The effect of agitation speed,enzyme loading and substrate concentration on enzymatic hydrolysis of cellulose from brewer’s spent grain

Brewer’s spent grain components (cellulose, hemicellulose and lignin) were fractionated in a two-step chemical pretreatment process using dilute sulfuric acid and sodium hydroxide solutions. The cellulose pulp produced was hydrolyzed with a cellulolytic complex, Celluclast 1.5 L, at 45 °C to convert the cellulose into glucose. Several conditions were examined: agitation speed (100, 150 and 200 rpm), enzyme loading (5, 25 and 45 FPU/g substrate), and substrate concentration (2, 5 and 8% w/v), according to a 2³ full factorial design aiming to maximize the glucose yield. The obtained results were interpreted by analysis of variance and response surface methodology. The optimal conditions for enzymatic hydrolysis of brewer’s spent grain were identified as 100 rpm, 45 FPU/g and 2% w/v substrate. Under these conditions, a glucose yield of 93.1% and a cellulose conversion (into glucose and cellobiose) of 99.4% was achieved. The easiness of glucose release from BSG makes this substrate a raw material with great potential to be used in bioconversion processes.     

Morphological evolution of curauá fibers under acid hydrolysis

Cellulose whiskers were obtained by means of sulfuric acid hydrolysis of curauá fibers. Before hydrolysis, the natural fibers were treated with an alkaline solution to remove the non-cellulosic content. Fiber degradation evolution and cellulose whisker formation were analyzed by structural and morphological analysis. The original fiber structure underwent a fragmentation mechanism after being exposed for 3?min to sulfuric acid. Cellulose whiskers were lixiviated from the fiber surface after 10?min of hydrolysis, developing two scenarios: one where the whiskers became unattached from the original fiber, and the other which remained attached. The cellulose whiskers presented a needle-like geometry with an approximate diameter of 11?nm and average length of 185?nm, after 30?min of acid hydrolysis. Based on microscopic characterization, a schematic representation of the morphological evolution of the cellulose fibers submitted to acid hydrolysis is proposed.     

Indirect evidence of supramolecular changes within cellulose microfibrils of chemical pulp fibers upon drying

Dried and never-dried chemical pulps were subjected to strong sulfuric acid hydrolysis and the dimensions of the resulting cellulose nanocrystals (CNCs) were characterized by AFM image analysis. Although the average length of CNCs was fairly similar in all samples (55–65 nm), the length distribution histograms revealed that a higher number of longer crystals and a lower number of shorter crystals were present in the CNC suspensions prepared from never-dried pulps. The distinction was hypothetically ascribed to tensions building in individual cellulose microfibrils upon drying, resulting in irreversible supramolecular changes in the amorphous regions. The amorphous regions shaped by tensions were deemed as more susceptible to acid hydrolysis.     

A study of the mechanical, thermal and morphological properties of microcrystalline cellulose particles prepared from cotton slivers using different acid concentrations

Microcrystalline cellulose (MCC) particles are mostly prepared by acid hydrolysis of various agro sources. Acid hydrolysis is usually carried out with high concentration (64 wt%) of sulfuric acid. Here, an attempt has been made to optimize lower acid concentrations which can effectively produce MCC particles. In this work, different concentrations of sulfuric acid (20, 30, 35, 40, 47 and 64 wt%) have been used to prepare MCC particles, which have been characterized by XRD, particle size analysis, scanning electron microscopy, transmission electron microscopy, nanoindentation and thermogravimetric analysis. MCC prepared with 35 and 47% sulfuric acid (MCC 35 and MCC 47) had finest particle size and fibrils were produced in the range of 15–25 nm. MCC 20 showed wide particle size distribution, indicating low breakdown of the cellulose chains. The energy absorption behavior and mechanical properties of the MCC pellets were determined by nanoindentation test for the first time. MCC 35 pellets exhibited lowest modulus and hardness.     

