Morphology and Micromechanical Behaviour of SBS Block Copolymer Systems

By means of transmission electron microscopy (TEM) and uniaxial tensile testing, the connection between the morphology and the micromechanical properties of selected styrene-rich styrene/butadiene block copolymers was studied with respect to their molecular architecture. In particular, the structure-property correlation of a lamellae forming asymmetric linear SBS triblock copolymer was examined by systematically varying the sample preparation techniques and testing temperature. The molecular architecture was found to influence directly the morphology formation of the block copolymers. Different mechanisms such as drawing of the lamellae, shearing in the rubbery phase and rotation of the lamellar axis were observed. From room temperature down to the temperature close to glass transition temperature of the soft phase, a homogeneous plastic drawing of glassy lamellae was perceptible.     

Morphological Changes Induced by Addition of Polystyrene to Dextran-Polystyrene Block Copolymer Solutions

Summary: In this work we discuss the self-assembling behaviour in solution of a block copolymer, dextran-block-polystyrene, in the presence of homopolystyrene (PS) which allows to decrease the hydrophilic fraction f of the mixture. Dynamic and static light scattering experiments have been carried out in water-miscible solvents (DMSO and THF) to probe the formation of supramolecular structures. Results have been compared to those obtained with a block copolymer solution having the same hydrophilic fraction f. Interestingly, the morphology of the self-assembled structures was the same for a given value of f.     

Structure and Properties of Nanocomposites Based on SBS Block Copolymer and Alumina

The addition of inorganic filler into commodity plastics has a long history. Today, polymer composites based on nanosized filler are popular among polymer scientists from academia and industries due to their ability to enhance a number of physical properties. In this work, we investigate the dispersion and reinforcing effect of alumina nanoparticles using a polystyrene-polybutadiene based block copolymer (SBS) and organically modified alumina nanofiller. With the aid of solution casting procedures, polymer composites with good dispersion of nanoparticles could be produced. It has been demonstrated that with suitably coated nanoparticles, polymer composites with optimum dispersion of nanofiller ensuring marked reinforcement effect can be achieved.     

Influence of Phase Separation Behaviour on Toughness of Compression Moulded SBS Star Block Copolymer/Polystyrene Blends

The influence of homopolymer molecular weight and compression moulding on morphology formation and deformation behaviour of binary blends of polystyrene-polybutadiene based star block copolymer and polystyrene (PS) homopolymer was investigated. The samples used were a polystyrene-(polystyrene-co-polybutadiene)-polystyrene (S-S/B-S) star block copolymer and anionically prepared polystyrene (aPS). The techniques used were transmission electron microscopy (TEM) and uniaxial tensile testing. A wide range of segregation behaviour was observed depending on the ratio of the length of aPS chains relative to that of corresponding outer blocks of the block copolymer. For the first time, the formation of macrophase-separated ‘droplet-like’ morphology has been reported, which endows the block copolymer/polystyrene blends with higher toughness. The mechanical properties of blends are discussed in the light of micromechanical processes of deformation. The micromechanical mechanisms and their dependence with inter domain distance are similar to the mechanisms found in rubber network toughened systems.     

Development of Nanodomain and Fractal Morphologies in Solvent Annealed Block Copolymer Thin Films

We have systematically studied the thin film morphologies of asymmetric polystyrene‐block‐poly(ethylene oxide) (PS‐b‐PEO) diblock copolymer subjected to solvent vapors of varying selectivity for the constituent blocks. Upon a short treatment in neutral or PS‐selective vapor, the film exhibited a highly ordered array of hexagonally packed, cylindrical microdomains. In the case of PEO selective vapor annealing, such ordered cylindrical microdomains were not obtained. Instead, fractal patterns on the microscale were observed and their growth processes investigated. Furthermore, hierarchical structures could be obtained if the fractal pattern was exposed to neutral or PS selective vapor.

