Effect of unsaturated hydroxyl-fatty acid modified nano-CaCO3 on the morphological and rheological behavior of PP

A modified nano-calcium carbonate (R-CCR) was prepared by coating a layer of unsaturated hydroxylfatty acid on the surface of CCR powders using a solid state method; the latter were commercial nano-CaCO₃ modified with stearic acid. FTIR studies indicate that the modifier is combined on the surface of CaCO₃. PP/EPDM/nano-CaCO₃ ternary composites were prepared by a melt-mixing method. SEM and TEM were utilized to examine the morphology of the composites. The tensile fractured surface of PP/EPDM/R-CCR showed a fibroid morphology and large-scale yield deformation. The impact fractured surface showed that the amount of cavities in the PP/EPDM/R-CCR system was increased, however their size diminished obviously. R-CCR particles were dispersed uniformly in the PP matrix, and their compatibility was distinctly improved as compared to CCR when the amount of R-CCR was 15 h⁻¹. The tensile strength remained nearly constant (reduced from 27.6 MPa to 27.5 MPa), while the impact strength increased from 9.6 kJ/m² to 15.4 kJ/m² as CCR was replaced by R-CCR. Meanwhile, the bending strength and bending modulus also increased correspondingly. Furthermore, the impact strength of PP/EPDM/R-CCR was maintained at a high level (15.4 kJ/m²), which was more than the sum of that of PP/EPDM and PP/R-CCR (6.6 kJ/m² and 6.1 kJ/m² respectively). This indicates that the R-CCR and EPDM have a significant synergistic toughening effect on PP while maintaining the strength and modulus of virgin PP. Both the storage modulus G′ and loss modulus G″ of PP/EPDM and PP/EPDM/R-CCR composites increase with increasing frequency, but the values of G′ and G″ of the tertiary composite are relatively higher than those of the binary system. The loss factor and viscosity decrease with increasing frequency, but there is little difference between tertiary and binary composites. The apparent viscosity η of the tertiary system containing R-CCR is lower than that of the tertiary system containing CCR and virgin PP. The viscosity of the composites sig-nificantly decreases with increasing shear rate. The mea-sured mechanical properties of the composites indicate that replacing CCR with R-CCR for binary composites could simultaneously enhance the toughness and strength of PP. __________ Translated from Acta Polymerica Sinica, 2008, 4 (in Chinese)     

Variation of mechanical and thermal properties of the thermoplastics reinforced with natural fibers by electron beam processing

With restrictions for environmental protection being strengthened, the thermoplastics reinforced with natural fibers (NFs) such as jute, kenaf, flax, etc., appeared as an automobile interior material instead of the chemical plastics. Regardless of many advantages, one shortcoming is the deformation after being formed in high temperature of about 200 °C, caused by the poor adhesion between the natural fibers and thermoplastics. Also, the energy saving in connection with car air-conditioning becomes very important. In this study, the thermal conductivity, tensile strength, and deformation of several kinds of thermoplastic composites composing of 50% polypropylene (PP) and 50% natural fiber irradiated by the electron beam (energy: 0.5 MeV, dose: 0–20 kGy) were measured. The length and thickness of PP and NF are 80±10 mm and 40–120 μm, respectively. The results show that the thermal conductivity and the tensile strength changed and became minimum when the dose of electron beam is 10 kGy, and the deformation after the thermal cycle were reduced by the electron beam.     

Crystalline structure of polypropylene in blends with thermoplastic elastomers after electron beam irradiation

Isotactic polypropylene (PP) was blended in extruder with 0–50% addition of styrene–ethylene/butylene–styrene (SEBS) and styrene–butadiene–styrene (SBS) block copolymers. Granulated blends were irradiated with electron beam (60 kGy) and 1 week later processed with injection molding machine. Properties of samples molded from irradiated and non-irradiated granulates were investigated using DSC, WAXS, MFR, SEM and mechanical and solubility tests. It was found that the SEBS based systems are more resistant to irradiation in comparison to similar blends with SBS copolymer. Such behavior can be explained by the presence of double bonds in elastic SBS block. Irradiation of PP-SBS blends leads to considerable structure changes of crystalline and amorphous PP phases and elastic SBS phase. It indicates creation of new (inter)phase consisting of products of grafting and cross-linking reactions. Irradiated PP-SBS blends show significant improvement of impact strength at low temperatures.     