Effect of microcrystalline and nanocrystals cellulose fillers in materials based on PLA matrix

The aim of this work was to compare the effects of microcrystalline cellulose (MCC) and cellulose nanocrystals (CNC) addition on the properties of PLA matrix. The CNC were obtained by acid hydrolysis of the MCC. Both MCC and CNC were separately incorporated in PLA at ratios of 3, 5 and 7 wt%. In some compositions, organophilic silica (R972) was added to improve the cellulose-matrix compatibility. The properties of the materials were evaluated by FTIR, XRD, NMR and mechanical tests. Functional groups and crystalline structure of MCC and CNC were determined by FTIR and XRD, respectively. NMR T₁H values showed that films containing CNC presented better interfacial interaction than those containing MCC, and indicated that R972 acts as compatibilizer. MCC and CNC acted as nucleating agents for PLA crystallization and there was an improvement in the mechanical performance of materials with the addition of CNC.     

Insight into the extraction and characterization of cellulose nanocrystals from date pits

This study aims to extract and characterize cellulose nanocrystals (CNCs) from date pits (DP), an agricultural solid waste. Two methods were used and optimized for the cellulose nanocrystals (CNCs) extraction, namely the mechanical stirrer method (CNCs₁) and the Soxhlet apparatus method (CNCs₂) in terms of chemical used, cost, and energy consumption. The results showed that scanning electron microscopy revealed the difference in the morphology as they exhibit rough surfaces with irregular morphologies due to the strong chemical treatments during the delignification and bleaching process. Moreover, transmission electron microscopy analysis for CNCs reveals the true modification that was made through sulfuric acid hydrolysis as it presents cellulose microfibrils with a packed structure. Fourier transform infrared proved that the CNCs were successfully extracted using the two methods since most of the lignin and hemicellulose components were removed. The crystallinity index of CNCs₁ and CNCs₂ was 69.99%, and 67.79%, respectively, and both presented a high yield of CNCs (≥10%). Ultimately, both techniques were successful at extracting CNCs. Based on their cost-effectiveness and time consumption, it was concluded that method 1 was less expensive than method 2 based on the breakdown of the cost of each step for CNCs production.     

Well defined thermostable cellulose nanocrystals via two-step ionic liquid swelling-hydrolysis extraction

Cellulose nanocrystals were prepared from cotton fibers by a two-stage method involving ionic liquid swelling treatment followed by hydrolysis under mild acid conditions. Controlled swelling of cellulosic fibers was achieved in 1-butyl-3-methylimidazolium chloride ([BMIM]Cl) at 80 °C, while avoiding extensive dissolution of crystalline regions. Since the accessibility of the substrate was considerably enhanced, the hydrolysis occurred even under mild conditions, using up to 60 times less sulfuric acid than the traditional extraction methods based on concentrated sulfuric acid. The effects of process parameters on nanoparticle morphology, composition and stability were investigated. The individual rod-like nanocrystals, observed under field emission gun scanning electron microscopy, exhibited an average diameter of around 20 nm and a length ranging from 150 to 350 nm. According to X-ray photoelectron spectroscopy and thermogravimetric analysis, the surface of the so-extracted nanoparticles proved to be deprived of contaminating sulfate groups leading to significantly higher thermal stability with respect to cellulose nanocrystals extracted by traditional method in concentrated sulfuric acid.     

Dispersion of cellulose nanocrystals in polar organic solvents

In an attempt to prepare stable dispersions of cellulose nanocrystals in dipolar aprotic solvents, dilute aqueous suspensions of cellulose nanocrystals were prepared by sulfuric acid hydrolysis of cotton. The aqueous suspensions were freeze-dried, and then sonicated in the solvent of interest. Dispersions of 1 and 3% w/v concentration were prepared in polar organic solvents DMSO and DMF. The dispersions showed flow birefringence. The redispersion was incomplete, and there was some evidence for aggregation in the suspensions. A small amount of water appeared to be critical to suspension stability. Birefringent cellulose films were prepared from the dispersions by drying under vacuum and at ambient conditions.     

Transcrystallization of polypropylene at cellulose nanocrystal surfaces

There is a resurgence of interest in composite materials incorporating cellulose as fibrous reinforcement in semicrystalline melt-processed polymers. Potential natural cellulose sources range from flax and ramie fibres down to whiskers and nanocrystals isolated from bacteria. It has long been known that the crystallization of matrix polymers such as polypropylene may be preferentially nucleated by Cellulose I surfaces, leading to a “transcrystalline” layer around the fiber. In this note, a transcrystalline layer at the edge of films cast from cellulose nanocrystal suspensions is demonstrated, and preferential nucleation of polypropylene on nanocrystals deposited on a glass surface is also observed.     

