Enhanced nucleate boiling on copper micro-porous surfaces

Saturation boiling of PF-5060 dielectric liquid on Cu micro-porous surface layers (95, 139, 171, 197 and 220-μm thick) is investigated. These layers are deposited on 10 × 10 mm Cu substrates using two-stage electrochemical process. The basic micro-structure, obtained in the first stage using current density of 3 A/cm² for 15–44 s, depending on thickness, is strengthened by continuing electrochemical deposition using much lower current density for 10’s of minutes. For conditioned surface layers, after a few successive boiling tests, the pool boiling curves are reproducible and the temperature excursion prior to boiling incipience is either eliminated or reduced <7 K. Present nucleate boiling results are markedly better than those reported for dielectric liquids on micro- and macro-structured surfaces. Present values of CHF (22.7–27.8 W/cm²) and h_MNB (2.05–13.5 W/cm² K) are ∼40–70% higher than and >17 times those reported on plane surfaces (<16 W/cm² and ∼0.8 W/cm² K). Best results are those of the 171-μm thick layer: CHF of 27.8 W/cm² occurs at ΔT_sat of only 2.1 K and h_MNB of 13.5 W/cm² K occurs at ΔT_sat = 2.0 K.     

A new model for nucleate boiling heat transfer

A new model to calculate heat transfer coefficients in nucleate boiling is presented. Heat transfer and fluid flow around a single bubble are investigated taking into account the influence of meniscus curvature, adhesion forces and interfacial thermal resistance on the thermodynamic equilibrium at the gas-liquid interface. The model requires only bubble site densities and departure diameters. Further quantities except the thermophysical properties are not needed. From the results bubble growth rates can be derived. As an example nucleate boiling heat transfer coefficients of R-114 were calculated. They agree with experimental values within the experimental accuracy.     

Observations on braided thin wire nucleate boiling in microgravity

A microgravity experiment was conducted on the Space Shuttle Endeavor (STS-108) to observe sustained nucleate boiling of water. Subcooled water was boiled with a single strand and a braid of three 0.16 mm diameter and 80 mm long Nichrome resistive wires. A CCD video camera recorded the experiment while six thermistors recorded the temperature of the fluid at various distances from the heating element. This paper reports experimental results in observations, measurements, and data analysis. Bubble explosions were found to take place shortly after the onset of boiling for both the single and braid of wires. The explosion may produce a high heat transfer rate, as it generates a cloud of microbubbles. The number, size, and departure rate of the bubbles from the heater wire were measured and compared with theoretical models as a function of time. The temperature measurements revealed a complex temperature distribution in the fluid chamber due to bubbles ejected from the wire that carried thermal energy close to the temperature sensors. Drag forces on departing bubbles were calculated based on bubble movement and used to predict bubble propagation. Results from this experiment provided further understanding of nucleate boiling dynamics in microgravity for the eventual design and implementation of two-phase heat transfer systems in space applications.     

Review of nucleate pool boiling bubble heat transfer mechanisms

Enhanced convection, transient conduction, microlayer evaporation, and contact line heat transfer have all been proposed as mechanisms by which bubbles transfer energy during boiling. Models based on these mechanisms contain fitting parameters that are used to fit them to the data, resulting a proliferation of “validated” models. A review of the recent experimental, analytical, and numerical work into single bubble heat transfer is presented to determine the contribution of each of the above mechanisms to the overall heat transfer. Transient conduction and microconvection are found to be the dominant heat transfer mechanisms. Heat transfer through the microlayer and at the three-phase contact line do not contribute more than about 25% of the overall heat transfer.     

Heat flux determination for nucleate boiling in subsurface tunnel structures

The paper focuses on theoretical analysis of boiling heat transfer on surfaces with tunnel structures formed by fins with microfins and covered with perforated foil. The investigations were conducted for water, ethanol and R-123. The theoretical heat flux, based on modified Chien and Webb model, when compared to the experiments, showed satisfying agreement in low and medium ranges for water and ethanol, and in all heat flux ranges for R-123.     