Waste marble dust-filled sustainable polymer composite selection using a multi-criteria decision-making technique

This research works with the optimal design of marble dust-filled polymer composites using a multi-criteria decision-making (MCDM) technique. Polylactic acid (PLA) and recycled polyethylene terephthalate (rPET)-based composites containing 0, 5, 10, and 20 wt% of marble dust were developed and evaluated for various physicomechanical and wear properties. The results showed that the incorporation of marble dust improved the modulus and hardness of both PLA and rPET. Moreover, a marginal improvement in flexural strength was noted while the tensile and impact strength of the matrices were deteriorating due to marble dust addition. The outcomes of wear analysis demonstrated an improvement in wear resistance up until 10 wt% filler reinforcement, after which the incidence of dust particles peeling off from the matrix was observed, thereby reducing its efficiency. The best tensile modulus of 3.23 GPa, flexural modulus of 4.39 GPa, and hardness of 83.95 Shore D were obtained for 20 wt% marble dust-filled PLA composites. The lowest density of 1.24 g/cc and the highest tensile strength of 57.94 MPa were recorded for neat PLA, while the highest impact strength of 30.94 kJ/m² was recorded for neat rPET. The lowest wear of 0.01 g was obtained for the rPET containing 5 wt% marble dust content. The experimental results revealed that for the examined criteria, the order of composite preference is not the same. Therefore, the optimal composite was identified by adopting a preference selection index-based MCDM technique. The findings demonstrated that the 10 wt% marble dust-filled PLA composite appears to be the best solution with favorable physical, mechanical, and wear properties.     

Development of radiation indicators to distinguish between irradiated and non-irradiated herbal medicines using HPLC and GC-MS

The effects of high dose γ-irradiation on six herbal medicines were investigated using gas chromatography–mass spectrometry (GC/MS) and high-performance liquid chromatography (HPLC). Herbal medicines were irradiated at 0–50 kGy with ⁶⁰Co irradiator. HPLC was used to quantify changes of major components including glycyrrhizin, cinnamic acid, poncirin, hesperidin, berberine, and amygdalin in licorice, cinnamon bark, poncirin immature fruit, citrus unshiu peel, coptis rhizome, and apricot kernel. No significant differences were found between gamma-irradiated and non-irradiated samples with regard to the amounts of glycyrrhizin, berberine, and amygdalin. However, the contents of cinnamic acid, poncirin, and hesperidin were increased after irradiation. Volatile compounds were analyzed by GC/MS. The relative proportion of ketone in licorice was diminished after irradiation. The relative amount of hydrocarbons in irradiated cinnamon bark and apricot kernel was higher than that in non-irradiated samples. Therefore, ketone in licorice and hydrocarbons in cinnamon bark and apricot kernel can be considered radiolytic markers. Three unsaturated hydrocarbons, i.e., 1,7,10-hexadecatriene, 6,9-heptadecadiene, and 8-heptadecene, were detected only in apricot kernels irradiated at 25 and 50 kGy. These three hydrocarbons could be used as radiolytic markers to distinguish between irradiated (>25 kGy) and non-irradiated apricot kernels.     

A holistic evaluation of the influence of shear rates and matrix viscosity on the properties of polypropylene/multi-walled carbon nanotubes composites

In this work, a comparative study on the electrical, morphological, and thermal properties of polypropylene/multiwalled carbon nanotubes (PP/CNT) composites which were prepared by three different processing methods, such as compression molding (CM, shear rate: ~0 s⁻¹), conventional injection molding (CIM, shear rate: ~10² s⁻¹), and microinjection molding (μIM, shear rate: ~10⁵ s⁻¹), was reported. The difference in shear rates among these processing methods and matrix viscosity would significantly affect the state of filler distribution, thereby determining the properties of subsequent moldings. Electrical conductivity results showed that the percolation threshold of PP/CNT moldings followed a trend of μIM > CIM > CM. A higher degree of CNT orientation and a better filler distribution were achieved under the influence of higher shearing conditions, as corroborated by scanning electron microscope observations and Raman spectral analysis. Moreover, increasing filler concentrations played a positive role in improving the thermal stability of PP/CNT composites and the formation of CNT network was believed to be a contributing factor.     