Development of biopolymer/cellulose/silica nanostructured hybrid materials and their characterization by NMR relaxometry

The objective of this study was to investigate the preparation and properties of hybrid materials composed of poly(lactic acid) (PLA) and poly(lactic acid)/poly(lactic-co-glycolic acid) (PLA/PLGA) blends employing cellulose nanocrystals (CNCs) and/or organophilic silica (R972) as nanoparticles. The CNCs were obtained by acid hydrolysis of commercially available microcrystalline cellulose (MCC). The materials were produced in film form by solution casting. Organophilic silica was incorporated at a ratio of 3 wt.%, and CNCs were added at ratios of 3 wt.% and 5 wt.% in relation to the weight of the polymer matrix. Two series of films were obtained. The first was prepared using only PLA as the matrix, and the second was obtained using blends of PLA and PLGA. The properties of the films were evaluated by X-ray diffractometry, nuclear magnetic resonance, Fourier-transform infrared spectroscopy and measurement of mechanical properties. The results revealed that each nanoparticle, whether added individually or combined with the other type of nanoparticle, induced different final material properties. Cellulose nanocrystals can act as nucleating agents for the crystallization of PLA. There was an improvement in the mechanical performance of films with the addition of CNCs. Further, the incorporation of silica combined with CNCs resulted in the generation of films with the strongest mechanical properties. The results of this study indicate that silica decreases the surface tension between PLA-cellulose and PLA/PLGA-cellulose.     

Rodlike Cellulose Microcrystals: Structure,Properties, and Applications

Summary: In this article we present some interesting properties of rodlike cellulose microcrystals (so‐called “whiskers”). These microcrystals can be obtained from different cellulose sources such as wood, cotton, or animal origin. When submitted to acid hydrolysis, the cellulose fibers yield stable aqueous suspensions because of the presence of negative charges on the surface of the microcrystallites during the hydrolysis process. The obtained microcrystals are rod‐shaped particles, the dimensions of which depend on the cellulose origin. For instance, the cotton whiskers have typical dimensions varying from 100 to 300 nm in length, L, and 8 to 10 nm in diameter, d, while those of the tunicate whiskers range from 100 nm to few micrometers in length and 10 to 20 nm in diameter. At very low concentrations, these whiskers are randomly suspended in water and form an isotropic phase. When the concentration reaches a critical value, the whiskers spontaneously display ordered phases showing interesting liquid crystal properties (nematic and chiral nematic). The chiral nematic orders can be retained after evaporation of the solvent (generally water), leaving iridescent films. The reflected color can be controlled by changing either the ionic strength or by applying an electric field. These colloidal particles have been investigated using several techniques including small‐angle neutron scattering (SANS), small angle X‐ray scattering, rheology, and more recently dynamic and static light scattering techniques (DLS and SLS) to highlight their static and dynamic behavior. Because of their geometry, important axis ratio (L/d), and high crystallinity, these rods have been also extensively used to process nanocomposites based on polymer matrices, to reinforce their mechanical properties. All these properties are discussed in this contribution.

Rodlike nanocrystals in aqueous suspension (left, Tunicate, 1 wt.‐%) and film (right), observed between cross‐polarizers.     

A technique for production of nanocrystalline cellulose with a narrow size distribution

Nanocrystalline cellulose (NCC) was prepared by sulfuric acid hydrolysis of microcrystalline cellulose. A differential centrifugation technique was studied to obtain NCC whiskers with a narrow size distribution. It was shown that the volume of NCC in different fractions had an inverse relationship with relative centrifugal force (RCF). The length of NCC whiskers was also fractionized by differential RCF. The aspect ratio of NCC in different fractions had a relatively narrow range. This technique provides an easy way of producing NCC whiskers with a narrow size distribution.     

