微波调控石墨烯-碳纳米管协同增强聚氨酯损伤自修复研究

首先采用溶液共混法制备出石墨烯-碳纳米管(G-CNT)/聚氨酯(TPU)复合材料,然后通过拉伸实验及扫描电子显微镜(SEM)表征来考察该材料的拉伸强度和微波自修复特性,并从力学及材料与微波之间的相互作用等角度对其拉伸强度增强和微波修复机理进行研究.结果表明:在拉伸强度方面,与单一的石墨烯或CNT增强TPU相比,G-CNT之间形成的协同效应使TPU拉伸强度得到进一步提高,当石墨烯和CNT的质量比为3∶1时,G-CNT/TPU抗拉强度较纯TPU提高了67%,较G/TPU提高了18%,较CNT/TPU提高了25%;在材料裂纹的微波修复方面,石墨烯和CNT之间的协同效应使TPU材料自修复效果得到有效提高,当石墨烯和CNT的质量比为3∶1时,G-CNT/TPU修复效果达到最高值117%.     

Process Induced Micro Structure Evolution in Polyester Polyurethane and Mechanical Properties Relationship

Summary: MDI-HQEE-Capa based thermoplastic polyurethane (TPU) with Shore hardness of 94 A was injection molded. In order to study the influence of melt conditions on the material structure evolution and resulting mechanical properties a systematical variation in processing temperatures in the range between 195 °C and 250 °C was applied. The mold temperature was kept constant at 60 °C. Process induced samples morphologies were investigated by means of light microscope (LM), scanning electron microscope (SEM) and differential scanning calorimeter (DSC). Mechanical visco-elastic properties were determined by means of cyclic tensile experiment and were correlated with results of structural investigations. The evaluation of morphology micrographs of raw TPU material and specimens molded at different temperatures shows a reduction in visual crystalline fraction. This gains a distinct change in the deformation behavior of injection molded TPU with increasing melt processing temperature.     

Anti‐vibration and vibration isolator performance of poly(styrene‐butadiene‐ styrene)/ester‐type polyurethane thermoplastic elastomers

This investigation presents novel thermoplastic elastomers (TPEs) based on poly(styrene‐butadiene‐styrene) (SBS) and ester‐type polyurethane (TPU‐EX) materials were prepared with varying compositions. A series of investigations were conducted on the relationships between mechanical properties, dynamic mechanical properties, anti‐vibration and vibration isolator properties given, and the different compositions. The experimental results show incompatibilities between SBS and TPU‐EX. SBS mechanical properties, dynamic mechanical properties, anti‐vibration and vibration isolator properties are improved with an increase in the amount of TPU‐EX, suggesting that the blending of SBS with TPU‐EX was consistent with the compound rule. Based on the obtained results, the viscoelasticity of SBS materials, their capacity to isolate vibration, and their anti‐vibration performance can be adjusted by controlling the proportion of TPU‐EX. Copyright © 2009 John Wiley & Sons, Ltd.     

Upcycling of thermoplastic polyurethane into covalent adaptable networks via chain breaking-crosslinking strategy

Thermoplastic polyurethane (TPU), as one of the most widely used elastomers, has received rapid development, and its recycling becomes increasingly urgent. In this work, a TPU is upcycled to PU covalent adaptable networks (CANs) via chain breaking-crosslinking strategy of being extruded with polyol and isophorone diisocyanate (IPDI) on a micro twin-screw extruder. The carbamate exchange between the polyol and TPU breaks the chain of TPU and introduces plenty of reactive hydroxyl groups, which activates the TPU chain. Long-chain-branched TPU with hydroxyl groups is obtained during the chain-breaking step and then crosslinked with IPDI to obtain highly crosslinked networks. PU-CANs exhibit improved mechanical properties and elastic recovery rate, which is propitious to elastomers. Moreover, the crosslinked network greatly enhances the creep resistance and solvent resistance of the material. PU-CANs maintain favorable reprocessability, suitable for screw extrusion and hot-press processing. This work provides a simple and efficient method to upcycle TPU into reprocessable highly-crosslinked polymers and improve the properties of polymers.     

