre network increased by 2−3 orders of magnitude when the pulp of a higher fibre charge density was used. This suggests that it is more important to create a fibrous network with a high fibre-fibre joint strength and a large total joined area in the sheet rather than to maximize the adsorbed amount of PEDOT:PSS. A difference in conductivity could also be noted depending on the polyelectrolyte adsorbed in the outer layer, PAH lowered the conductivity compared to PEDOT:PSS. Evaluating the mechanical properties revealed that the use of PEDOT:PSS reduces the tensile strength of the paper. When five double layers had been adsorbed onto the carboxymethylated sample in which PEDOT:PSS formed the outer layer, calculations indicated a 25% decrease in tensile strength compared to that of reference material without PEMs. ESEM studies indicate that PEM treatment produces a significantly changed and somewhat smoother fibre surface.     

Influence of plasma treatment on the adhesion between a polymeric matrix and natural fibres

The aim of this work is to study the influence of low-pressure plasma treatment on cellulose fibres to improve the adhesion between a polymeric matrix and natural fibres used as reinforcement. To evaluate fibre wettability, contact angle measurements were carried out on flax fibres after treatment with plasma under several conditions. Similarly, contact angle measurements were performed without plasma treatment. A comparison between all the samples led to the definition of the optimal plasma treatment conditions. Once the latter were determined, composite materials were prepared with treated and untreated flax fibres and a low-density polyethylene matrix. Composites, with different fibre contents (5 and 40%) and different fibre lengths (1 and 10 mm), were manufactured using a mixer and a hot plate press. The tensile strengths of the composites were assessed to determine optimal fibre content and length, and the plasma treatment effect was also quantified. It was found that the higher the fibre content, the higher the tensile strength, and the higher the Young’s modulus; however, fibre length did not affect tensile strength. Regarding plasma treatment, composites with treated fibres exhibited a considerably improved tensile strength and Young’s modulus. Plasma treatment effects were also studied by X-ray photoelectron spectroscopy and by differential scanning calorimetric. Finally, an analysis of the fibre surface and an interaction study between the matrix and the fibres was conducted with scanning electron microscopy.     

Cellulose nanofibrils—adsorption with poly(amideamine) epichlorohydrin studied by QCM-D and application as a paper strength additive

In this paper cellulose nanofibrils were used together with a cationic polylelectrolyte, poly(amideamine) epichlorohydrin (PAE), to enhance the wet and the dry strength of paper. The adsorption of nanofibrils and PAE on cellulose model surfaces was studied using quartz crystal microbalance with dissipation (QCM-D) and atomic force microscopy (AFM). The differences in fibril and polyelectrolyte adding strategies onto cellulose fibres were studied by comparing layer-structures and nano-aggregates formed by the nanofibrils and PAE. The results showed that when PAE was first adsorbed on the model fibre surface a uniform and viscous layer of nanofibrils could be adsorbed. When PAE and nanofibrils were adsorbed as cationic aggregates a non-uniform and more rigid layer was adsorbed. Paper sheets were prepared using both the bi-layer and nano-aggregate adding strategy of the nanofibrils and PAE. When PAE and nanofibrils were adsorbed on pulp fibres as a bi-layer system significant increase in both wet and dry tensile strength of paper could be achieved even at low added amounts of PAE. When the substances were added as nano-aggregates the improvements in paper strength properties were not as significant. Bulk and surface nitrogen content analyses of the paper samples showed that the adding strategy does not affect the total adsorbed amount of PAE but it has a strong effect on distribution of substances in the paper matrix which has a crucial effect on paper wet and dry strength development.     

Wide-angle X-ray diffraction study of the effect of periodate oxidation and thermal treatment on the structure of cellulose powder

Cellulose and periodate oxidised cellulose powders were investigated for any structural changes occurring when subjected to thermal treatment, since their use as fillers in composites involves prolonged exposure to high temperatures. The wide-angle X-ray diffraction peak at 2θ = 22·9° for the oxidised cellulose samples was found to decrease almost proportionately to the degree of oxidation of the starting cellulose. Whereas heat treatment of cellulose powder at 120°, 180° and 240°C for three hours also produces a continual decrease in the crystallinity of the cellulose, heat treatment of periodate oxidised cellulose at 120°, 180° and 240°C for three hours produces drastic changes in the crystallinity of the resultant products. For 16% oxidised cellulose heated at 240°C for three hours, almost total crystallinity is lost. This is also seen from the increase in line broadening of the X-ray diffractogram. An interesting feature in the above cases was the appearance of an additional peak at 2θ ≈ 12°. In DTG studies the temperature at which the major loss in weight (～ 62%) occurred was ～ 290°C for most samples. The final weight loss (～ 85%) generally occurred at 430–450°C. The 16% oxidised cellulose behaved somewhat differently, and reasons for this are explained.     

Thermal behaviour of lyocell fibres

Fourier-transform infrared (FTIR) spectroscopy has been applied in combination with wide-angle X-ray diffraction and measurements of strength, fluidity, yellowness, birefringence, and moisture regain to detect microstructural changes in lyocell fibres, a regenerated cellulose fibre, subjected to direct heat and annealing treatments. TMA, and SEM were used to show the effect of direct heat and annealing on lyocell fibres. The FTIR spectroscopy results show that a decrease in intermolecular hydrogen bonding occurs at 70 and 80 °C for annealed and directly heated samples, respectively. The results demonstrate increase of the intensity of O–H stretching vibrations, this associated with hydrogen bonds reforming around 130 °C. Lyocell fibres shrink with direct heating in the temperature range 130–160 °C. The crystallinity decreases gradually with increasing temperature. There is no significant change in colour of the samples annealed up to 150 °C. A continuous increase in the fluidity occurs for the annealed samples in the range 150–230 °C. The tenacity and breaking extension of heated samples decrease with increasing temperature. The lower annealing temperatures cause no observable change in the smooth and void-free surface, but in the annealing temperature range 170–230 °C, substantial non-uniformity is apparent on the surface of the fibres.     

