双层夹芯复合材料结构横向冲击响应实验

采用玻璃纤维增强环氧树脂复合材料层合板作为内、外面板,以PVC泡沫作为芯材,构造了双层夹芯复合材料结构。采用落锤冲击实验,得到了冲击过程的撞击力历史;研究了在不同的冲击能量下,双层夹芯结构的冲击响应及内面板位置对双层夹芯结构冲击响应的影响。实验结果表明,内面板的引入及内面板的位置显著影响双层夹芯结构的撞击力历史,根据该撞击力历史可以优化设计出抗冲击性能优异的新型双层夹芯复合材料结构。     

纸页受力微损伤演化过程的声发射及多元统计特征

纸页受载后的损伤断裂行为涉及其使用性能,对其损伤断裂过程的研究不仅有助于揭示纸页破坏行为的物理本质,而且有助于对纸页质量及其生产、加工工艺作出更加科学合理的评定。本文基于声发射(Acoustic Emission,AE)实验研究纸页内部微损伤演化过程,给出了评估纸页宏观损伤断裂性能的定量描述方法。首先,根据AE信号与微损伤事件之间存在本质上的关联性,通过采集和观测纸页试样受载过程中的AE信号来研究纸页损伤断裂的基本特征;其次,针对所采集AE信号的数据量大、蕴含信息丰富导致数据分析和处理困难的特点,本文采用多元随机变量的分析方法。利用概率熵和Andrews曲线法等统计分析手段对AE数据展开研究分析,并最终利用一条损伤状态轨迹曲线实现了对纸页微损伤演化过程的完整宏观描述。结果表明,纸页微损伤演化过程呈现明显阶段性变化特征;Andrews曲线的聚类结果有效地区分了不同损伤阶段的相似性和差异性,同时,不同损伤阶段中纸样的微观形貌观测提供了实验性的证据。本文以一种典型的牛皮箱板纸为试件,验证了上述方法的有效性。     

Deformation behaviour of paper and board subjected to moisture diffusion

This paper presents a method to predict the through-thickness moisture content distribution and associated induced deformations of paper and cardboard sheets as they are subjected to relative humidity changes. The transient moisture diffusion problem is solved using a “natural” analytic approach that has previously been applied for solving transient heat conduction in multi-layer solids. The deformation behaviour of the sheet during the moisture diffusion process is predicted using a semi-analytical approach based on a Rayleigh–Ritz minimization of the total potential energy. Geometrically nonlinear effects are taken into account. Curvatures of the originally flat sheet are predicted as a function of time, as are the shapes of the sheet for steady-state condition. As multiple solutions exist, stability is studied. The developed model was used to study the deformation behaviour of one paper and two cardboard sheets. Comparisons with finite-element results demonstrate that the developed model provides accurate results. The displacements obtained for steady-state conditions are within +6%. Comparisons with previous steady-state analyses reveal important differences in the shape of one cardboard sheet. This suggests that the moisture diffusion process may influence the configuration assumed by the sheet at steady-state equilibrium. Hence, it may be necessary to take the moisture diffusion into account in the analysis to accurately predict the hygro-mechanical behaviour of paper or cardboard sheets.     

A combined necking and shear localization analysis for aluminum sheets under biaxial stretching conditions

A combined necking and shear localization analysis is adopted to model the failures of two aluminum sheets, AA5754 and AA6111, under biaxial stretching conditions. The approach is based on the assumption that the reduction of thickness or the necking mode is modeled by a plane stress formulation and the final failure mode of shear localization is modeled by a generalized plane strain formulation. The sheet material is modeled by an elastic-viscoplastic constitutive relation that accounts for the potential surface curvature, material plastic anisotropy, material rate sensitivity, and the softening due to the nucleation, growth, and coalescence of microvoids. Specifically, the necking/shear failure of the aluminum sheets is modeled under uniaxial tension, plane strain tension and equal biaxial tension. The results based on the mechanics model presented in this paper are in agreement with those based on the forming limit diagrams (FLDs) and tensile tests. When the necking mode is suppressed, the failure strains are also determined under plane strain conditions. These failure strains can be used as guidances for estimation of the surface failure strains on the stretching sides of the aluminum sheets under plane strain bending conditions. The estimated surface failure strains are higher than the failure strains of the forming limit diagrams under plane strain stretching conditions. The results are consistent with experimental observations where the surface failure strains of the aluminum sheets increase significantly on the stretching sides of the sheets under bending conditions. The results also indicate that when a considerable amount of necking is observed for a sheet metal under stretching conditions, the surface failure strains on the stretching sides of the sheet metal under bending conditions can be significantly higher.     

