Quantitative characterization of deformation in drawn polypropylene films

The submicroscopic morphology of uniaxially deformed isotactic polypropylene films has been examined by small-angle light scattering (SALS), electron microscopy, optical microscopy, small-angle x-ray scattering (SAXS), wide-angle x-ray diffraction, birefringence, sonic modulus, and density methods. Several new interpretations and extensions of existing theories are developed and verified experimentally as follows. (1) The V_v SALS pattern is shown to be a new tool for the identification of the sign of the birefringence of spherulites too small to be seen in the optical microscope. The theoretical dependence of the V_v SALS pattern is developed and verified experimentally with patterns from isotactic polypropylene, polyethylene, Penton, nylon 6,6, poly(ethylene terephthalate), and nylon 6,10. (2) Intraspherulitic lamellar behavior during deformation can be identified from the SAXS pattern. This includes quantitative evaluation of the long spacing between lamellae and their average orientation. (3) The two-phase sonic modulus theory is valid over the wide range of deformations, crystallinities, processing temperatures, and molecular weights used in this study. The deformation of isotactic polypropylene films drawn at 110 and 135°C. has been characterized quantitatively in terms of an integrated picture of mass movement on all morphological levels: the molecular, the interlamellar, and the spherulitic. At both temperatures, the spherulites deform affinely with extension, whereas the deformation mechanisms within the spherulite depend on the location of the radii with respect to the applied load. During spherulite deformation, lamellar orientation and separation processes predominate, whereas at high extensions, fibrillation occurs and crystal cleavage processes predominate. The noncrystalline region orients throughout the draw region. At 135°C. non-orienting relaxation processes appear in the noncrystalline region which retard the rate of molecular orientation with extension.     

Electron microscopy of drawn polypropylene

Extremely thin polypropylene films formed by evaporation of dilute solutions floating on water, thin films deposited on Mylar or on carbon-coated Mylar, and bulk samples were deformed; after etching with aqua regia or chromic acid, the surfaces were studied by electron microscopy of surface replicas. At small draw ratio, microfibrils with lateral dimensions of about 200 Å, originating in micronecks at crack boundaries of the original crystal lamellae, were obtained in isolated areas exhibiting maximum local strain separated by large regions of much less deformed material. With increasing draw ratio the necked regions grow, the old structure gradually being reduced to smaller and smaller islands until it disappears completely. The inhomogeneity of strain in adjacent bundles of microfibrils creates a great many longitudinal voids with more or less disoriented microfibrils bridging the gaps. The regular arrangement of crystalline blocks of rather uniform length and width can be occasionally seen on surface replicas of drawn samples, and much better on dark-field electron micrographs of drawn and annealed thin membranes. In the latter case the blocks are very uniform and have similar dimensions along and perpendicular to the axis of the microfibril. The evidence from the electron micrographs, together with previous small-angle x-ray scattering data, supports Peterlin's molecular model for plastic deformation of crystalline polymers.     

Crystallinity changes in plastically deformed isotactic polypropylene evaluated by x‐ray diffraction and differential scanning calorimetry methods

The crystallinity of isotactic polypropylene (iPP), when deformed with plastic plane‐strain compression, was studied with wide‐angle X‐ray scattering (WAXS) and differential scanning calorimetry (DSC) techniques. A comparison of the obtained crystallinity data with annealed iPP samples was performed. The material used in this study was commercial iPP (weight‐average molecular weight = 117.400 g/mol; number‐average molecular weight = 17.300 g/mol). A significant decrease in the crystallinity was observed with increasing deformation pressure when the X‐ray method was employed, whereas only a small decrease was registered when the DSC method of crystallinity determination was used. However, the annealed iPP samples demonstrated a slight crystallinity increase when evaluated by both techniques. The reason for the difference between WAXS and DSC crystallinity results is discussed. This study of iPP specimens subjected to large deformation led us to the conclusion that the WAXS method provides accurate crystallinity values for the deformed material, whereas the values obtained by the DSC method do not reproduce the real crystallinity of the deformed material. This is due to the inherent heating process of the method, which causes a relaxation process and a significant change in the crystallinity of the deformed material, providing values nearer to its intrinsic equilibrium state. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 896–903, 2002     

Detailed analysis of temperature dependences of spherulite morphology and crystallite orientation of poly(vinylidene fluoride) via a combinatorial method