Characterization of sugar palm (Arenga pinnata) fibres

The aim of this study was to characterize tensile and thermal properties of sugar palm (Arenga pinnata) fibres obtained from different heights (1, 3, 5, 7, 9, 11, 13, and 15?m) of sugar palm tree. This study has confirmed that in a mature sugar palm tree, degradation was occurred and altered the properties of its fibre. Fibres obtained at the area of live (green) palm frond were found to have a better tensile properties as a result of its optimum chemical composition especially cellulose, hemicelluloses and lignin. For the fibre obtained from the upper part of sugar palm tree, it shows slightly decreasing trend in tensile properties compared to mature fibres. It is due to the fibres are juvenile where their cell walls are progressively built up thus give slightly lower properties than matured fibres. For the fibre obtained from the area of dead palm frond, the fibres are considered to be degraded biologically. It is believed that polymeric chains in microfibrils were broken and their cellulose content was decreased which demonstrated inferior properties (tensile strength, modulus, elongation at break and toughness). The use of such fibre for application as reinforcing fibre in composite is not recommended since the strength of the fibre and composite will be reduced. There were four phases of decomposition of the fibres where the sequence of decomposition started with decomposition of moisture, followed by hemicelluloses, then cellulose and next is lignin while the ash was the last component left. The thermal degradation of these components were found in ranges of 45?C123, 210?C300, 300?C400, 160?C900 and 1723?°C, respectively. Thermogravimetric analysis and derivative thermogravimetric analysis curves showed that the fibre of 1?m showed higher thermal stability than the fibres of 3?C15?m. The different thermal stability for each fibre was due to different chemical compositions especially when the fibre containing high ash content which result in higher thermal stability.     

The use of polymeric amines to enhance the mechanical properties of lignocellulosic fibrous networks

Cationic polyelectrolytes (polyallylamine and polyvinylamine with different molecular masses) were adsorbed onto lignocellulosic fibres from unbleached and unbeaten spruce chemical fibres with different kappa numbers to investigate the effects on the mechanical properties of the final paper materials. Adsorption isotherms were first established to determine the maximum quantity of polymer that could be adsorbed onto each type of fibre. Paper sheets were then made with different amounts of added polyelectrolyte, and the structural and mechanical properties of the sheets were investigated, as well as the effect of an extra heating. The use of fibres with different kappa numbers led to different responses in terms of adsorption, and thus to differences in the mechanical properties of the resulting sheets. The tensile strength index was significantly increased (almost 50 % improvement in the best case) as a consequence of this polyelectrolyte adsorption onto the fibres, even at as low an adsorption level as 2 mg/g. The heating of paper sheets for 10 min at 160 °C was also shown to improve the tensile strength index by about 10 % for pulps with high kappa number.     

Comparison of molecular orientation and mechanical properties of lyocell fibre tow and staple fibres

Samples of lyocell fibres were taken in the form of filaments from fibre tow of potentially infinite length and in their final condition of staple fibres. Mechanical testing showed comparable tensile strength, but a 50% lower modulus of elasticity for staple fibres and a higher elongation at break compared to filaments from fibre tow. Structural investigation by means of synchrotron wide angle X-ray scattering and birefringence measurement revealed a significantly lower degree of preferred orientation together with less fibre straightness for staple fibres than for filaments. It is concluded that plastic deformation during the processing of staple fibres from filaments induces permanent changes in the orientation of cellulose chains in the fibres, which in turn is responsible for the observed differences in mechanical performance.     

Influence of the Absorbed Water on the Tensile Strength of Flax Fibers

The complex structure of flax fibres involves many chemical biomolecules located in an amorphous matrix in which cellulose micrifibrils are embbeded. The drying of flax fibres influences significantly their tensile strength. This result can be explained by the creation of damages within the fibre and by the modification of the chemical composition of the matrix components. This loss of water involves a modification of the adhesion between the cellulose microfibrils and the matrix. This modification is due to the evolution of the components ensuring the transfer of load between the microfibrils and thus conditioning the strength of the cellular wall.     

Sugar beet cellulose nanofibril-reinforced composites

Cellulose was isolated from sugar beet chips, a by-product of sugar production, by wet chemistry. Further processing of the cellulose with a high-pressure homogeniser led to the disruption of cell walls into nanofibrils. Cellulose sheets obtained by casting and slow evaporation of water showed higher strength and stiffness when homogenised cellulose was used compared to unhomogenised cellulose. These cellulose sheets showed significantly better mechanical performance than Kraft paper tested for reference. The addition of cellulose nanofibrils to a polyvinyl alcohol and a phenol-formaldehyde matrix, respectively, demonstrated excellent reinforcement properties. The best mechanical performance was achieved for a composite with a phenol-formaldehyde resin content of 10%, which showed a tensile strength of 127 MPa, a modulus of elasticity of 9.5 GPa, and an elongation at break of 2.9%.