Modifying thermal transport in electrically conducting polymers: effects of stretching and combining polymer chains

If their thermal conductivity can be lowered, polyacetylene (PA) and polyaniline (PANI) offer examples of electrically conducting polymers that can have potential use as thermoelectrics. Thermal transport in such polymers is primarily influenced by bonded interactions and chain orientations relative to the direction of heat transfer. We employ molecular dynamics simulations to investigate two mechanisms to control the phonon thermal transport in PANI and PA, namely, (1) mechanical strain and (2) polymer combinations. The molecular configurations of PA and PANI have a significant influence on their thermal transport characteristics. The axial thermal conductivity increases when a polymer is axially stretched but decreases under transverse tension. Since the strain dependence of the thermal conductivity is related to the phonon scattering among neighboring polymer chains, this behavior is examined through Herman's orientation factor that quantifies the degree of chain alignment in a given direction. The conductivity is enhanced as adjacent chains become more aligned along the direction of heat conduction but diminishes when they are orthogonally oriented to it. Physically combining these polymers reduces the thermal conductivity, which reaches a minimum value for a 2:3 PANI/PA chain ratio.     

Effect of filler loading,geometry, dispersion and temperature on thermal conductivity of polymer nanocomposites

Using a unidirectional heat transfer apparatus, the roles of nanoparticle geometry, loading, dispersion and temperature on the thermal conductivity of polymer nanocomposites are investigated. The polymer nanocomposites (PNC) consist of epoxy matrices filled with silica nanopowder and carbon nanotubes, respectively, as well as poly (2-vinylpyridine) (P2VP) matrices loaded with silica nanoparticles. First, it is shown that thermal conductivity generally increases with nanofiller loading. These results are also reasonably described by the three phase Lewis-Nielsen or Halpin-Tsai analytical models. More importantly, it has been also demonstrated that the thermal conductivity of the polymer nanocomposites greatly depends on the dispersion state of the nanofillers. Furthermore, the effect of temperature on the thermal behavior of PNCs is briefly discussed. These results emphasize the important role of nanoparticles content and dispersion state on the thermal characteristics of polymer nanocomposites, which can be used to design composite materials with tunable thermal behavior.     

Study on insulating thermal conductive BN/HDPE composites

Thermal conductivity of boron nitride (BN) reinforced high density polyethylene (HDPE) composites was investigated under a special dispersion state of BN particles in HDPE, i.e., BN particles surrounding HDPE matrix particles. The results indicated that the special dispersion of BN in matrix gives the composites high thermal conductivity at low filler content; moreover, the smaller BN particles can more easily form conductive chains of filler compared to the larger filler particles. Examining the dependence of electrical insulation and mechanical properties of the composites on BN content demonstrated that the reinforced composites containing 30% by volume of filler has good electrical insulation and mechanical properties.     

Heat transfer in polymer composites filled with inorganic hollow micro-spheres: A theoretical model

The heat transfer mechanisms in inorganic hollow micro-spheres filled polymer composites are analyzed in the present paper. This heat transfer includes mainly three mechanisms: (1) thermal conduction between solid and gas; (2) thermal radiation between the hollow micro-sphere surfaces; and (3) natural thermal convection of the gas in the micro-hollow spheres. A theoretical model of heat transfer in polymer/inorganic hollow micro-sphere composites is established based on the law of minimal thermal resistance and the equal law of the specific equivalent thermal conductivity, and a corresponding equation of effective thermal conductivity is derived. The effective thermal conductivity (k_eff) of hollow glass bead-filled polypropylene composites is estimated by using this equation, and is compared with the numerical simulations by means of a finite element method. The results show that the variation of the theoretical estimations of k_eff are similar to the numerical simulations at lower filler volume fraction (φ_f20%). Moreover, k_eff decreases linearly with increasing φ_f, and reduces somewhat with increase of filler size.     