The effect of submergence on the scattering by the interface between two semi-infinite sheets

This paper considers the reflection and transmission of a flexural-gravity wave within ice sheets floating on water as it propagates through a series of abrupt changes in ice sheet characteristics. The canonical problem involves one such junction at which two semi-infinite ice sheets of different properties are either frozen together or separated by a crack. Unlike most mathematical approaches to problems involving ice sheets, we allow the ice sheets to adopt a variable submergence according to their thickness. The problem is solved using integral equations formulated through the matching of eigenfunction expansions.     

Characteristics of liquid sheets formed by splash plate nozzles

An experimental study was conducted to identify the effect of viscosity on the characteristics of liquid sheets formed by a splash plate nozzle. Various mixtures of corn syrup and water are used to obtain viscosities in the range 1–170 mPa.s. Four different splash plates with nozzle diameters of 0.5, 0.75, 1, and 2 mm, with a constant plate angle of 55° were tested. Liquid sheets formed under various operating conditions were directly visualized. The sheet atomization process for the range of parameters studied here is governed by two different mechanisms: Rayleigh–Plateau (R–P) and Rayleigh–Taylor (R–T) instabilities. R–P occurs at the rim and R–T occurs on the thin sheet. The rim instability can be laminar or turbulent, depending on the jet Reynolds number. The R–T instability of the sheet is observed at the outer edges of the radially spreading sheet, where the sheet is the thinnest. It can also occur inside the sheet, due to formation of holes and ruptures.     

The slowness surfaces of incompressible and nearly incompressible elastic materials

The slowness surface of a compressible elastic material has three sheets whilst that of an incompressible elastic material has only two sheets. The explanation for this qualitative difference is found to be that as the material approaches an incompressible limit the inmost sheet becomes a small sphere collapsing to the origin whilst the other two sheets tend to the two sheets of the limiting incompressible solid. The theory of nearly incompressible materials is developed here because of its important applications to rubberlike solids. Some results on the wave polarisations and on the convexity of the slowness surfaces are also given.     

Stability and capillary dynamics of circular vortex sheets

We investigate the motion of circular vortex sheets with surface tension. A linear stability analysis shows that high modes of the circular vortex sheet are stabilized by surface tension, and the sheet is stable if surface tension is larger than a critical value. The modes of perturbations, n = 1 and 2, are always stable, regardless of surface tension, and the mode n = 3 is also stable for large surface tension. The numerical results show that a stable vortex sheet rotates and oscillates weakly. The oscillations of each mode of the interface mainly consist of two travelling waves of different frequencies in time. The amplitude and the period of the oscillation depend on the mode of the perturbation and surface tension. We also perform long-time computations for the unstable evolution of circular sheets. For a high Weber number, ripples are produced on the sheets, as well as pinching and self-intersection. It is found that the appearance of ripples is associated with the growth of noise. For an intermediate Weber number, the sheet evolves to an exotic structure with small spikes on the fingers, while for a low Weber number, it is nonlinearly stable.     

An extended Marciniak-Kuczynski model for anisotropic sheet subjected to monotonic strain paths with through-thickness shear

Some metal sheet forming processes may induce an amount of plastic shear over the sheet thickness. This paper investigates how formability of anisotropic sheet metal is affected by such through-thickness shear (TTS). The Marciniak-Kuczynski (MK) model framework, a commonly used analytical tool to predict the limit of sheet formability due to the onset of localized necking, is extended in this paper in order to explicitly account for TTS in anisotropic metal sheets. It is a continuation of previous work by the present authors (Eyckens et al., 2009), in which TTS is incorporated for isotropic sheet. This is achieved by the introduction of additional force equilibrium and geometric compatibility equations that govern the connection between matrix and groove in the MK model. Furthermore, in order to integrate plastic anisotropy, a material reference frame available in recent literature is incorporated, as well as a particular model for anisotropic yielding that relies on virtual testing of anisotropic properties (Facet plastic potential), since out-of-plane anisotropy related to TTS cannot be measured experimentally.It is found that formability may be increased by TTS, depending on the direction onto which it is imposed by the forming process. TTS is thus a relevant aspect of the formability in, for instance, sheet forming processes in which sliding contact with friction between sheets and forming tools occur.     

Advances in experiments on metal sheets and tubes in support of constitutive modeling and forming simulations

This work is a review of experimental methods for observing and modeling the anisotropic plastic behavior of metal sheets and tubes under a variety of loading paths, such as biaxial compression tests; biaxial tension tests on metal sheets and tubes using closed-loop electrohydraulic testing machines; the abrupt strain path change method for detecting a yield vertex and subsequent yield loci without unloading; in-plane stress reversal tests on metal sheets; and multistage tension tests. Observed material responses are compared with the predictions of phenomenological plasticity models. Special attention is paid to the plastic deformation behavior of materials commonly used in industry, and to verifying the validity of conventional anisotropic yield criteria for those materials and associated flow rules at large plastic strains. The effects of using appropriate anisotropic yield criteria on the accuracy of simulations of forming defects, such as large springback and fracture, are also presented to highlight the importance of accurate material testing and modeling.     