Photopolymerization and toughening performance in polypropylene of hyperbranched polyurethane acrylate

A novel UV-curable hyperbranched polyurethane acrylate (HUA) was synthesized and found to polymerize rapidly in the presence of 5 wt.% benzophenone in N₂ under UV exposure. The photopolymerization kinetics of HUA was studied by differential photocalorimetry (DPC). Its toughening effect for polypropylene (PP) was investigated by tensile and impact tests of the UV irradiated PP/HUA blends. The morphological structures and thermal behavior were determined by polarized optical microscopy, scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). The obtained results demonstrate that (1) the maximum photopolymerization rate increases with raising temperature up to 140 °C, whereas decreases at above 150 °C. The activation energy of 19 kJ mol⁻¹ for the photopolymerization was obtained at below 140 °C from the Arrhenius plot, while it is negative at above 150 °C. (2) The incorporation of 5 wt.% HUA greatly improved the notched impact strength of PP matrix with a slight improvement in the tensile strength and without obvious decline in breaking elongation. These results correlate well with SEM observation. (3) During the UV irradiation of PP/HUA blends, PP can be crosslinked/grafted with the cured HUA particles, resulting in the increase of the impact strength of PP matrix. (4) The cured HUA particles in the PP/HUA blends act as heterogeneous nucleation agent for PP, which results in the decrease of spherulite size and less perfection of PP crystals.     

Study on mechanical properties and phase morphology of polypropylene/polyolefin elastomer/magnesium hydroxide ternary composites

In this work, elastomer‐toughened polypropylene (PP)/magnesium hydroxide (MH) composites with ethylene–octene copolymer (POE) were prepared in a twin‐screw extruder and then injection‐molded. The structure, mechanical properties, phase morphology, and rheological behaviors of PP/POE/MH ternary composites were studied. The mechanical properties and fracture behaviors of PP/POE/MH ternary composites are strongly influenced by the incorporation of POE copolymer. The addition of POE causes a significant improvement in the impact strength of the composites, from 3.6 kJ/m² in untoughened composites to 47.4 kJ/m² in PP composites containing 30 phr POE. This indicates that POE is very effective in converting brittle PP composites into tough composites. Conversely, the tensile strength and the Young's modulus of the composites decrease with respect to the PP composites, as the weight fraction of POE is increased to 40 phr. Scanning electron microscopy (SEM) study shows a two‐phase morphology where POE, as droplets, is dispersed finely and uniformly in the PP matrix. The rheological behaviors show that the interfacial interaction in the composites is enhanced with increase in POE content. Interparticle interactions give rise to the formation of interparticle network. Copyright © 2009 John Wiley & Sons, Ltd.     

Changes in physicochemical and mechanical properties of electron-beam irradiated polypropylene syringes as a function of irradiation dose

In the present study, the effect of electron-beam irradiation on physicochemical and mechanical properties of polypropylene (PP) syringes was studied. Three irradiation doses (30, 60 and 120 kGy) were applied to all samples. Non-irradiated PP syringes were used as control samples. Electron-beam irradiation caused an increase in the degree of yellowness and in the extractable radiolysis products. A decrease in compression strength and extension at break was the result of electron-beam irradiation on mechanical properties of PP syringes. Minor differences were observed in FTIR spectra, mainly in the region of 1720 cm⁻¹, corresponding to the absorption of carbonyl compounds. Gas chromatography/mass spectrometry (GC/MS) analysis indicated the formation of a number of radiolysis compounds while a number of compounds initially present in non-irradiated syringes were destroyed by the irradiation. The degradation on polymer properties caused by electron-beam irradiation was less severe than that caused by gamma irradiation.     