Viscosity and thermal conductivity of MgO–EG nanofluids

Nanofluids are a group of novel engineering materials that are increasingly being used, particularly in the processes of heat exchange. One of the most promising materials in this group is magnesium oxide–ethylene glycol (MgO–EG) nanofluid. The literature informs that this material is characterized by an significant increase in thermal conductivity with low dynamic viscosity increase. The aim of this paper is to provide experimental data on the dynamic viscosity and thermal conductivity of nanofluids containing MgO nanoparticles with 20 nm average size and ethylene glycol as base fluid. To determine dynamic viscosity and thermal conductivity of samples, a HAAKE MARS 2 rheometer (Thermo Electron Corporation, Karlsruhe, Germany) and KD2 Pro Thermal Properties Analyzer (Decagon Devices Inc., Pullman, Washington, USA) were used. Additionally, a comparison of the experimental results and the predictions of theoretical models was presented. It was presented that the vast majority of theoretical models does not describe in a correct way both viscosity and thermal conductivity. It was also shown that the enhancement of this basic physical properties might be described with good result with second degree polynomials. Finally, evaluation of the heat transfer performance was presented.     

Thermal stability of styrene–(ethylene butylene)–styrene-based elastomer composites modified by liquid crystalline polymer, clay, and carbon nanotube

The thermal decomposition behaviors of styrene?C(ethylene butylene)?Cstyrene (SEBS) thermoplastic elastomer filled with liquid crystalline polymer (LCP), organomontmorillonite (OMMT), and carbon nanotube (CNT) as a heat stabilizing filler, were comparatively investigated using nonisothermal- and isothermal-thermogravimetric analyses in air. The isoconversional method was employed to evaluate the kinetic parameters (E _a, lnA, and n) under dynamic heating. For neat samples, OMMT and CNT exhibited their respective lowest and highest thermal stabilities as revealed from the lowest and the highest T _onset values, respectively. The decomposition rates of the composites containing OMMT at the temperature >250?°C were higher than those containing CNT and LCP, respectively, whereas the elastomer matrix degraded with the highest rate. The obtained TG profiles and calculated kinetic parameters indicated that the incorporation of LCP, OMMT, and CNT into elastomer matrix improved the thermal stability. Especially, the CNT- and OMMT-containing composites significantly improved the thermal stability compared with the neat matrix polymer. Simultaneously recorded DSC thermograms revealed that the degradation processes for the neat polymers and their composites were exothermic in air. From the simultaneously recorded DSC data, the enthalpy of thermal decomposition for each composite system was found to be lower than that of the neat matrix and mostly decreasing with increasing filler loading. The isothermal decomposition stabilities of the neat SEBS and its composites containing the different fillers were in agreement with those of the nonisothermal investigation.     

Thermophysical properties of polypropylene/aluminum composites

This article is dedicated to the study of the thermal parameters of composite materials. A nonlinear least‐squares criterion is used on experimental transfer functions to identify the thermal conductivity and the diffusivity of aluminum‐polymer composite materials. The density measurements were achieved to deduce the specific heat and thereafter they were compared to values given by differential scanning calorimetry measurement. The thermal parameters of the composite material polypropylene/aluminum were investigated for the two different types of aluminum filler sizes. The experimental data were compared with several theoretical thermal conductivity prediction models. It was found that both the Agari and Bruggeman models provide a good estimation for thermal conductivity. The experimental values of both thermal conductivity and diffusivity have shown a better heat transport for the composite filled with large particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 722–732, 2004     

Effect of Different Hybrid Method on Properties of Carbon Nanotubes/Dolomite Hybrid Filled Phenolic Composites

Hybridization of multi wall carbon nanotubes (MWCNTs) with other filler in polymer matrix composites (PMC) is one of the techniques for combining different properties of fillers for making more unique composites. In this work, the hybrid filler (CNTs–dolomite) are prepared via chemical vapour deposition (CVD hybrid) and the milling method (physically hybrid). The effect of different hybrid method on properties of multi wall carbon nanotubes/dolomite hybrid filled phenolic composites were studied. Phenolic/CVD hybrid composites and phenolic/physically hybrid composites with different filler loadings were prepared using hot mounting press. The prepared samples were characterized for their thermal conductivity and hardness. The thermal conductivity was measured using the Transient Plane Source (TPS) method, using a Hot-DiskTM Thermal Constant Analyzer and the hardness was measured using Rockwell micro-hardness. The results showed that at 5% filler loading, the phenolic/CVD hybrid composites were capable of increasing the thermal conductivity and micro-hardness up to 7.22% and 101.6% respectively compared to pure phenolic.     