     

Nanostructured Composites with Layered Morphology: Structure and Properties

Using different microscopic techniques, we investigate the morphology and the micro-deformation processes in two entirely different classes of polymer based composites: natural biocomposites and synthetic polymer composites. The emphasis has been put on the comparison of the micromechanical properties of those composite materials. In the natural layered composites exemplified by human cortical bone, analogous to the synthetic glassy polymers, craze-like deformation zones were formed. A strong dependence of deformation mechanisms (such as transition from formation of single crazes to multiple crazing behaviour) on the layer dimension was observed in the layered composites made up of different amorphous polymers.     

Tuning Mechanical Properties of Block Copolymer/Aluminosilicate Hybrid Materials

In this work the primary mechanical property profiles of a specific class of nano‐structured polymer/inorganic hybrid materials are characterized. By utilizing sol‐gel aluminosilicate synthesis with amphiphilic polyisoprene‐block‐poly(ethylene oxide) block copolymers as structure‐directing agents, block copolymer/aluminosilicate hybrid materials are prepared with nanometer scale hexagonally packed cylinders and lamellae of the inorganic hybrid components, as evidenced by small‐angle X‐ray scattering. Systematic thermal and dynamic mechanical analyses are performed on these hybrids as well as on the constituting components. Results reveal two transitions from the low temperature, glassy state of the hybrids into high temperature elastic plateau regions, with moduli that vary over orders of magnitude as a function of composition and morphology. The first transition can be assigned to the glass transition of the PI domains while the second is ascribed to a temperature induced softening of the organic components within the PEO/hybrid domains. The results suggest that in the present nanostructured block copolymer/aluminosilicate hybrid materials composition and morphology provide a powerful tool to tailor mechanical property profiles.

     

Block copolymer compatibilizers for polystyrene/poly(dimethylsiloxane) blends

Symmetric polystyrene (PS)–poly(dimethylsiloxane) (PDMS) diblock copolymers were mixed into a 20% dispersion of PDMS in PS. The effect of adding the block copolymer on the blend morphology was examined as a function of the block copolymer molecular weight (M_n,bcp), concentration, and viscosity ratio (η_r). When blended together with the PS and PDMS homopolymers, most of the block copolymer appeared as micelles in the PS matrix. Even when the copolymer was preblended into the PDMS dispersed phase, block copolymer micelles in the PS matrix phase were observed with transmission electron microscopy after mixing. Adding 16 kg/mol PS–PDMS block copolymer dramatically reduced the PDMS particle size, but the morphology, as examined by scanning electron microscopy, was unstable upon thermal annealing. Adding 156 kg/mol block copolymer yielded particle sizes similar to those of blends with 40 or 83 kg/mol block copolymers, but only blends with 83 kg/mol block copolymer were stable after annealing. For a given value of M_n,bcp, a minimum PDMS particle size was observed when η_r ～ 1. When η_r = 2.6, thermally stable, submicrometer particles as small as 0.6 μm were observed after the addition of only 3% PS–PDMS diblock (number‐average molecular weight = 83 kg/mol) to the blend. As little as 1% 83 kg/mol block copolymer was sufficient to stabilize a 20% dispersion of 1.1‐μm PDMS particles in PS. Droplet size reduction was attributed to the prevention of coalescence caused by small amounts of block copolymer at the interface. The conditions under which block copolymer interfacial adsorption and interpenetration were facilitated were explained with Leibler's brush theory. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 346–357, 2002; DOI 10.1002/polb.10098     

Morphology Evolution of Block Copolymer Blend Thin Films Induced by Solvent Vapor Annealing

ABSTRACT

Self-assembly of binary block copolymer blends in thin film induced by solvent vapor annealing has been systematically studied. The diblock copolymers polystyrene-b-poly(2-vinylpyridine) with different molecular weights and volume fractions were blended with different molar ratios to cast thin films on silica substrate by spin coating. The films were annealed separately in the vapor of ethanol or toluene over time to induce morphology transformations from spheres, gyroids, and bicontinuous nanostructures, depending on the blending ratio, solvent selectivity, and annealing time, as investigated by atomic force microscopy and X-ray photoelectron spectroscopy. The formation and transformation mechanism of the self-assembly structure are discussed in the context of solvent-copolymer interactions. This study provides new insights into the simple manipulation of self-assembled nanostructures of block copolymer thin films.     