TPU增韧MABS的研究

利用双螺杆挤出机制备聚氨酯和甲基丙烯酸甲酯—丙烯腈-丁二烯-苯乙烯树脂熔融共混物(合金).研究TPU的类型以及含量对TPU/MABS合金的透光率、力学性能和缺口冲击强度影响.结果表明:TPU/MABS合金可以保持较好透明性,随TPU含量的增加,合金材料的拉伸强度和弯曲模量逐渐降低,但是合金材料的冲击强度得到明显提高.扫...     

Thermoplastic elastomer based on epoxidized natural rubber/thermoplastic polyurethane blends: influence of blending technique

Epoxidized natural rubber (ENR) and thermoplastic polyurethane (TPU) blends were prepared by simple blend and dynamic vulcanization. The main objective was to prepare a low‐hardness TPU material with good damping and elastic and mechanical properties. It was found that the incorporation of ENR into the blend shows a reduction in Young's modulus, hardness (i.e. <70 Shore A), damping properties (i.e. tan δ < 0.3), and tension set (i.e. <20%) compared with the pure TPU. This indicates the formation of softer TPU materials with superior damping and elastomeric properties. However, incorporation of ENR sacrificed mechanical properties in terms of tensile strength and elongation at break, but these still remain in the range of applicability for industrial uses. It was also found that dynamic vulcanization caused enhancement of mechanical properties, relaxation, damping, rheological properties, and elasticity of the blends. Temperature scanning stress relaxation measurements revealed an improvement in stress relaxation properties and thermal resistance of the dynamically cured ENR/TPU blend. Copyright © 2011 John Wiley & Sons, Ltd.     

Effects of compatibility of poly(l‐lactic‐acid) and thermoplastic polyurethane on mechanical property of blend fiber

Blending poly(l ‐lactic‐acid) (PLLA) and thermoplastic polyurethane (TPU) has been performed in an effort to toughen PLLA without compromising its biodegradability and biocompatibility. The mixing enthalpy calculation of PLLA and TPU predicted that the blend was a thermodynamic miscible system. The viscoelastic properties and phase morphologies of PLLA/TPU blends were investigated further by dynamic mechanical analysis and scanning electron microscopy. It was found that the blend was a partially miscible system. The dynamic mechanical analysis showed that T_g of PLLA and TPU shifted toward with TPU content increasing. Scanning electron microscopy photos showed that the morphologies of the blends changed from a sea island structure to a bicontinuous structure as an increment in TPU content, which suggested that the miscibility of PLLA and TPU was enhanced when the TPU increased. PLLA/TPU blend fibers were fabricated. With the TPU content increasing from 0 wt% to 30 wt%, the tensile strength and initial modulus of blend fibers decreased first then increased, while elongation at break and fracture work gradually increased. The change of tensile properties indicated the toughening effects of TPU on PLLA fibers, also suggested that the formation of blend fibers was influenced by the blend rheological behavior other than the compatibility. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of organoclay on thermal and dynamic mechanical properties of novel thermoplastic polyurethane nanocomposites prepared by melt intercalation technique

Polymer nanocomposites based on thermoplastic polyurethane (TPU) containing organophilic montmorillonite (OMMT) were prepared by melt compounding method followed by compression molding. Different percentage of organically modified nanoclays (1, 3, 5, 7, and 9 wt%) was incorporated into the TPU matrix in order to examine the influence of the nanofillers on nanophase morphology and materials' properties. The microstructure morphology of the nanocomposites was examined by transmission electron microscopy (TEM), energy dispersion X‐ray analysis (EDX), wide angle X‐ray diffraction (WAXD), and atomic force microscope (AFM). The observation established that the organoclay is homogeneously dispersed and preferentially embedded in the TPU soft segment phase. Significant enhancement in the thermal stability of the nanocomposites was observed with the addition of the OMMT under thermogravimetric analysis (TGA). Dynamic mechanical properties of the TPU nanocomposites were analyzed using a dynamic mechanical thermal analyzer (DMTA), which confirms that the addition of OMMT has a strong influence on the storage and loss modulus of the TPU matrix. Copyright © 2009 John Wiley & Sons, Ltd.     