Fire hazard suppression of intumescent flame retardant polypropylene based on a novel Ni‐containing char‐forming agent

Reducing the fire hazard of polypropylene (PP) is an important research direction in the fields of fire safety materials. In this article, a novel Ni‐containing char‐forming agent (TTPN) was successfully synthesized, using tris(2‐hydroxyethyl) isocyanurate (THEIC), terephthalic acid, and nickel dihydrogen phosphate. Then, TTPN was combined with the silica‐gel microencapsulated ammonium polyphosphate (OS‐MCAPP) to prepare intumescent flame retardant PP composites. From the results of the limiting oxygen index (LOI) test and cone calorimeter, the composite containing 30% IFR (OS‐MCAPP: TTPN = 3:2) shows the highest LOI value of 33.5%, and its peak heat release rate is 275.5 kWm^?2, decreased by 79.0% and 37.4% than those of pure PP and the composite containing the char‐forming agent without Ni. Meanwhile, the composite containing TTPN present the best smoke and CO₂/CO suppression. The results indicate that TTPN has an excellent ability to dramatically reduce the fire hazard of PP.     

羟基不饱和脂肪酸改性纳米碳酸钙对聚丙烯微观形态和流变性能的影响

采用羟基不饱和脂肪酸,通过固相法对硬脂酸改性的工业纳米碳酸钙CCR进行表面改性制备了R-CCR,红外光谱(FTIR)显示改性剂已结合在碳酸钙表面.通过熔融共混法制备了聚丙烯(PP)/乙丙橡胶(EPDM)/纳米碳酸钙二元和三元复合材料.并利用扫描电子显微镜(SEM)和透射电子显微镜(TEM)观察复合材料的微观形态,发现R-CCR的加入,使PP复合材料的拉伸断面出现明显的拉丝状结构和大面积的屈服变形,与PP/EPDM/CCR相比,PP/EPDM/R-CCR冲击断面的空穴明显增加并细化,R-CCR在PP基体中分散均匀,且界面模糊,与基体的相容性明显优于CCR.复合材料流变行为的研究表明R-CCR的加入,体系储存模量G′和损耗模量G″随频率的增加而增加,对损耗因子和复数粘度的影响不大;但PP/EPDM/R-CCR复合材料的表观粘度,明显低于PP/EPDM/CCR和纯PP,同时,剪切速率的增加可有效降低体系的表观粘度.力学性能表明,R-CCR对PP同时起到增韧和增强的效果.且R-CCR和EPDM对PP具有协同增韧的效果.在保持聚丙烯的模量和强度基本不变的前提下,大幅度的改善聚丙烯的韧性,同时加工性能保持不变.     

Effectiveness of silane monomer and gamma radiation on chitosan films and PCL-based composites

Chitosan films were prepared by casting from its 1% (w/w) solution. Tensile strength (TS) and tensile modulus (TM) of chitosan films were found to be 30 MPa and 450 MPa, respectively. Silane monomer (3-aminopropyl tri-methoxysilane) (0.25%, w/w) was added into the chitosan solution (1%, w/w) and films were casted. Then films were exposed to gamma radiation (5–25 kGy) and mechanical properties were investigated. It was found that at 10 kGy, the values of TS and TM were improved significantly. Silane grafted chitosan film reinforced poly(caprolactone) (PCL)-based tri-layer composites were prepared by compression molding. Silane improved interfacial adhesion between chitosan and PCL in composites. Surface of the films was investigated by scanning electron microscope (SEM) and found better morphology for silane grafted films.     

Determination of tensile strength of UHMWPE fiber-reinforced polymer composites

Quasi-static tensile test of UHMWPE fiber-reinforced composite laminate is challenging to perform due to low interlaminar shear strength and low coefficient of friction. Tensile tests proposed in the literature were conducted and limitations associated with each method led to the evolution of a new method. Tensile test of single-ply was realized as the best representative of tensile strength of a composite than tensile test of UHMWPE laminate. A fixture was developed for single-ply tests which increased friction and provided the mechanical constraint to slipping. The fixture is easy to fabricate and has provided repeatable results for eight grades of UHMWPE fiber-based (0/90) fabrics. Reported tensile strengths are in quite high range of 900–1500 MPa.     