3D Nanometer‐Scale Study of Coexisting Bicontinuous Morphologies in a Block Copolymer/Homopolymer Blend

Summary: Coexisting bicontinuous morphologies, one ordered and one disordered, are investigated in a macrophase‐separated poly(styrene‐block‐isoprene) diblock copolymer/homopolystyrene (SI/hS) blend. Two‐phase behavior is attributed to the relatively high hS/S mass ratio (0.92). According to its crystallographic signature and channel coordination as discerned from three‐dimensional (3D) images generated by transmission electron microtomography (TEMT), the ordered morphology is classified as gyroid. The 3D local and global topological characteristics of both bicontinuous morphologies as measured directly from TEMT images are reported. The disordered morphology is further compared with molecular‐field simulations to ascertain the spatial distribution of the constituent species within the blend, thereby demonstrating the utility of high‐resolution 3D imaging coupled with molecular‐level simulations.

     

Effect of Epoxidation of Diene Component of SBS Block Copolymer on Morphology and Mechanical Properties

In this work, the polybutadiene (PB) block of an asymmetric lamellae forming polystyrene/polybutadiene based triblock copolymer was epoxidized to different extent in order to study its effect on morphology and mechanical behaviour of the copolymer. The products were analyzed by means of different microscopic techniques, Fourier transform infrared (FTIR) spectroscopy and microhardness measurements. It was found that the microphase separation behavior and hence the mechanical properties of the materials were drastically altered through epoxidation of the diene block of the styrene/diene triblock copolymer. With the increase in the extent of epoxidation the lamellar structure changed to distorted lamellae and then to disordered domains. Consequently, inhomogeneous mechanical performance of the samples was observed at higher degree of chemical modification.     

Formation of Honeycomb Structures and Superhydrophobic Surfaces by Casting a Block Copolymer from Selective Solvent Mixtures

Poly(vinyl phenol)‐block‐polystyrene (PVPh‐b‐PS) diblock copolymers are synthesized by sequential anionic polymerization with sec‐butyl lithium as the initiator. The PVPh‐b‐PS diblock copolymer is cast (on a substrate) from several solvent mixtures that contain tetrahydrofuran/toluene ratios of 1:0.1, 1:1, and 1:2. After solvent evaporation the resulting films are characterized by SEM, TEM, and contact angle measurements. A honeycomb structure is fabricated from the vesicle structure at relatively low toluene contents. On the contrary, at relatively higher toluene contents, a micelle structure with porous microspheres is formed, which possesses higher surface roughness and results in film surface superhydrophobicity. The simple method described here that uses common/selective mixed solvents may be easily extended to prepare honeycomb structures and superhydrophobic surfaces simultaneously from a wide variety of block copolymers by carefully controlling the weight composition of the block copolymer and the selective solvent content.

     

Nanoparticle‐Loaded Cylindrical Micelles from Nanopore Extrusion of Block Copolymer Spherical Micelles

Hybrid cylindrical micelles loaded with nanoparticles are fabricated via extrusion of spherical micelles in solution phase through small long cylindrical pores. Small gold nanoparticles (AuNPs) are pre‐coated with thiol‐terminated polystyrene and then further encapsulated in the core part of block copolymer spherical micelles by a precipitation method. By varying the starting mass ratio of AuNPs and the diblock copolymers polystyrene‐b‐polyisoprene (PS‐b‐PI) during the encapsulation, the AuNPs loading density along the cylindrical micelles can be controlled. The mechanism for this sphere‐to‐cylinder transition induced by extruding hybrid spherical micelles through small cylindrical nanopores is discussed. These findings provide a novel way to manufacture high‐quality and functional polymeric nano­wires, which may open the door to new applications such as in plasmonic waveguides.