Nanostructure vs. microstructure: Morphological and thermomechanical characterization of poly(l-lactic acid)/layered silicate hybrids

Nano- and micro-composites of poly(l-lactic acid) (PLLA) with various loadings of natural and hexadecylamine-modified montmorillonite were prepared by the solvent casting method to study the effect of nanostructure on the thermomechanical properties of the hybrid materials. The changes on structure and surface of montmorillonite, induced by the ion-exchange modification process, were characterized by X-ray diffraction (XRD) analysis and zeta-potential determination, while the morphology of the hybrids and the dispersion of the clay into the polymer matrix were examined by XRD, transmission electron microscopy and atomic force microscopy. The results showed that, although at low clay content exfoliation dominates, for filler loadings greater than 5 wt% both exfoliation and intercalation of the clay filler are observed. Thermal degradation studies of the materials produced using thermogravimetry revealed the introduction of a small amount of organo-modified silicate significantly improves their thermal stability. Differential scanning calorimetry showed the thermal behavior of the polymer matrix strongly depends on the nature and content of the silicate filler. Scanning electron microscopy of the deformed surfaces affirmed a different deformation process mechanism between the two types of composites.     

Epoxy‐based composite adhesives: Effect of hybrid fillers on thermal conductivity,rheology, and lap shear strength

Thermal management is an important parameter in an electronic packaging application. In this work, three different types of fillers such as natural graphite powder (Gr) of 50‐μm particle size, boron nitride powder (h‐BN) of 1‐μm size, and silver flakes (Ag) of 10‐μm particle size were used for thermal conductivity enhancement of neat epoxy resin. The thermal properties, rheology, and lap shear strength of the neat epoxy and its composite were investigated. The analysis showed that the loading of different wt% of Gr‐based fillers can effectively increase the thermal conductivity of the epoxy resin. It has also been observed that the thermal conductivity of the hybrid filler (Gr/h‐BN/Ag) reinforced epoxy adhesive composite increased six times greater than that of neat epoxy resin composite. Further, the viscosity of hybrid filler reinforced epoxy resin was found to be increased as compared with its virgin counterpart. The adhesive composite with optimized filler content was then subsequently subjected to determine single lap shear strength. The degree of filler dispersion and alignment in the matrix were determined by scanning electron microscopy (SEM) analysis.     

Thermogravimetry as a Method for Investigating the Thermal Stability of Polymer Composites

Thermogravimetry was used to investigate the effects of different inorganic functional fillers on the heat resistance of polymer matrices. The kinetic parameters of thermal oxidative degradation were shown to depend on the polymer, the chemical composition of the filler surface, the filler concentration, and the processing method, which determines the distribution of filler particles in the polymer matrix. Magnetic fillers (carbonyl iron, and hexaferrites of different structural types) were shown to be chemically active fillers, increasing the heat resistance of siliconorganic polymers. Their stabilizing effect is due to blocking of the end silanol groups and macroradicals by the surface of the filler and non-chain inhibition of thermal oxidative degradation. In the case of fiber-forming polymers (UHMWPE, PVOH and PAN), most magnetic fillers are chemically inert, but at concentrations of 30–50 vol% they increase the heat resistance of the composite. Addition of carbon black increased the heat resistance of the thermoplastic matrix. The dependence of the thermal degradation onset temperature on the kaolin concentration in the polyolefin matrix exhibited a maximum. Analysis of the experimental results demonstrated the operating temperature ranges for different composites, and their maximum operating temperature. This revised version was published online in July 2006 with corrections to the Cover Date.     