Temperature dependences of spherulite morphology and crystal orientation of poly(vinylidene fluoride) (PVDF) were systematically investigated via a combinatorial method. The method created a temperature gradient ranging from 130 to 200 °C. Results show that the preferential orientation of the crystallites changes with the crystallization temperature. The crystallization at 169 °C gives the most highly developed crystalline state of PVDF crystalline form II (α form), in which the spherulite size is maximal, and the crystallite sizes are also the longest, about 200 nm along the b axes. Besides, the a‐axis is almost parallel to the film normal. It indicates that the crystallization rate is the highest in the b‐axis direction. The perferential orientation at higher temperatures may be attributed to the confined 2D growth of the PVDF spherulites in the thin film, whereas the spherulites grow in the 3D mode at lower temperatures. The crystallization behavior revealed in the method is consistent with the results of melt isothermal crystallization experiments. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 253–261     

Drawing of nylon 6 fibers (bristles)

By means of electron microscopy of surface replicas and both small-angle and wide-angle x-ray scattering, nylon 6 fibers were investigated in the as-spun state, after drawing at 180°C to a draw ratio up to 4.95, and after subsequent annealing. As spun, the fiber exhibits a small fraction of row-nucleated cylindrites and a great many spherulites (with an average diameter of a few microns) side by side. Drawing deforms the spherulites into spindle-shaped structures (λ = 2) and subsequently produces well-aligned microfibrils. Small-angle x-ray scattering yields a two-point diagram at small λ and a fourpoint diagram at high λ. The long period seems to decrease slightly with draw ratio. Annealing at temperatures above the temperature of drawing increases the long period to a greater extent with samples of lower λ. The crystal lattice orientation is nearly complete at λ = 4.95.     

Temperature dependence of molecular conformation in uniaxially deformed isotactic polypropylene investigated by combination of polarized FTIR spectroscopy and 2D correlation analysis

Evolution of molecular conformation in uniaxially deformed isotactic polypropylene (iPP) as a function of temperature is investigated by time‐resolved polarized Fourier‐transform infrared spectroscopy. It is observed that oriented crystals (microfibrils) induced by deformation possess better thermal stability compared with isotropic spherulites. 2D correlation analysis reveals that the relaxation process of ordered helices in deformed iPP could be divided into two regions referring to the melting of different crystalline structures. No obvious sequential change of ordering conformations observed in low temperature region is attributed to melting of defective or destructed crystals. However, notable sequential changes of helices occur in the high temperature region; interestingly, long helices are more thermally stable than short helices. The central region of microfibrils is suggested to consist of a large amount of long helical bundles, and the short ordering segments are primarily located in the outer lateral surfaces. A physical picture of the conformational distribution in deformation‐induced microfibrils is thus gained. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 673–684     

THE ORIENTATION AND CRYSTALLIZATION OF POLYETHYLENE TEREPHTHALATE

The drawing behavior of three types of PET spherulites and PET amorphous samples have beenstudied. Two different sample preparation techniques were used in this study: (1) The films withnormal positive, normal negative or abnormal spherulites were prepared by solution casting tech-niques, then the films were deformed by uniaxial drawing. The uniaxial drawing behavior of PETspherulites appears to be dependent on the angles between the c-axis and the radius direction of thespherulites and that the deformation of spherulites becomes more difficult the larger the angles. (2)Amorphous films of PET were prepared first, then the films were deformed under uniaxial drawingto achieve c-axis orientation at a temperature near the glass transition temperature. The orientedfilms were subsequently annealed with fixed length at 215℃The films prepared in this way ex-hibit excellent c-axis orientation along the stretching direction. The degree of perfection of thecrystalline structure is much greater than that of the spherulites.     

Scattering of light by disordered spherulites. II. Effect of disorder in the magnitude of the anisotropy

The contribution to the disorder scattering by imperfect spherulites resulting from fluctuations in the magnitude of the anisotropy is analyzed for two-dimensional spherulites. The fluctuations are described in terms of a parameter characterizing the meansquare amplitude of the fluctuation and a correlation function describing the distance over which the correlation occurs. Cases considered are those where the correlation depends on either the radial or the angular separation of the scattering volume elements. As with the case of disorder in orientation, one finds that disorder in anisotropy may result in a nonzero value of intensity at μ = 0° and 90°, a decrease in the higher-order variation of scattered intensity with θ, and an increase in the intensity of scattering at higher values of θ over that for a perfect spherulite. In addition, disorder in the angular direction leads to an increase in the scattered intensity at small values of θ as compared with the zero intensity of scattering from a perfect spherulite at θ = 0°.     