纳米纤维素晶须的表面醋酸酯化改性及复合材料的力学性能

采用硫酸水解法制备纳米纤维素晶须, 再以冰醋酸为分散介质, 浓硫酸为催化剂, 醋酸酐为酯化剂对纳米纤维素晶须进行不同程度醋酸酯化改性, 得到醋酸酯化的纳米纤维素. 采用红外光谱(FTIR)、 X射线光衍射(XRD)、 透射电子显微镜(TEM)和X射线光电子能谱(XPS)等手段对改性产物进行分析和表征. 结果表明, 改性纳米纤维素晶须中醋酸酯基的平均取代度过小或过大时均不适宜用作复合材料的增强相. 当改性纳米纤维素晶须中醋酸酯基的平均取代度为0.05时, 醋酸酯化反应只发生在纳米纤维素晶须的表面. 此时, 晶须能在丙酮中稳定悬浮, 表现出流动双折射现象, 并保持了改性前纳米纤维素晶须的棒状形态和高结晶度. 将这种改性后的纳米纤维素晶须作为增强相与醋酸纤维素通过溶液浇铸法制成纳米复合膜, 结果显示, 与空白醋酸纤维素膜相比, 添加改性纳米纤维素晶须后, 纳米复合膜的拉伸强度、 杨氏模量和断裂伸长率都得到了提高. 在玻璃化转变区间纳米复合膜储能模量的降低幅度小于空白膜.     

Cellulose hydrolysis using zinc chloride as a solvent and catalyst

Cellulose gel with < 10% of crystallinity was prepared by treatment of microcrystalline cellulose, Avicel, with zinc chloride solution at a ratio of zinc chloride to cellulose from 1.5 to 18 (w/w). The presence of zinc ions in the cellulose gels enhanced the rate of hydrolysis and glucose yield. The evidence obtained from X-ray diffraction, iodine absorption experiments; and Nuclear Magnetic Resonance spectra analysis suggested the presence of zinc-cellulose complex after Avicel was treated with zinc chloride. Zinc-cellulose complex was more susceptible to hydrolysis than amorphous cellulose. Under the experimental condition, cellulose gels with zinc ions were hyrolyzed to glucose with 95% theoretical yield and a concentration of 14% (w/v) by cellulases within 20 h. The same gel was hydrolyzed by acid to glucose with 91.5% yield and a concentration of 13.4% (w/v).     

Selective hydrolysis of cellulose for the preparation of microcrystalline cellulose by phosphotungstic acid

Microcrystalline cellulose (MCC), prepared from natural cellulose through acid hydrolysis, has been widely used in the food, chemical and pharmaceutical industries because of its high degree of crystallinity, small particle size and other characteristics. Being different from conventional mineral acids, phosphotungstic acid (H₃PW₁₂O₄₀, HPW) was explored for hydrolyzing cellulose selectively for the preparation of MCC in this study. Various reaction parameters, such as the acid concentration, reaction time, temperature and solid-liquid ratio, were optimized. Rod-like MCC was obtained with a high yield of 93.62 % and also exhibited higher crystallinity and narrower particle diameter distribution (76.37 %, 13.77–26.17 μm) compared with the raw material (56.47 %, 32.41–49.74 μm) at 90 °C for 2 h with 58 % (w/w) HPW catalyst and a solid-liquid radio of 1:40. Furthermore, HPW can easily be extracted and recycled with diethyl ether for four runs without affecting the quality of the MCC products. The technology of protecting the crystalline region while selectively hydrolyzing the amorphous region of cellulose as much as possible by using HPW is of great significance. Due to the strong Brønsted acid sites and highest activity in solid heteropoly acid, the use of effective homogeneous HPW may offer an eco-friendly and sustainable way to selectively convert fiber resources into chemicals in the future.     

High reinforcing capability cellulose nanocrystals extracted from <Emphasis Type="Italic">Syngonanthus nitens</Emphasis> (Capim Dourado)

The chemical composition and morphology of Syngonanthus nitens (Capim Dourado) fibers were investigated. An unusual low lignin content and high holocellulose content have been observed. High aspect ratio cellulose whiskers were prepared from these lignocellulosic fibers by an acid hydrolysis treatment. The average diameter and length were 4.5 nm and 300 nm, respectively, giving rise to an aspect ratio around 67. Natural Rubber nanocomposite films reinforced with cellulose whiskers extracted from capim dourado were prepared by film casting. The mechanical properties of the ensuing nanocomposite films were investigated in both the linear and the non-linear range using dynamical mechanical analysis and tensile tests, respectively. The reinforcing effect observed above the glass transition temperature of the matrix was higher than the one observed for other polysaccharide nanocrystals and cellulose whiskers extracted from other sources.     