Improvement in Toughness of Polylactide by Melt Blending with Bio-based Poly（ester）urethane

Polylactide （PLA） was successfully toughened by blending with bio-based poly（ester）urethane （TPU） elastomers which contained bio-based polyester soft segments synthesized from biomass diols and diacids. The miscibility, mechanical properties, phase morphology and toughening mechanism of the blend were investigated. Both DSC and DMTA results manifested that the addition of TPU elastomer not only accelerated the crystallization rate, but also increased the final degree of crystallinity, which proved that TPU has limited miscibility with PLA and has functioned as a plasticizer. All the blend samples showed distinct phase separation phenomenon with sea-island structure under SEM observation and the rubber particle size in the PLA matrix increased with the increased contents of TPU. The mechanical property variation of PLA/TPU blends could be quantitatively explained by Wu＇s model. With the variation of TPU, a brittle-ductile transition has been observed for the TPU/PLA blends. When these blends were under tensile stress conditions, the TPU particles could be debonded from the PLA matrix and the blends showed a high ability to induce large area plastic deformation before break, which was important for the dissipation of the breaking energy. Such mechanism was demonstrated by tensile tests and scanning electron microcopy （SEM） observations.     

热塑性聚氨酯及其复合材料的界面形态与流变特性

以聚酯型热塑性聚氨酯(thermoplastic polyurethane,TPU)、玻璃纤维(glass fiber,GF)和玻璃微珠(glass bead,GB)为主要原料制备了TPU/GF、TPU/GB共混物,考察了复合体系的热性能、微观结构、动态流变特性.研究发现,TPU是温敏型聚合物,其温敏性与材料的硬段含量有关,在加工过程中,除考虑剪切速率的影响外,需重点考虑温度对其加工性能的影响;GF,GB填充TPU体系具有良好的分散形态和界面结合牢度,GF和GB的加入能够增加体系的黏度,降低TPU的温敏性,加宽TPU的加工温度窗口,从而改善其成型加工性,并能一定程度地提高其耐热性.研究还发现,复合体系黏度的增加程度不仅和填料的含量有关,而且与填料的形状有关,可用等效直径表征.另外,从比表面积的角度比较了玻璃纤维和玻璃微珠对体系热稳定性的影响.     

Dimensional considerations on the mechanical properties of 3D printed polymer parts

Additive manufacturing offers a useful and accessible tool for prototyping and manufacturing small volume functional parts. Polylactic acid (PLA) and thermoplastic polyurethane (TPU) are amongst the most commonly used materials. Characterising 3D printed PLA and TPU is potentially important for both designing and finite element modelling of functional parts. This work explores the mechanical properties of additively manufactured PLA/TPU specimens with consideration to design parameters including size, and infill percentage. PLA/TPU specimens are 3D-printed in selected ISO standard geometries with 20%, 60%, 100% infill percentage. Tensile and compression test results suggest that traditional ISO testing standards might be insufficient in characterising 3D printed materials for finite element modelling or application purposes. Infill percentage in combination to design size, may significantly affect the mechanical performance of 3D printed parts. Dimensional variation may cause inhomogeneity in mechanical properties between large and small cross section areas of the same part. The effect was reduced in small cross section parts where reducing the nominal infill had less effect on the resulting specimens. The results suggest that for 3D printed functional parts with significant dimensional differences between sections, the material properties are not necessarily homogeneous. This consideration may be significant for designers using 3D printing for applications, which include mechanical loading.     

A polymer network based on thermoplastic polyurethane and ethylene-propylene-diene elastomer via melt blending: morphology, mechanical properties, and rheology

Blends of thermoplastic polyurethane (TPU) and ethylene-propylene-diene elastomer (EPDM) were prepared via a melt blending, and morphology, mechanical properties, and rheology were studied. Scanning electron microscopy (SEM) micrographs demonstrated that a network of EPDM domain was formed in TPU matrix, and became finer and more perfect with addition of 8 wt% EPDM into TPU. Dynamic mechanical analysis (DMA) and Fourier transformed infrared spectroscopy (FTIR) investigation indicated that EPDM was thermodynamically miscible with the soft segments of TPU and incompatible with the hard segments. The formation of the network was resulted from the competition of compatible and incompatible segments of TPU with EPDM. The tensile strength and elongation at break achieved a significant improvement with addition of EPDM, and obtained the optimum values of 39.21 MPa and 2659%, respectively, when EPDM content was 8 wt%. PEO-g-MA as a compatibilizer was employed to improve the compatibilization between EPDM and the hard segments of EPDM, and consequently, the network became finer and more perfect. The evaluation of rheological properties revealed that the introduction of EPDM into TPU resulted in a reduction of the viscosity at high shear rate and a decrease of the flow activation energy; thus the processability of the blends was improved.     