冰雹撞击下泡沫铝夹芯板的动态响应

在传统单层泡沫夹芯结构的上、下面板之间插入中面板,通过移动中面板的位置,获得了外形尺寸相同、质量相等的5种构型夹芯结构,其上层芯材与芯材总厚度比分别为0:30、10:30、15:30、20:30和30:30。在量纲分析的基础上,应用非线性动力有限元程序LS-DYNA对5种构型夹芯结构进行了冰雹撞击数值分析,研究了中面板位置对夹芯板的能量吸收、能量耗散和动态响应的影响。结果表明:中面板的存在对下层芯材能形成有效的保护;随着中面板位置由上向下移动,夹芯板的抗撞击性能呈现由大到小再增大的态势。数值计算结果对抗冰雹撞击夹芯结构的优化设计具有一定的参考价值。     

Stretch-induced stress patterns and wrinkles in hyperelastic thin sheets

Wrinkles are commonly observed in stretched thin sheets and membranes. This paper presents a numerical study on stretch-induced wrinkling of hyperelastic thin sheets based on nonlinear finite element analyses. The model problem is set up for uniaxial stretching of a rectangular sheet with two clamped ends and two free edges. A two-dimensional stress analysis is performed first under the plane-stress condition to determine stretch-induced stress distribution patterns in the elastic sheets, assuming no wrinkles. As a prerequisite for wrinkling, development of compressive stresses in the transverse direction is found to depend on both the length-to-width aspect ratio of the sheet and the applied tensile strain in the longitudinal direction. A phase diagram is constructed with four different distribution patterns of the stretch-induced compressive stresses, spanning a wide range of aspect ratio and tensile strain. Next, an eigenvalue analysis is performed to find the potential buckling modes of the elastic sheet under the prescribed boundary conditions. Finally, a nonlinear post-buckling analysis is performed to show evolution of stretch-induced wrinkles. In addition to the aspect ratio and tensile strain, it is found that the critical condition for wrinkling and the post-buckling behavior both depend sensitively on the sheet thickness. In general, wrinkles form only when both the magnitude and the distribution area of the compressive stresses are sufficiently large. The wrinkle wavelength decreases with increasing strain, in good agreement with the prediction by a scaling analysis. However, as the tensile strain increases, the wrinkle amplitude first increases and then decreases, eventually flattened beyond a moderately large critical strain, in contrast to the scaling analysis.     

Plasticity of formable all-metal sandwich sheets: Virtual experiments and constitutive modeling

The mechanical behavior of a metallic sandwich sheet material composed of two flat face sheets and two bi-directionally corrugated core layers is analyzed in detail. The manufacturing of the sandwich material is simulated to obtain a detailed unit cell model which accounts for the non-uniform thickness distribution and residual stresses associated with the stamping of the core layers. Virtual experiments are performed by subjecting the unit cell model to various combinations of bi-axial in-plane loading including the special cases of uniaxial tension, uniaxial compression, equi-biaxial tension and shear. The results demonstrate that the core structure’s contribution to the in-plane load carrying capacity of the sandwich sheet material is similar to that of the face sheets. The numerical results are also used to identify the effective yield surface and hardening response of both the core layer and the face sheets. An anisotropic yield function with linear pressure dependency is proposed to approximate the equal-plastic work surfaces for the core structure and face sheets. Furthermore, a new two-surface model with non-linear interpolation based on plastic work density is presented to describe the observed combined isotropic-distortional hardening of the core structure.     

Plane stress yield function for aluminum alloy sheets—part 1: theory

A new plane stress yield function that well describes the anisotropic behavior of sheet metals, in particular, aluminum alloy sheets, was proposed. The anisotropy of the function was introduced in the formulation using two linear transformations on the Cauchy stress tensor. It was shown that the accuracy of this new function was similar to that of other recently proposed non-quadratic yield functions. Moreover, it was proved that the function is convex in stress space. A new experiment was proposed to obtain one of the anisotropy coefficients. This new formulation is expected to be particularly suitable for finite element (FE) modeling simulations of sheet forming processes for aluminum alloy sheets.     

The rigidity of corrugated diaphragms

Summary When the corrugated diaphragm is replaced by a fictitious flat plate of similar properties it is possible to derive a linear differential equation for the deflection. The coefficients of this equation, however, vary in a complicated way and its solution for the pressure-loaded diaphragm is only given for thick and for thin sheets separately. For thick sheets the profile of the corrugation appears to be inessential, whereas for thin sheets it is necessary to distinguish between trapezoidal, triangular and arc-shaped corrugations. By an obvious device the results for thick and for thin sheets are fitted together, so that the deflection can also be determined for the intermediate range of medium sheet thickness. The final results of the present calculation are compared with measurements carried out by others and are found to be in satisfactory agreement with the experiments.It is to be remarked that, compared on the basis of small deflections, the introduction of corrugations into the sheet leads to a considerable increase of rigidity of the diaphragm. The prevailing assertion that the flat plate is more rigid than the corrugated diaphragm holds only for large deflections, because of the non-linearity between the load and the deflection of the flat plate.     