     

Strain‐Induced Phase Morphology in Melt Drawn Ultrathin Highly Oriented Block Copolymer Films

A strain‐induced microphase morphology has been established by the melt drawing process in a high molecular weight asymmetric polystyrene‐block‐poly(vinyl‐2‐pyridine) (PS‐b‐P2VP) diblock copolymer. For the first time to the best knowledge of the authors, the melt drawing process has been applied to block copolymers to produce free‐standing, ultrathin block copolymer films with a thickness of ≈100 nm. Intriguingly, during the melt drawing of the polymer a global strain‐induced unidirectional order of the microphase separated needle‐like domains of the block copolymer was generated. This morphology consists of a PS matrix with embedded highly oriented P2VP needle‐like domains oriented parallel to the drawing direction. The needle‐like morphology is explained by a simplified extended chain model of the diblock copolymer chains. Annealing of the films leads to a transition from the strain‐induced needle‐like morphology toward the quasi‐equilibrium sphere‐like morphology.

     

Inorganic-Macroion-Induced Formation of Bicontinuous Block Copolymer Nanocomposites with Enhanced Conductivity and Modulus

A facile and electrostatically driven approach has been developed to prepare bicontinuous polymer nanocomposites that is based on the polyoxometalate (POM) macroion induced phase transition of PS-b-P2VP from an initial lamellar phase to a stable bicontinuous phase. The multi-charged POMs can electrostatically cross-link P2VP blocks and give rise to bicontinuous phases in which the POM hybrid conductive domains occupy a large volume fraction of more than 50 %. Furthermore, the POMs can give rise to high proton conductivity and serve as nanoenhancers, endowing the bicontinuous nanocomposites with a conductivity of 0.1 mS cm⁻¹ and a Young's modulus of 7.4 GPa at room temperature; these values are greater than those of pristine PS-b-P2VP by two orders of magnitude and a factor of 1.8, respectively. This approach can provide a new concept based on electrostatic control to design functional bicontinuous polymer materials.     

Azobenzene‐Containing Block Copolymers as Light‐Induced Reworkable Adhesives: Effects of Molecular Weight,Composition, and Block Copolymer Architectures on the Adhesive Properties

We previously reported that ABA‐type triblock copolymers with azobenzene‐containing terminal blocks can be utilized as a light‐induced reworkable adhesive that enables repeatable bonding and debonding on demand. The reworkability was based on the photoisomerization of the azobenzene moiety and concomitant softening and hardening of the azo blocks. Our aim in this study is to investigate the effect of the composition, molecular weight, and block copolymer architectures on the reworkable adhesive properties. For this purpose, we prepared AB diblock, ABA triblock, and 4‐arm (AB)₄ star‐block copolymers consisting of polymethacrylates bearing an azobenzene moiety (A block) and 2‐ethylhexyl (B block) side chains and performed adhesion tests by using these block copolymers. As a result, among the ABA block copolymers with varied compositions and molecular weights, the ABA triblock copolymers with an azo block content of about 50 wt % and relatively low molecular weight could achieve an appropriate balance between high adhesion strength and low residual adhesion strength upon UV irradiation. Furthermore, the 4‐arm star‐block structure not only enhances the adhesion strength, but also maintains low residual adhesion strength when exposed to UV irradiation. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 806–813     

Extrusion foaming of semi-crystalline PLA and PLA/thermoplastic starch blends

Low density open-cell foams were obtained from polylactic acid (PLA) and from blends of PLA with thermoplastic starch (TPS) using CO(2) as a blowing agent. Two unexpected features were found. First, a 2D cavitation process in the fractured cell walls was unveiled. Elliptical cavities with dimensions in the 100-300 nm range were aligned perpendicular to large cell cracks clearly exhibiting 2D crazing prior to macroscopic cell rupture. Secondly, a significant crystallization rate increase associated with the CO(2) foaming of PLA was discovered. While the PLA used in this study crystallized very slowly in isothermal crystallization, the PLA foams exhibited up to 15% crystallinity, providing evidence that CO(2) plasticization and the biaxial stretching upon foam expansion provided conditions that could increase the crystallization rate by several orders of magnitude.