Effects of cellulose whiskers on properties of soy protein thermoplastics

Environmentally-friendly SPI/cellulose whisker composites were successfully prepared using a colloidal suspension of cellulose whiskers, to reinforce soy protein isolate (SPI) plastics. The cellulose whiskers, having an average length of 1.2 microm and diameter of 90 nm, respectively, were prepared from cotton linter pulp by hydrolyzing with sulfuric acid aqueous solution. The effects of the whisker content on the morphology and properties of the glycerol-plasticized SPI composites were investigated by scanning electron microscopy, dynamic mechanical thermal analysis, differential scanning calorimetry, ultraviolet-visible spectroscopy, water-resistivity testing and tensile testing. The results indicated that, with the addition of 0 to 30 wt.-% of cellulose whiskers, strong interactions occurred both between the whiskers and between the filler and the SPI matrix, reinforcing the composites and preserving their biodegradability. Both the tensile strength and Young's modulus of the SPI/cellulose whisker composites increased from 5.8 to 8.1 MPa and from 44.7 to 133.2 MPa, respectively, at a relative humidity of 43%, following an increase of the whisker content from 0 to 30 wt.-%. Furthermore, the incorporation of the cellulose whiskers into the SPI matrix led to an improvement in the water resistance for the SPI-based composites.     

Effects of pretreatments on crystalline properties and morphology of cellulose nanocrystals

Cellulose nanocrystals (CNCs) have drawn tremendous attention because of their extraordinary physical and chemical properties as well as renewability and sustainability. In this work, after a range of pretreatments, such as freeze-drying, ball-milling, mercerization, N-methylmorpholine-N-oxide dissolution and ionic liquid dissolution, various CNCs with different crystalline properties and morphologies were obtained by hydrolysis or oxidation. XRD and AFM were used to determine the influences of pretreatments on the crystalline properties and morphologies of CNCs. New methods, i.e., specific pretreatments followed by sulfuric acid hydrolysis or 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) oxidation, were developed to obtain sphere-like CNCs. It was found that sphere-like CNCs were more likely to be obtained from cellulose materials possessing high accessibility. Pretreatments produced cellulose with various crystallinities and polymorphs, and therefore changed the yields of CNCs and influenced their morphology. CNCs prepared by TEMPO oxidation generally had smaller size than the corresponding products obtained by sulfuric acid hydrolysis. In addition, for the dissolved/regenerated cellulose, TEMPO oxidation was a better method to yield sphere-like CNCs than sulfuric acid hydrolysis.     

Chiral nematic phase formation by aqueous suspensions of cellulose nanocrystals prepared by oxidation with ammonium persulfate

There is continuing interest in the growing family of nanocellulosic materials prepared from plant cell wall material. While most of the research on cellulose nanocrystals has focused on the product of sulfuric acid hydrolysis stabilized by surface sulfate half-esters, cellulose nanocrystals with surface carboxyl groups have also been prepared by oxidation of lignocellulosic materials with ammonium persulfate. The major difference is that the persulfate oxidation leads to nanocrystals stabilized by surface carboxyl groups. Some properties of cellulose nanocrystals from cotton and wood, prepared by persulfate oxidation, are compared with those observed for nanocrystals prepared by sulfuric acid hydrolysis. Evidence from polarized light microscopy showed that the nanocrystal suspensions prepared by persulfate oxidation also form chiral nematic ordered phases in water.     

Dendronized Cellulose Nanocrystals as Templates for Preparation of ZnS and CdS Quantum Dots

Cellulose nanocrystals (CNC) isolated from bleached bagasse pulp were modified with a second-generation isocyanate dendron (G2-dendron) to prepare dendronized cellulose nanocrystals (DCN). Transmission electron microscopy (TEM), elemental analysis for nitrogen, Fourier transform infrared (FTIR) and ¹³C magic angle spinning nuclear magnetic resonance (¹³C MAS NMR) proved occurrence of the modification of cellulose nanocrystals surfaces. The dendronized cellulose nanocrystals were used as templates for formation of ZnS and CdS quantum dots with uniform diameter at low temperature in water. The prepared DCN/QDs were highly soluble in water. TEM images showed that the size of the prepared quantum dots was about 5 nm in diameter. UV-Visible and fluorescence spectroscopy showed absorption and emission at wavelength values lower than that reported for bulk ZnS and CdS.