Structure-property behavior of films containing disk spherulites: A model study

Thin films of a polyester of lactic and glycolic acid were prepared to give controlled amounts of disk spherulites. The spherulite contents ranged from zero to 100% and were accurately measured. The stress-strain properties of the films were then determined at 60°C, i.e., about 20°C above the glass transition temperature T_g. The mechanical behavior varied quite systematically with spherulite content and displayed little dependence on spherulite size. It was found that much of the mechanical data could be reasonably well described by a simple composite model. In addition, the yield strain as well as the strain to break could be principally coupled to the deformation of only the amorphous phase. SEM and optical microscopy studies supported the above conclusion, also demonstrating that the isolated spherulites adhered well to the amorphous matrix and behaved as stress concentrators in the system when the deformation temperature was above T_g.     

Some effects of melt-induced orientation on drawing of polypropylene monofilaments

Morphological changes accompanying the deformation of polypropylene filaments with varying degrees of melt-induced orientation are examined using wide-angle x-ray scattering (WAXS), small-angle x-ray scattering (SAXS), and electron microscopy, and their behavior is compared both to completely unoriented film samples and to very highly oriented, hard elastic filaments. Melt-oriented filaments are shown to deform predominantly by a voiding mechanism at low temperatures (<100°C), and destruction of the lamellas to produce fibrils occurs only after extensive drawing. The bimodal crystal texture of the filaments does not appear to greatly affect the low temperature deformation mechanism. High temperature (>100°C) drawing produces a fibrillar structure containing elongated voids.     

Deformation of polybutene-1 spherulites

The deformation of fresh and aged polybutene-1 spherulitic samples has been investigated by microscopic observation, interferometry, studying macroscopic and spherulitic birefringence changes, and study of light-scattering patterns. The spherulite deformation is not affine, the microscopic deformation ratio being less than the macroscopic deformation ratio of the sample and greater in the equatorial regions of the spherulite than in the polar regions. The deviation from affine deformation is less for fresh spherulites than for the aged, where void formation occurs in the equatorial part of the spherulite. This gives rise to large scattering by this part of the spherulite and to form birefringence. The spherulite birefringence and its change with elongation is dependent upon the degree of aging of the sample. The spherulite birefringence is more negative for the aged sample. In the polar regions of the spherulite, this negative birefringence decreases and turns positive at higher elongations, characteristic of a reorientation of the crystals with their optic axes turning from being perpendicular to parallel to the spherulite radius. The spherulite birefringence in the equatorial direction becomes somewhat more negative on stretching a fresh sample but less negative on stretching an aged one. Spherulite distortion and orientation changes are apparent from the light-scattering patterns of films possessing small spherulites. The changes in V_v and H_v scattering patterns upon stretch are different for the fresh and aged samples. The V_v patterns of the fresh samples decrease in intensity with time after stretching a fresh sample with the H_v patterns do not.     

Influence of oriented β‐lamellae on deformation and pore formation in β‐nucleated polypropylene

Four β‐nucleated polypropylene samples with increasing die draw ratio (DDR) were prepared to modify lamellae arrangement. The DSC, SEM, and 2D‐XRD results show that all four cast films had similar crystallinity, high contents of β‐crystal but lowering stability of β‐lamellae with ascending DDR. Meanwhile, the anisotropy of β‐lamellae distribution strengthens gently and the stacked lamellae structure perpendicular to the machine direction (MD) predominates dramatically. Tensile testing at 25 °C and 90 °C were conducted along MD and transverse direction (TD), respectively. The markedly expanding difference of deformation indicates the anisotropy highlighted significantly. Additionally, when the samples stretched along MD, a more homogeneous deformation occurs with ascending anisotropy, which is completely opposite to the β‐lamellae stability. But samples deformed more heterogeneous when stretched along TD. The characterization of morphological evolutions during stretching shows that the stacked lamellae debonds uniformly and abundant microvoids formed when the sample stretched along MD with higher anisotropy, resulting in evenly dispersion of stress, consequently making a more uniform distribution of defects and a better isotropic deformation. Moreover, the microfibrils and defects distributed uniformly within higher orientation sample after longitudinal stretching stretched along MD, leading to the dramatic improvement of pore size distribution of the membrane after biaxial stretching. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1745–1759     