孔结构金属复合夹芯板抗爆炸冲击响应及吸能特性研究

采用有限元方法研究爆炸载荷下四边固支孔结构金属复合夹芯板的动力响应及吸能特性,给出了孔结构金属复合夹芯板的动力响应过程,得到夹芯板的变形模式,比较了孔结构金属复合夹芯板与非孔结构金属复合夹芯板的抗爆炸冲击性能,同时讨论了孔大小、间距、排布方式和面板质量分布等因素对孔结构金属复合夹芯板抗爆炸冲击性能的影响。研究结果表明,迎爆面外面板的孔设计使爆炸冲击波穿过孔洞直接作用在芯材上,增强了芯材的压缩,从而提高了夹芯板的能量吸收能力。同等面密度情况下,内外面板厚度比大于1的孔结构金属复合夹芯板变形挠度小于内外面板厚度比小于1的孔结构金属复合夹芯板。进一步研究发现,通过合理设计内外面板的质量分布,可以使孔结构金属复合夹芯板的抗爆炸冲击性能最优。     

A New Experimental Technique for the Multi-axial Testing of Advanced High Strength Steel Sheets

This paper deals with the development of a new experimental technique for the multi-axial testing of flat sheets and its application to advanced high strength steels. In close analogy with the traditional tension-torsion test for bulk materials, the sheet material is subject to combined tension and shear loading. Using a custom-made dual actuator hydraulic testing machine, combinations of normal and tangential loading are applied to the boundaries of a flat sheet metal specimen. The specimen shape is optimized to provide uniform stress and strain fields within its gage section. Finite element simulations are carried out to verify the approximate formulas for the shear and normal stress components at the specimen center. The corresponding strain fields are determined from digital image correlation. Two test series are performed on a TRIP-assisted steel sheet. The experimental results demonstrate that this new experimental technique can be used to investigate the large deformation behavior of advanced high strength steel sheets. The evolution of the yield surface of the TRIP700 steel is determined for both radial and non-proportional loading paths.     

A double vortex sheet model of the viscous flow near the trailing edge of a lifting aerofoil

Classical definitions of boundary layer mass and momentum flux deficiency thicknesses can lead to gross errors when applied to measurements near a trailing edge where the flow curvature in the free stream is appreciable. This paper presents a double vortex sheet model as a development from the single vortex sheet model of Helmholtz and others. Two bound vortex sheets define a potential function which can describe a flow with the same mass and momentum flux deficiencies as the viscous regions. The bound nature of these sheets allows the modelling of the integral properties of these regions while retaining the advantages of a potential flow. The application to the flow near the trailing edge of a lifting aerofoil is given     

Stretch-induced wrinkling of polyethylene thin sheets: Experiments and modeling

This paper presents a study on stretch-induced wrinkling of thin polyethylene sheets when subjected to uniaxial stretch with two clamped ends. Three-dimensional digital image correlation was used to measure the wrinkling deformation. It was observed that the wrinkle amplitude increased as the nominal strain increased up to around 10%, but then decreased at larger strain levels. This behavior is consistent with results of finite element simulations for a hyperelastic thin sheet reported previously (Nayyar et al., 2011). However, wrinkles in the polyethylene sheet were not fully flattened out at large strains (>30%) as predicted for the hyperelastic sheet, but exhibited a residual wrinkle whose amplitude depended on the loading rate. This is attributed to the viscoelastic response of the material. Two different viscoelastic models were adopted in finite element simulations to study the effects of viscoelasticity on wrinkling and to improve the agreement with the experiments, including residual wrinkles and rate dependence. It is found that a parallel network model of nonlinear viscoelasticity is suitable for simulating the constitutive behavior and stretch-induced wrinkling of the polyethylene sheets.     

Atomistic simulation of free transverse vibration of graphene,hexagonal SiC,and BN nanosheets

Free transverse vibration of monolayer graphene, boron nitride (BN), and silicon carbide (SiC) sheets is inves-tigated by using molecular dynamics finite element method. Eigenfrequencies and eigenmodes of these three sheets in rectangular shape are studied with different aspect ratios with respect to various boundary conditions. It is found that aspect ratios and boundary conditions affect in a similar way on nat-ural frequencies of graphene, BN, and SiC sheets. Natural frequencies in all modes decrease with an increase of the sheet's size. Graphene exhibits the highest natural frequen-cies, and SiC sheet possesses the lowest ones. Missing atoms have minor effects on natural frequencies in this study.