Additive manufacturing of continuous carbon fiber reinforced poly-ether-ether-ketone with ultrahigh mechanical properties

Continuous carbon fiber reinforced poly-ether-ether-ketone (CCF/PEEK) composites have attracted significant interests in mission-critical applications for their exceptional mechanical properties and high thermal resistance. In this study, we additively manufactured CCF/PEEK laminates by the Laser-assisted Laminated Object Manufacturing technique, which was recently reported by the authors. The effects of laser power and consolidation speed on the flexural strength of the CCF/PEEK composites were studied to obtain the optimal process parameters. Hot press postprocessing was performed to further improve the mechanical properties of the composites. Various fiber alignment laminates were prepared, and the flexural and tensile properties were characterized. The hot press postprocessing 3D printed unidirectional CCF/PEEK composites exhibited ultrahigh flexural modulus and strength of 125.7 GPa and 1901.1 MPa, respectively. In addition, the tensile modulus and strength of the composites reached 133.1 GPa and 1513.8 MPa. The results showed that the fabricated CCF/PEEK exhibited superior mechanical performance compare to fused filament fabrication (FFF) printed carbon fiber reinforced thermoplastics (CFRTP).     

Apparent shear strength of hybrid glass fibre reinforced composite joints

The incorporation of nano or micro ceramic particles into fibre reinforced composites (FRC) to enhance their stiffness and durability has been widely investigated. This mechanism has been attributed to the increase in stiffness of the polymeric matrix phase and shear strength of FRCs due to the presence of particles at the interlaminar regions. In order to elucidate such effect, hybrid single-lap joints consisted of ceramic particles and glass fibre reinforced composites were evaluated to better assess the mechanical interlocking effect provided by silica and cement inclusions. A full factorial design (2³) was performed to identify the effect of the type of particle (silica and cement), particle weight fraction (2.5 and 5 wt%) and glass fibre grammage (200 and 600 g/m²) on the apparent shear strength and adherent strength of single-lap joints under tensile loading. The ceramic particle inclusions led to increased apparent shear strength and adherent strength. The inclusion of 5 wt% ceramic particles into 600 g/m² cross-ply glass fibre composites enhanced both adherent and apparent shear strengths.     

Effects of melt processing conditions on photo-oxidation of PP/PPgMA/OMMT composites

This article reports the studies of photo-oxidative behaviour of polypropylene/maleic anhydride-grafted polypropylene/organic modified montmorillonite (PP/PPgMA/OMMT) composites prepared by two different melt processing methods. Samples of pristine polypropylene (PP) and PP/PPgMA/OMMT composites were prepared in an internal mixer and in a twin screw extruder. The samples were exposed to long wavelength radiations (λ > 300 nm) for the photo-oxidation. The samples were examined by FTIR, X-ray diffraction and microscopy. Similar to the pristine (PP), it is found that the photo-oxidation process in the composites depends on the melt processing conditions, which could cause the deterioration of organic modifier of the clay and the polymer matrix. The new radicals formed in addition to the iron impurities in the montmorillonite accelerate the photo-oxidation.     

Influence of hybridization on in-plane shear properties of 2D & 3D thermoplastic composites reinforced with Kevlar/basalt fabrics

This paper investigates the characterization of in-plane shear properties of thermoplastic composites reinforced with Kevlar/basalt fabrics. Different fabrics had architectures of two dimensional plain woven (2D-P) and three dimensional angle-interlock (3D-A). Intralayer hybridization was performed during the weaving of the fabrics with the combination of Kevlar and basalt yarns. Five 2D-P and three 3D-A composite laminates were manufactured with polypropylene (PP) as a matrix, using compression molding. Iosipescu shear tests were carried out to evaluate the in-plane shear properties. The experimental results revealed that the shear properties including shear modulus, shear strength and shear failure strain of homogeneous composites were improved by 6.5–14.9%, 4.3–19.7%, and 3.2–46.7%, respectively. Similarly, change in the fabric architecture from 2D-P to 3D-A also enhanced the shear strength and shear failure strain by 32.0–41.6% and 7.2–22.5%, respectively. Intralayer hybrid composites had better in-plane shear properties than the interlayer hybrid composites. The fracture morphologies of the specimens were examined by scanning electron microscopy (SEM).     