Effect of steam on structure and mechanical properties of biomedical block copolymers

The effect of steam on the micro‐phase structure and mechanical properties of different block copolymers used in biomedical devices is investigated via FT‐IR, tensile tests and dynamic mechanical analysis (DMA). Steam sterilization, commonly performed on medical devices and simulated in this work, affects the copolymers' morphology, due to high temperature and humidity conditions. FT‐IR analysis reveals that steam induces a modification in the crystalline conformations of copolymers with a pre‐existing hydrogen bonding network, that is, thermoplastic polyurethanes (TPU) and poly(ether‐block‐amide) (PEBA), while it does not significantly affect the domain conformation in styrenic block copolymers (SEBS), due to weak interaction with water. As a consequence, relevant changes of the mechanical properties, closely related to the microdomain structure, are found for TPU and PEBA after sterilization, while SEBS mechanical behavior remains stable, as demonstrated by tensile tests and DMA results. For this reason, SEBS is suggested as the best choice in terms of durability in biomedical applications. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1337–1346     

Property correlations for dynamically cured rice husk ash filled epoxidized natural rubber/thermoplastic polyurethane blends: Influences of RHA loading

Novel thermoplastic vulcanizates based on thermoplastic polyurethane (TPU) and epoxidized natural rubber (ENR) were prepared with rice husk ash (RHA) filler. Therefore, two major renewable resource materials (i.e., ENR and RHA) were exploited. Influences of RHA loading on mechanical, morphological, thermal and dynamic properties of dynamically cured ENR/TPU blends were investigated. It was found that the RHA showed good dispersion and was mainly localized in the ENR phase. Increasing the RHA loading led to the formation of larger ENR domains dispersed in the TPU matrix. Also, migration of the RHA particles from ENR to TPU phases was observed, resulting in reduced strength properties. It was found that the RHA acted as a nucleating agent in the TPU matrix and could accelerate the crystallization of TPU. Additionally, stress relaxation of the blends was evaluated by temperature stress scanning relaxation (TSSR). Higher relaxation stresses or raised relaxation curves were observed with increased RHA loadings in the dynamically vulcanized ENR/TPU blends.     

Studies on Poly(Methyl Methacrylate) (PMMA) and Thermoplastic Polyurethane (TPU) Blends

Blends of poly(methyl methacrylate) (PMMA) and thermoplastic polyurethane (TPU) in different compositions viz., 95/5, 90/10, 85/15 and 80/20 (by wt/wt, % of PMMA/TPU) were blended by melt mixing using a twin‐screw extruder. All the PMMA/TPU blends have been characterized for physico‐mechanical properties such as density, melt flow index, tensile behavior and izod impact strength. The impact strength of the PMMA/TPU blends were found to increase significantly with an increase in the percentage of TPU up to 20%, by retaining the tensile strength of PMMA. The effect of chemical aging on the performance of blends has been studied.     

Influence of TiO2 particles and APP on combustion behavior and mechanical properties of flame-retardant thermoplastic polyurethane

The experimental investigation on combustion behavior and mechanical properties of flame-retardant thermoplastic polyurethane were performed in the article. By the masterbatch-melt blending technique, the TiO₂ particles were well dispersed in TPU/APP composites. The microscopic morphology structure was observed by TEM and SEM. TEM images of TPU–TiO₂ masterbatch material showed that the grain sizes of TiO₂ particles were 200–400 nm. The SEM result indicated that the TiO₂ particles could enhance compatibility and dispersion of APP in TPU. The mechanical properties of TPU composites were characterized by dynamic mechanical analysis (DMA) and tensile tests, respectively. The DMA results indicated that TiO₂ particles could improve the viscoelastic property of the TPU/APP composites. The tensile strength achieved a significant improvement with addition of TiO₂ particles. APP/TiO₂-5 obtains a better value of 344% than APP-1 (277%). Also, the flame-retardant property and thermal stability of the TPU composites were characterized using cone calorimeter test (CCT) and thermogravimetric analysis (TGA), respectively. The CCT results revealed that TiO₂ particles could enhance the flame-retardant property of APP in TPU. The peak heat release rate of APP/TiO₂-4 containing 0.5% TiO₂ decreased to 157.27 kW m^?2 from 225.5 kW m^?2 of APP-1 sample without any TiO₂. The TiO₂ particles could promote the formation of carbon layers which restrict the diffusion of fuels into combustion zone and access of oxygen to the underlying materials. The TGA results indicated that TiO₂ can improve the thermal stability of TPU/APP composites.

