Analytical protocol to study the food safety of (multiple-)recycled high-density polyethylene (HDPE) and polypropylene (PP) crates: Influence of recycling on the migration and formation of degradation products

An analytical protocol was set up and successfully applied to study the food safety of recycled HDPE and PP crates. A worst-case scenario was applied that focused not only on overall migration and specific migration of accepted starting materials but also on migratable degradation products of polymers and additives that may be formed during mechanical recycling.The analytical protocol was set up to cover a wide variety of possible migrants. Identification and semi-quantification were possible for almost all migrants that increased significantly with increasing mechanical recycling steps for both the HDPE and PP crates.It was concluded that the analytical protocol was suitable to study the influence of (multiple) recycling on the food safety of plastic materials. The protocol can be applied to other plastic food contact materials and provides valuable information on the food safety of the recycling process and the resulting recycled food contact materials in addition to challenge testing.     

The issue of contamination in recycling

This paper describes a model study aimed at establishing the main contamination issues for material recycling of HDPE blow-moulded containers. Detergent, bleach, lubricating oil and white spirit containers purchased from retailers have been recycled separately. Both atmospheric contamination during recycling, and the presence of contaminants in the recycled pellets and containers, have been measured. Standard washing and extrusion procedures were used with no attempt to optimise the treatment at this stage. The main contaminants found in the recycled bottles were oil and white spirit (both up to 0.6% by weight). Small amounts of chlorine (from bleach), limonene (from detergent) and oil additives were also found in the reprocessed pellet.     

Comparison of extraction methods for sampling of low molecular compounds in polymers degraded during recycling

The demand for mechanical recycling of plastic waste results in an increasing amount of recycled polymeric materials available for development of new products. In order for recycled materials to find their way into the material market, high quality is demanded. Thereby, a complete and closed loop of polymeric materials can be achieved successfully. The concept of high quality for recycled plastics imply that besides a pure fraction of e.g. polyethylene (PE) or polypropylene (PP), containing only minor trace amount of foreign plastics, knowledge is required about the type and amount of low molecular weight (LMW) compounds. During long-term use (service-life), products made of polymeric materials will undergo an often very slow degradation where a series of degradation products are formed, in parallel, additives incorporated in the matrix may also degrade. These compounds migrate at various rates to the surrounding environment. The release rate of LMW products from plastics depends on the initiation time of degradation and the degradation mechanisms. For polymers the formation of degradation products may be initiated already during processing, and subsequent use will add products coming from the surrounding environment, e.g. fragrance and aroma compounds from packaging. During recycling of plastics, emissions which contain a series of different LMW compounds may reach the environment leading to unwanted exposure to additives and their degradation residues as well as degradation products of polymers.Several extraction techniques are available for sampling of LMW compounds in polymers before chromatographic analysis. This paper reviews and compares polymer dissolution, accelerated solvent extraction (ASE), microwave assisted extraction (MAE), ultrasound assisted extraction (UAE), super critical fluid extraction (SFE), soxhlet extraction, head-space extraction (HS), head-space solid phase micro extraction (HS-SPME), and head-space stir bar sorptive extraction (HSSE) as appropriate sampling methods for LMW compounds in recycled polymers. Appropriate internal standards useful for these kinds of matrices were selected, which improved the possibility for later quantification. Based on the review of extraction methods, the most promising techniques were tested with industrially recycled samples of HDPE and PP and virgin HDPE and PP for method comparison.     

Advances and approaches for chemical recycling of plastic waste

The global production and consumption of plastics has increased at an alarming rate over the last few decades. The accumulation of pervasive and persistent waste plastic has concomitantly increased in landfills and the environment. The societal, ecological, and economic problems of plastic waste/pollution demand immediate and decisive action. In 2015, only 9% of plastic waste was successfully recycled in the United States. The major current recycling processes focus on the mechanical recycling of plastic waste; however, even this process is limited by the sorting/pretreatment of plastic waste and degradation of plastics during the process. An alternative to mechanical processes is chemical recycling of plastic waste. Efficient chemical recycling would allow for the production of feedstocks for various uses including fuels and chemical feedstocks to replace petrochemicals. This review focuses on the most recent advances for the chemical recycling of three major polymers found in plastic waste: PET, PE, and PP. Commercial processes for recycling hydrolysable polymers like polyesters or polyamides, polyolefins, or mixed waste streams are also discussed.     

Degradation of polyolefines during various recovery processes

The purpose of the presented research was the investigation of the stability and differences of degradation of polyolefines during various recycling processes. In modeling the recycling process during melting, extrusion with a one-screw extruder was used. Recycling through selective dissolution was modulated by two different solvents (xylene and a definite mixture of n-alkanes). Materials used for the investigations were polypropylene (PP), low-density polyethylene (LDPE) and high-density polyethylene (HDPE) (Ziegeler-Natta technology with vanadium catalyst). Changes in the chemical structure of polymers were measured with infrared spectroscopy and differential scanning calorimetry (DSC). Flow properties were characterized by melt flow index, and mechanical characteristics by tension. Experimental results show that for PP and HDPE, utilizing all investigated recycling technologies, chain scission prevailed over branching. For the LDPE chain branching was obtained. By the same token, differences in crystallinity (and as follows, in molecular mass) between the same materials, recycled by extrusion and selective dissolution, was obtained. During selective dissolution changes of properties and morphology in dependence of the solvent used were observed with the trend being that the amount of the admixture of n-alkane used in this investigation was more considerable with regard to the amount of material destruction as compared to xylene. Any reduction of the mechanical properties of any of the investigated polymers as a result of the various methods used was comparable.     