New understanding on the memory effect of crystallized iPP

In this study, recovery processes of isotactic polypropylene(iPP) melted spherulites at 135 °C after melting at higher temperatures(170 °C–176 °C) were investigated with polarized optical microscopy and Fourier transform infrared spectroscopy. The recovery temperature was fixed to exclude the interference from heterogeneous nuclei. After melting at temperatures between 170 °C and 174 °C, the melted spherulite could recover back to the origin spherulite at low temperatures. Interestingly, a distinct infrared spectrum from iPP melt and crystal was observed in the early stage of recovery process after melting at low temperatures, where only IR bands resulting from short helices with 12 monomers or less can be seen, which indicates that the presence of crystal residues is not the necessary condition for the polymer memory effect. Avrami analysis further indicated that crystallization mainly took place in melted lamellae. After melting at higher temperatures, melted spherulite cannot recover. Based on above findings, it is proposed that the memory effect can be mainly ascribed to melted lamellae, during which crystalline order is lost but conformational order still exists. These conformational ordered segments formed aggregates, which can play as nucleation precursors at low temperatures.     

Crystallization of polydioxolan. II. Morphology and melting properties

Polydioxolan samples crystallized between 25 and 35°C present two optical phases when viewed on the polarizing microscope. These phases, termed central and external phases, form a spherulite. It is shown in this paper that the central phase of the two-phase spherulite melts at about 63°C, and is made of modification III crystals. The external portion of the two-phase spherulites melts at a lower temperature, around 59°C, and is composed of modification II crystals. Differential scanning calorimeter (DSC) melting curves, photomicrographs, and x-ray results are presented to prove these assertions.     

Scattering of light by deformed three-dimensional spherulites

A theoretical calculation of the H_v light-scattering patterns for deformed three-dimensional spherulites is presented. Affine deformation is assumed. The optic axis of the scattering element is allowed to lie at an arbitrary angle ß to the radius which is permitted to change in the course of the deformation in a manner that may depend upon the angular location in the spherulite. The consequences of twisting of the optic axis about the spherulite radius are also explored.     

Studies on the biaxial stretching of polypropylene film. III. Electron microscopic observation of the one-step biaxial stretching of isotactic polypropylene spherulites

Polypropylene films of various isotacticities and crystallinities were stretched biaxially in one step in air at 140–152°C or polyaxially in poly(ethylene glycol) at 130–160°C, and the morphological changes were studied by electron microscopy (replica). In the initial stage of stretching, with v_A = 1.4, the spherulites of one of the films used for the experiment were broken both from the centers and boundaries, and those of another film were broken mainly from the center. This difference in the deformation behavior seems to be characteristic of the film properties and independent of the method of stretching, although the factors involved are still unknown. On further stretching (v_A = 22), well annealed spherulites were broken into many small blocklike fragments with unfolded fibrils running among them, particularly at the low stretching temperature (140°C), and fibrillation proceeded at the expense of the residual fragments. In the case of quenched or slightly crystallized material, the fragments were dendritic and divided into finer and finer fibrils on stretching. At elevated temperature, however, even for well annealed spherulites, the deformation behavior resembles that of the quenched material, and at a high degree of stretching the spherulites take on the fibrillar net structure in every case. In films containing a high amount of atactic fraction, radial, tangential, and boundary cracking occurred more easily, and broad fibrils were observed across the cracks.     

Crystallite size in drawn and then annealed polypropylene

Crystallite sizes have been obtained from the breadth of equatorial x-ray reflections from polypropylene samples subjected to a draw ratio of 6 at 21°C and then annealed at 155°C, 140°C, and 120°C, respectively. For all samples it was found that the ratio of the dimension of the crystallite perpendicular to the {110} planes to that perpendicular to the (040) plane is a constant. The ratio of the lateral crystallite size to the meridional long period was also found to be constant, independent of annealing temperature. In contrast, the thickness of the crystallites in the direction parallel to the draw direction, as calculated from the meridonal long period and density data, was not proportional to the lateral crystallite size.     