Effect of environmental weathering on flexural creep behavior of long fiber-reinforced thermoplastic composites

Flexural creep behavior of nylon 6/6 (NY66)- and polypropylene (PP)- based long fiber (l/d = 2000−10 000) thermoplastic (LFT) composites was investigated as a function of ultraviolet irradiation and moisture absorption. Extrusion/compression-molded panels were prepared according to ASTM D-2990 and conditioned according to ASTM D-618. NY66 and PP LFTs were characterized using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and Fourier-transform infrared (FTIR) spectroscopy in the unexposed condition, and as-exposed to 253.7 nm UV radiation. The creep compliance of PP LFT increased with increasing UV exposure, whereas the creep compliance of NY66 LFT showed a moderate decrease with increasing UV exposure. Moisture absorption experiments were performed in boiling water until saturation on NY66 and its LFT composites. Characterization of desorbed moisture absorption specimens suggested slight variation in the structure, and an analysis of creep compliances showed minimal changes as compared to the dry/unexposed specimens.     

Reliable screening of various foodstuffs with respect to their irradiation status: A comparative study of different analytical techniques

Cost-effective and time-efficient analytical techniques are required to screen large food lots in accordance to their irradiation status. Gamma-irradiated (0–10 kGy) cinnamon, red pepper, black pepper, and fresh paprika were investigated using photostimulated luminescence (PSL), direct epifluorescent filter technique/the aerobic plate count (DEFT/APC), and electronic-nose (e-nose) analyses. The screening results were also confirmed with thermoluminescence analysis. PSL analysis discriminated between irradiated (positive, >5000 PCs) and non-irradiated (negative, <700 PCs) cinnamon and red peppers. Black pepper had intermediate results (700–5000 PCs), while paprika had low sensitivity (negative results) upon irradiation. The DEFT/APC technique also showed clear screening results through the changes in microbial profiles, where the best results were found in paprika, followed by red pepper and cinnamon. E-nose analysis showed a dose-dependent discrimination in volatile profiles upon irradiation through principal component analysis. These methods can be used considering their potential applications for the screening analysis of irradiated foods.     

Fabrication and Mechanical Performance of Non-Crimp Unidirectional Jute-Yarn Preform-Based Composites

This work developed novel jute-yarn, non-crimp, unidirectional (UD) preforms and their composites, with three different types of warp jute yarns of varying linear densities and twists in the dry UD preforms, in order to present a possible solution to the detrimental effects of higher yarn twists and crimp at the warp–weft yarn interlacements of traditional, woven, preform-based composites on their mechanical properties. In the developed UD preforms, warp jute yarns were placed in parallel by using a wooden picture-frame pin board, with the minimal number of glass weft yarns to avoid crimp at the warp–weft yarns interlacements, which can significantly enhance the load-bearing ability of UD composites compared to traditional, woven, preform composites. It was found that an optimal combination of jute warp yarn linear densities and twists in the UD preforms is important to achieve the best possible mechanical properties of newly developed UD composites, because it encourages a proper polymer-matrix impregnation on jute fibres, leading to excellent fibre–matrix interface bonding. Composites made from the 25 lb/spindle jute warp yarn linear density (UD25) exhibited higher tensile and flexural properties than other UD composites (UD20, UD30). All the UD composites showed a much better performance compared to the traditional woven preform composites (W20), which were obviously related to the higher crimp and yarn interlacements, less load-carrying capacity, and poor fiber–matrix interfaces of W20 composites. UD25 composites exhibited a significant enhancement in tensile modulus by ~232% and strength by ~146%; flexural modulus by 138.5% and strength by 145% compared to W20 composites. This reveals that newly developed, non-crimp, UD preform composites can effectively replace the traditional woven composites in lightweight, load-bearing, complex-shaped composite applications, and hence, this warrants further investigations of the developed composites, especially on long-term and dynamic-loading mechanical characterizations.