An elastomeric conducting composite based on polyaniline coated nylon fiber and chloroprene rubber

Chloroprene rubber-polyaniline (PANI) coated nylon fiber composites containing PANI powder were prepared by mechanical mixing on a two-roll mill. PANI was synthesized by chemical polymerization of aniline in presence of hydrochloric acid. PANI coated nylon fiber was prepared by in situ polymerization of aniline on nylon fiber. The cure parameters cure kinetics, filler dispersion, mechanical properties, DC electrical conductivity and thermal degradation parameters of the composites were evaluated. Cure rate index and cure reaction constants indicated that the rate of cure reaction changes on filler addition. Filler addition at higher loadings led to agglomeration. The tensile strength and modulus values increased suggesting a reinforcement effect. The conductivity, thermal characteristics and thermal degradation kinetic parameters are also presented.     

A Fast and Room-temperature Self-healing Thermal Conductive Polymer Composite

Thermal conducting materials may be damaged during long-term use, resulting in the increase of thermal resistance and therefore inefficient heat dissipation. The introduction of self-healing ability may solve this problem, but the realization of fast and room-temperature selfhealing in thermal conducting composites is quite challenging. Herein, we choose a flexible poly(dimethylsiloxane) polymer material(PDMSCOOH) as the matrix and graphene nanosheets as the thermal conductive filler to prepare ...     

Polymer characterization by thermal evolution techniques

Thermal evolution techniques continuously monitor materials thermally evolved from a sample on controlled heating. Either stepwise detection of such volatiles as a function of temperature or time, or quantitative measurement and identification of these materials provides very useful information. Transducers include vacuum gauges, electrochemical devices, thermal conductivity and flame ionization detectors, etc. These techniques have shown promise in studies of thermal stability and degradation mechanism, analysis of trace impurities and additives, and elucidation of polymer structures. Other applications are in the areas of vapor pressure measurement and toxicity studies of constituents in polymer systems.     

Effect of chemical structure on combustion and thermal behaviour of polyurethane elastomer layered silicate nanocomposites

The effect of polyol molecular weight and functionality on nanodispersion of clay in PU/clay nanocomposites and the investigation of their thermal and combustion properties are reported and discussed. Lamellar elastomer polyurethane nanocomposites were synthesized using polyols with different molecular weight and functionality and according to these parameters they show several degrees of dispersion which affect their thermal and combustion behaviour. A barrier effect of clay layer is shown in TGA experiments by a delay of thermal degradation products release in nanocomposite materials compared to the virgin polymer; this barrier effect also leads to formation of char during combustion which lowers the peak of rate of heat release in cone calorimeter tests and eliminates fire-induced dripping of the nanocomposite sample during UL 94 test. However, in order to achieve non-burning behaviour nanocomposite technology must be combined with conventional flame retardant technology.     

Biodegradable Nanocomposites Based on the Polyester Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and Layered Silicate or Expanded Graphite

Novel nanocomposites based on the biodegradable polymer poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHBHx) and layered fillers, specifically layered silicate (clay25A) and expanded graphite (EG), were prepared by melt intercalation. The dispersion of the fillers in the PHBHx was characterized by wide‐angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM). The effects of the fillers on the polymer structure, thermal stability and mechanical properties of the nanocomposites were also studied, by differential scanning calorimetry, thermogravimetric analysis, and strain‐stress measurements in elongation, respectively. The WAXD and TEM results showed that the clay25A and EG was exfoliated into well‐dispersed sheets in the polymer matrix, especially when the filler concentration were relatively low. This gave rise to considerable improvements in Young's modulus, and resulted in increases in the thermal degradation. It should be possible to convert the EG dispersions obtained thus far to ones yielding filler‐filler networks that show electrical conductivity.     