Structure and mechanical behavior of nylon 6 fibers filled with organic and mineral nanoparticles. II. In situ study of deformation mechanisms

This study reports on the in situ characterization of the deformation mechanisms at room temperature of polyamide 6 (PA6) fibers filled with hyperbranched molecules or montmorillonite (MMT) platelets. A small‐angle X‐ray scattering study shows that the stretching and sliding of the microfibrils takes place concomitantly in the first stage of elastic loading of as‐spun and partially drawn fibers. In the second stage of loading, which is basically plastic, sliding turns out to be the main process of deformation, accompanied by a significant reduction in the microfibril radius. Fibers drawn close to their maximum draw ratio only display the deformation process of microfibril stretching. This in situ study also reveals subtle features of the reversible processes of deformation that could not be detected from ex situ experiments reported previously. A thickening of the crystal blocks in the microfibrils takes place under stress and disappears upon unloading, indicating that some reversible strain‐induced molecular ordering occurs in the amorphous layers close to the crystal surface. The tentative mechanical modeling enabled a characterization of the components of the fibers: the stiffness of the microfibrils appears to be insensitive to the presence of the particles that are excluded in the interfibrillar regions. The presence of HB molecules clearly increases the stiffness of the interfibrillar regions owing to a physical crosslinking effect. Moreover, it seems that the stiffness improvement of the drawn MMT‐PA6 fiber lies in a greater capability of chain unfolding in the interfibrillar amorphous region. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2633–2648, 2004     

Microfibril diameter in celery collenchyma cellulose: X-ray scattering and NMR evidence

Cellulose isolated from celery collenchyma is typical of the low-crystallinity celluloses that can be isolated from primary cell-walls of higher plants, except that it is oriented with high uniformity. The diameter of the microfibrils of celery collenchyma cellulose was estimated by three separate approaches: ¹³C NMR measurement of the ratio of surface to interior chains; estimation of the dimensions of the crystalline lattice from wide angle X-ray scattering (WAXS) measurements using the Scherrer equation; and the observation that microfibrils of this form of cellulose have the unusual property of packing into an irregular array from which small angle X-ray scattering (SAXS) shows features of both form and interference functions. The interference function contributing to the SAXS pattern implied a mean microfibril centre-to-centre distance of 3.6 nm, providing an upper limit for the diameter. However modelling of the scattering pattern from an irregular array of microfibrils showed that the observed scattering curve could be matched at a range of diameters down to 2.4 nm, with the intervening space more or less sparsely occupied by hemicellulose chains. The lateral extent of the crystalline lattice normal to the 200 plane was estimated as a minimum of 2.4 nm by WAXS through the Scherrer equation, and a diameter of 2.6 nm was implied by the surface: volume ratio determined by ¹³C NMR. The WAXS and NMR measurements both depended on the assumption that the surface chains were positioned within an extension of the crystalline lattice. The reliability of this assumption is uncertain. If the surface chains deviated from the lattice, both the WAXS and the NMR data would imply larger microfibril diameters within the range consistent with the SAXS pattern. The evidence presented is therefore all consistent with microfibril diameters from about 2.4 to 3.6 nm, larger than has previously been suggested for primary-wall cellulose. Some degree of aggregation may have occurred during the isolation of the cellulose, but the larger microfibril diameters within the range proposed are a consequence of the novel interpretation of the experimental data from WAXS and NMR and are consistent with previously published data if these are similarly interpreted.     

Preparation and characterization of iodinated poly(vinyl alcohol) microfibril

Iodination of poly(vinyl alcohol) (PVA) microfibril, which was obtained from saponification of poly(vinyl pivalate), was conducted before and after zone drawing at various conditions. The resulting PVA microfibrils were characterized by differential scanning calorimeter and scanning electron microscopy. Surface morphologies of these PVA microfibrils showed some differences between PVA microfibril iodinated after and before drawing. Crude shapes of PVA microfibrils iodinated after drawing indicated that iodine decreased the structural regularity severely. On the other hand, PVA microfibrils iodinated before drawing showed relatively ordered surfaces. This was ascribed to the enhanced molecular ordering of PVA microfibrils due on zone drawing. Iodinated PVA microfibrils showed a decrease in crystal melting temperature of about 100°C compared to the untreated sample. PVA microfibrils drawn after iodination showed relatively higher crystal melting temperature than those of microfibrils iodinated after drawing. These results were considered as the proofs of the changes in crystalline lattice of the PVA microfibrils. Effects, of drawing temperature on sublimation of iodine were also evaluated.