Interactions between bubble formation and heating surface in nucleate boiling

The heat transfer and bubble formation is investigated in pool boiling of propane. Size distributions of active nucleation sites on single horizontal copper and steel tubes with different diameter and surface finishes have been calculated from heat transfer measurements over wide ranges of heat flux and selected pressure. The model assumptions of Luke and Gorenflo for the heat transfer near growing and departing bubbles, which were applied in the calculations, have been slightly modified and the calculated results have been compared to experimental investigations by high speed video techniques. The calculated number of active sites shows a good coincidence for the tube with smaller diameter, while the results for the tube with larger diameter describe the same relative increase of the active sites. The comparison of the cumulative size distribution of the active and potential nucleation sites demonstrates the same slope of the curve and that the critical radius of a stable bubble nuclei is smaller than the average cavity size.     

Maximum size of bubbles during nucleate boiling in an electric field

By taking account of the electric field effects on the shape of bubbles. Fritz's analysis on maximum bubble volume during boiling was extended to the boiling process in the presence of a uniform electric field. It was found that the maximum bubble volume decreases with increase in electric field strength and the dielectric constant of the boiling liquid. The decrease of bubble departure size with increase in electric field strength was confirmed by experimental observations.     

Mass transfer behavior at bubble surface during nucleate boiling

 Interfacial mass transfer mechanisms played an essential role to the high heat transfer efficiency noted for nucleate boiling. There existed a zone around the bubble surface that exhibited zero net mass flux, termed herein as the “zero-flux zone”. This work investigated analytically the interfacial vaporization and condensation processes around a boiling bubble, based on which the positional dependence of zero-flux zone was derived. For a stationary bubble the zero-flux zone shifted to the upper hemisphere with decreasing wall superheat and/or with increasing contact angle. Moreover, the bubble growth (shrinkage) largely enhanced (retarded) such a trend. At the extreme condition where the bubble grew at a very fast speed the entire bubble surface would be subject to liquid evaporation only. Experiments observed a “thermal jet” emerging from the bubble cap, which was attributed to the interfacial vapor condensation flux at the bubble cap. Received on 11 December 2000 / Published online: 29 November 2001     

On the departure behaviors of bubble at nucleate pool boiling

Dimensionless scales of radius and time, proposed by the authors in a previous study, were used to quantitatively analyze the bubble departure radius and time during nucleate pool boiling. The results obtained from dimensional analysis were compared with experimental data reported in many studies. These experimental data are including partial nucleate pool boiling data with constant heat flux and temperature conditions acquired over the past 40 years at atmospheric and sub-atmospheric pressures, as well as data obtained at subcooled, saturated, and superheated pool temperature conditions.It was shown that the departure radius and time could be well correlated with respect to Jakob number as proposed by the previous studies. And the bubble departure behaviors well categorized between atmospheric and sub-atmospheric pressure, which is occurred from the different growth rate near the departure time partial nucleate pool boiling.For almost all obtained under atmospheric pressure, the dimensionless departure radius and time scales were about 25 and 60, respectively. For higher Jakob number, the square root of Bond number was proportional to the power of 0.7 of Jakob number, little different from the previous correlations. The dimensional departure radius and time estimated from the relationships proposed in this study were compared with measured departure scales and the results obtained with the previous correlations. And it was shown that the relationships could well predict and describe the departure behaviors of bubble during nucleate pool boiling.     