Nanosize and microsize clay effects on the kinetics of the thermal degradation of polylactides

Polylactide (PLA)-montmorillonite (MMT) micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified or organomodified clays at 5 wt% content were produced by melt mixing. Based on the three different test methods that were used to follow thermal degradation, different conclusions were obtained. During melt processing, thermomechanical degradation was more pronounced in the presence of all fillers, which apparently acted catalytically, but to different degrees. During isothermal degradation in air from 180 °C to 200 °C, degradation rate constants were calculated from novel equations incorporating changes in intrinsic viscosity (IV). Results show that the thermal degradation rate constants of the amorphous PLA and its composites are lower than those of the semicrystalline PLA and its composites. Due to better filler dispersion in the polymer matrix, the thermal degradation rate constants of the nanocomposites are significantly lower than those of the unfilled polymers and their microcomposites under air. As per dynamic TGA data and thermal kinetic analysis from weight losses and activation energy calculations, organomodified nanofillers have a complex effect on the polymer thermal stability; the unmodified fillers, however, reduce polymer thermal stability. These TGA data and kinetic analysis results also support the findings that the thermal stability of the amorphous PLA and its composites is higher than that of the semicrystalline polymer and its composites and the thermal stability of the nanocomposites is higher than that of the microcomposites. In general, mathematical modeling based on random thermal scission equations was satisfactory for fitting the TGA experimental data.     

Determination of filler content for natural filler polymer composite by thermogravimetric analysis

Determination of filler content by thermogravimetric (TG) analysis is commonly utilized to investigate the effectiveness of processing methods for composite materials and to quantify the dispersion of filler within the matrix. However, the existing analysis method is not capable of accurately predicting the filler content for natural fiber composites for the case where thermal degradation of the filler and matrix occurs within similar temperature ranges. In the present study, the authors have proposed a generic equation for the determination of filler content which can be utilized for any given range of thermal degradation temperatures in natural filler polymer composites. Oil palm shell unsaturated polyester composites were selected to verify the proposed equation using the TG test with the results indicating good agreement between the estimated and experimental filler contents with a maximum error on the order of 10 %. The suggested technique provides a simple, yet generic, approach to determining the filler content of green or lignocellulose-based polymer composites by TG analysis.

     

Role,effect, and influences of micro and nano‐fillers on various properties of polymer matrix composites for microelectronics: A review

Ever since the discovery of polymer composites, its potential has been anticipated for numerous applications in various fields such as microelectronics, automobiles, and industrial applications. In this paper, we review filler reinforced polymer composites for its enormous potential in microelectronic applications. The interface and compatibility between matrix and filler have a significant role in property alteration of a polymer nanocomposites. Ceramic reinforced polymeric nanocomposites are promising candidate dielectric materials for several micro‐ and nano‐electronic devices. Because of its synergistic effect like high thermal conductivity, low thermal expansion, and dielectric constant of ceramic fillers with the polymer matrix, the resultant nanocomposites have high dielectric breakdown strength. The thermal and dielectric properties are discussed in the view of filler alignment techniques and its effect on the composites. Furthermore, the effect of various surface modified filler materials in polymer matrix, concepts of network forming using filler, and benefits of filler alignment are also discussed in this work. As a whole, this review article addresses the overall view to novice researchers on various properties such as thermal and dielectric properties of polymer matrix composites and direction for future research to be carried out.     

Improvement of thermal stability of poly(methyl methacrylate) by incorporation of colloidal TiO2 nanorods

The thermal degradation behaviour of oleic acid-capped colloidal anatase TiO₂ nanorods, poly(methyl methacrylate), and their nanocomposites has been studied. Thermogravimetric and differential thermal analysis have been carried out in nitrogen atmosphere for both nanorods, and nanocomposites with nanorod loading from 5 to 30 wt% relative to the polymer. Our study shows that the degradation of the oleic acid-capped nanorods in nitrogen is mainly endothermic and occurs in two steps. The thermal stability of the nanocomposites is improved on increasing the filler loading in the considered range, as the nanorods prevent rapid heat diffusion and limit further degradation. This effect seems to be favoured by the nanorods increased mobility, leading to enhanced dispersion in the matrix upon heating the samples during the thermal analysis.