     

Compatibilized blends of thermoplastic polyurethane (TPU) and polypropylene

Compatibilized blends of thermoplastic polyurethane (TPU) and polypropylene (PP) were developed using amine (primary or secondary) functionalized PP's (PP-g-NH₂ or PP-g-NHR). The strategy of reactive compatibilization is based on fast reactions between amine functional groups and urethane linkages or traces of free isocyanates released by thermal degradation of TPU. Excellent compatibilization between TPU and PP was confirmed by rheological, morphological, and mechanical properties. Much finer domain size, higher interfacial adhesion, and more stable morphologies were clearly observed by scanning electron microscopy. Significant improvements in the overall mechanical properties (tensile, tear, abrasion) imply significantly more reaction between TPU and PP phases in the two TPU/PP blends containing PP-g-NH₂ or PP-g-NHR than a TPU/PP blend using PP-g-MA as a compatibilizing agent.     

Hard‐block degradable thermoplastic urethane‐elastomers for electrospun vascular prostheses

Thermoplastic polyurethane (TPU) elastomers with biodegradable chain extenders were synthesized and tested for mechanical performance and biocompatibility. The design of the TPUs was based on structural modification of a mechanically appropriate aromatic isocyanate‐based TPU. As the aromatic isocyanate was substituted with a less toxic but also less “hard” aliphatic isocyanate, the chain extender plays an important role on the mechanical properties. Here, the terephthalate ester chain extender was found to work better than hydroxyl ethyl lactate in providing polymers with mechanical properties similar to commercial aromatic isocyanate‐based TPUs. The polymers were degraded in aqueous solutions at elevated temperatures and compared to polylactic acid (PLA) to partially simulate biodegradation. The lactate‐based TPUs degraded about twice as fast as PLA while the terephthalate‐based TPU degraded much more slowly. The latter material was processed by electrospinning to give a tubular graft approximately the size of a large rat blood vessel. Initial results from implantation of these TPUs into rats are promising and indicate that biodegradation occurs and is likely beneficial to cell proliferation. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Experimental analysis of the tensile property of FFF-printed elastomers

Designing and manufacturing functional parts with enhanced mechanical property is a major goal of fused filament fabrication (FFF) for polymeric elastomers, which exhibits major advantages in producing such parts with a range of structures. But the unsatisfactory mechanical performance constrains greatly its real application and there is yet no consensus in the mechanical characterization of printed samples. This work takes the nozzle height as the considered factor and tests the tensile property of FFF-printed thermoplastic polyurethane (TPU). Rheological property of the TPU melt, represented here by die swell behavior and shear viscosity, were measured initially to obtain a preliminary assessment of the material suitability and an optimization of melt extrusion conditions for FFF processing. Then correlation between the cross-section profile of deposited bead and the tensile performance of printed sample were evaluated. Both the shape of deposited bead and the bonding strength of two adjacent beads are emphasized when explaining the measured tensile strength. The significance of molecular permeation efficiency at bead-bead interfaces, and bonding-releasing patterns between adjacent beads to the tensile failure of printed objects is discussed.     

TG-FTIR study of the thermal degradation of polyoxymethylene (POM)/thermoplastic polyurethane (TPU) blends

A series of blends of polyoxymethylene (POM)/thermoplastic polyesterurethane (TPU) has been obtained by mechanical processing using a double screw extruder. The thermal stability and the thermal degradation profiles of POM/TPU blends were investigated by thermogravimetric analysis (TG) coupled on-line with Fourier transform infrared spectroscopy (FTIR). It was found that incorporation of TPU into POM matrix resulted in increase of thermal stability of blends in comparison with pristine materials. The thermal degradation of TPU in inert gas atmosphere proceeds in two steps while the thermal degradation of POM is basically a one step process with a substage in a higher temperature range. The most abundant volatile products of the thermal degradation were identified; the possibly routes of their formation have been presented. This revised version was published online in July 2006 with corrections to the Cover Date.