The influence of oil on nucleate pool boiling heat transfer

The influence of various oil contents in R134a is investigated for nucleate pool boiling on copper tubes either sandblasted or with enhanced heating surfaces (GEWA-B tube). Polyolester oils (POE) (Reniso Triton) with medium viscosity 55 cSt (SE55) and high viscosity 170 cSt (SE170) were used. Heat transfer coefficients were obtained for boiling temperatures between −28.6 and +20.1°C. The oil content varied from 0 to 5% mass fraction. For the sandblasted tube and the SE55 oil the heat transfer coefficients for the refrigerant/oil-mixture can be higher or lower than those for the pure refrigerant, depending on oil mass fraction, boiling temperature and heat flux. In some cases the highest heat transfer coefficients were obtained at a mass fraction of 3%. For the 170 cSt oil there is a clear decrease in heat transfer for all variations except for a heat flux 4,000 W/m² and −10.1°C at 0.5% oil content. The heat transfer coefficients are compared to those in the literature for a smooth stainless steel tube and a platinum wire. For the enhanced tube and 55 cSt oil the heat transfer coefficients are clearly below those for pure refrigerant in all cases. The experimental results for the sandblasted tube are compared with the correlation by Jensen and Jackman. The calculated values are within +20 and −40% for the medium viscosity oil and between +50% and −40% for the high viscosity oil. A correlation for predicting oil-degradation effects on enhanced surfaces does not exist.     

Experimental study of pool temperature effects on nucleate pool boiling

Nucleate pool boiling experiments with constant wall temperature were performed using pure R113 for subcooled, saturated, and superheated pool conditions. A microscale heater array and Wheatstone bridge circuits were used to maintain the constant wall temperature and to measure the instantaneous heat flow rate accurately with high temporal and spatial resolutions. Images of bubble growth were taken at 5000 frames per second using a high-speed CCD camera synchronized with the heat flow rate measurements. The bubble geometry was obtained from the captured bubble images. The effect of the pool conditions on the bubble growth behavior was analyzed using dimensionless parameters for the initial and thermal growth regions. The effect of the pool conditions on the heat flow rate behavior was also examined. The bubble growth behaviors during subcooled, saturated, and superheated pool boiling were analyzed using a modified Jakob number that we newly defined. Dimensionless time and bubble radius parameters with the modified Jakob number characterized the bubble growth behavior well. These phenomena require further analysis for various pool temperature conditions, and this study will provide good experimental data with precise constant wall temperature boundary condition for such works.     

Modes of bubble growth in the slow-formation regime of nucleate pool boiling

The shape and size of a bubble formed slowly on a sharp- or round-edged orifice are derived with the help of a new analytical solution for the bubble profile. Two modes of formation are distinguished, depending on the natural contact angle, ?₀: bubble confined to the orifice (?₀ small); bubble spreading beyond the orifice (?₀ large: Fritz mode). The limits of the slow-formation regime in mucleate pool boiling are estimated, involving an assessment of the influences of liquid inertia, viscosity and surface-tension gradients.“Slow” formation is predicted for large cavities or high pressures and this is borne out by data for water. The Fritz mode of growth, however, is seen to be suppressed.     

Experimental study on bubble departure characteristics in subcooled nucleate pool boiling

The boiling models use departure diameter and frequency in closure relations for the calculation of nucleate boiling heat flux. These parameters are normally derived from empirical correlations which depend heavily on experiments. While these parameters are studied mostly for saturated conditions, there is not sufficient data for the values of departure diameter and frequency in subcooled boiling. In this work, the bubble departure characteristics, i.e. the departure diameters and frequency have been measured using high speed visualization experiments with subcooled demineralized water at atmospheric pressure for nucleate pool boiling conditions. The water pool dimensions were 300 mm × 135 mm × 250 mm with four different heating elements to carry out the parametric studies of bubble departure behavior. The considered parameters were heater surface roughness, heater geometry and heater inclination along with the experimental conditions like degree of subcooling (ΔT_sub = 5−20 K), superheat (ΔT_sat = 1−10 K) and the heat flux. The departure diameters and frequencies were directly measured from the images captured. It was intended to generate the subcooled nucleate pool boiling data under a wide range of conditions which are not present in the literature. The departure diameter was found to increase with the wall superheat, heater size and the inclination angle while the liquid subcooling and surface roughness produced a damping effect on the diameter. The departure frequency was found to increase with the wall superheat and the inclination angle, but decreases with an increase in the heater size. The frequency increases with the degree of subcooling except very close to the saturation, and is unaffected by the surface roughness beyond a certain superheat value.     

The degeneration of nucleate boiling conditions under conditions of free convection

An experimental investigation was made of the effect of the degeneration of nucleate boiling conditions under conditions of natural convection for alkali metals (potassium, cesium) in working sections with diameters of 14 and 11 mm in a pressure range of 0.04–1.7 bar, and for nonmetallic liquids (ethanol, benzene, and carbon tetrachloride) in working sections with diameters from 0.1 to 10 mm in a pressure range of 0.05–2.5 bar. The regions were determined for thermal flows, with which the appearance of a vapor phase after single-phase natural convection leads to the formation of a stable vapor film. The results of high-speed movingpicture photography of this phenomenon are also given.Translated from Zhurnal Prikladnoi Mekhaniki i Tekhnicheskoi Fiziki, No. 1, pp. 69–73, January–February, 1972.     

Interfacial mass transfer around a vapor bubble during nucleate boiling

Interfacial mass transfer from vapor bubbles affects markedly the heat transfer efficiency of nucleate boiling. The position of the interfacial zone that exhibits zero net mass flux, namely, the zero-flux zone, represents an essential parameter in detailed modeling works on nucleate boiling. Assuming a linear temperature profile in the superheated liquid adjacent to the heating wall, our previous work (Li et al. [10]) demonstrated the zero-flux angle as a function of wall superheat, solid-liquid- vapor contact angle, and bubble growth rate. To make a more realistic framework, we refined in this paper the proposed mass flux model by taking into account the role of thermocapillary flow that is induced by the temperature gradient around the vapor bubble, and that of non-condensable gas presented in the boiling liquid. The Hertz-Kundsen-Schrage equation describes the interfacial mass flux distribution along the vapor bubble surface. Owing to the flattened temperature distribution produced by thermocapillary flow, which significantly reduces the interfacial area to evaporation, the zero-flux zone shifts to the bubble base with most of the cap regime to condense vapor at the interface and to produce the thermal jet. This occurrence also weakens the dependence of bubble growth rate and of the contact angle on the location of zero-flux zone, and yields early occurrence of the non-condensation limit at which the entire bubble surface is subjected to evaporation. Sensitivity analysis demonstrated the significance of process parameters on the evaluation of zero-flux angle using the HKS equation.     

Experimental study on nucleate boiling of water in vertical upflow and downflow

An experimental study on nucleate boiling of water was carried out using an annular vertical channel both in upflow and downflow. Heat transfer data are given in different conditions of subcooling and fluid velocity. Photographs show different behaviour of heat transfer mechanism.     

Experimental and numerical study on nucleate bubble deformation in subcooled flow boiling

Experimental and numerical study was conducted to investigate the bubble behaviors in subcooled flow nucleate boiling. The bubble behaviors in subcooled flow boiling in an upward annular channel were investigated in the range of subcooling degree 5–30 K by visualization with high spatial and temporal resolutions using a high speed video camera and Cassegrain tele-microscope. Obvious deformation on the upstream side surface of the bubble during its growth process was frequently observed. This deformation phenomenon was caused by the condensation occurring at the upstream side bottom of the bubble, which results from the Marangoni flow along the bubble surface from the bubble bottom to the top. Since the Marangoni flow cannot be directly observed by the current experiments because it occurs in a very thin interface along the bubble surface, the numerical simulations of bubble growth and departure behaviors in subcooled flow boiling were carried out. As a result, it was confirmed that the bubble deformation was caused by the Marangoni flow along the bubble surface. Moreover, the phenomenon of wave propagation on the bubble surface during the condensation process was observed, and it can enhance the heat transfer between the bubble and the surrounding subcooled liquid.