Recycling technology of poly(ethylene terephthalate) materials

Poly(ethylene terephthalate) (PET) has become one of major post consumer plastics wastes, in addition to polyethylene (PE), polypropylene (PP), polystyrene (PS) and poly(vinyl chloride) (PVC). The challenge to large-volume plastics companies is to learn how to collect, separate, reprocess and market their low-cost products and make a profit, too. The effort of PET recycling, however, is the most successful story in the plastic recycling technology, including both reclaim and upgrade of PET waste. Beverage bottles made of PET are recycled more than 20% of the total production. The technology of today can reclaim the post-consumer PET bottles to produce high-quality granulated PET with better than 99% purity. A practical reclaim process for recycling PET bottles (including bottle, HDPE base cup, aluminum cap, liner, label and adhesive) is available by the Center for Plastics Recycling Research in USA. PET recycling process, like for other plastics, can be divided into three categories: incineration, physical recycling, and chemical recycling. To make the plastic recycling business pay requires more than simple recovery and marketing. Greatest profit potential is in upgraded and value-added reclaim products. Upgrading involves compounding with additives to make material more processable, adding reinforcement, or producing extrusions or finished parts from reclaim resins. For instance, a modified injection-moldable resin made from PET bottle scrap is claimed to provide high impact and processability at less cost than competitive materials. It is foreseen that chemical recycling of waste PET bottle becomes feasible if the price of raw material goes up. Three economical processes are involved in this technology: pyrolysis, hydrocracking, and hydrolysis. The hydrolysis process is presently employed to recover the raw material for unsaturated polyester resin manufacture or polyols for the production of polyurethane resin. It is reported in this presentation that polymer concrete could be a huge potential market for chemical reclaim of PET materials, especially for green or mixed-color PET, which are priced lower than colorless PET reclaim materials.     

The effect of Pb and other elements found in recycled polypropylene on the manufacturing of lead-acid battery cases

Polypropylene (PP) is one of the most common plastics used in the manufacturing of lead-acid battery cases, where the recycling of the material has become common practice, being both economically viable and environmentally friendly. During the recycling process, the various components of the spent battery are separated, where the crushed battery case is washed in order to remove any excess acid and lead-containing particles. The plastic components are subsequently melted and extruded into pellets that are then blended with virgin material to injection mold new battery cases and lids. This study showed that a significant amount of lead-containing particles in the form of lead dioxide and lead sulfate remain in the recycled plastic, and are evenly distributed throughout the polymer matrix. TEM studies showed that the particles are less than 1 μm in size and X-ray diffraction analysis of ashed recycled PP samples showed the presence, amongst others, of talc, calcium carbonate, rutile and iron oxide. These compounds come from a range of fillers, flame-retardants, colorants and impurities that originated from the various original battery cases that were recycled. The study showed that modern X-ray fluorescence (XRF) analysis is a quick and reliable method to quantify the amount of the elements found in the plastic and that the concentration of Pb in the plastic can be used as a type of “tracer” to determine the amount of recycled PP used in the manufacturing of a particular battery case. The study also showed that there is possible environmental contamination, in particular with Pb and Br contained in recycled PP during the injection molding process and the burning of the plastic. The Pb- and Br-containing particles are small enough to become air-borne during the burning process of the plastic, resulting in them being part of the soot and other hydrocarbon oils that are emitted. No Pb was observed in the gases emitted during simulated low-temperature injection molding conditions; however, a significant amount of Br was detected in the gases at the lower temperatures. Clear environmental waste classification of the battery case plastic should be done before its final incineration where the amount of trace metals present and its possible contamination to the environment should be considered. Care should also be taken for machine operators who work with the recycled plastic, that no excessive exposure to the halogenated compounds is experienced.     

Pros and cons of analytical methods to quantify surrogate contaminants from the challenge test in recycled polyethylene terephthalate

Different analytical methods were optimized and applied to quantify certain surrogate contaminants (toluene, chlorobenzene, phenol, limonene and benzophenone) in samples of contaminated and recycled flakes and virgin pellets of polyethylene terephthalate (PET) coming from the industrial challenge test. A screening analysis of the PET samples was carried out by direct solid-phase microextraction (SPME) in headspace mode (HS). The methods developed and used for quantitative analysis were a) total dissolution of PET samples in dichloroacetic acid and analysis by HS-SPME coupled to gas chromatography–mass spectrometry (GC–MS) and, b) dichloromethane extraction and analysis by GC–MS. The concentration of all surrogates in the contaminated PET flakes analyzed by HS-SPME method was lower than expected according to information provided by the supplier. Dichloroacetic acid interacted with the surrogates, resulting in a tremendous decrease of limonene concentration. The degradation compounds from limonene were identified. Dichloromethane extraction and GC–MS analysis evidenced the highest values of analytes in these PET samples. Based on the foregoing data, the efficiency of the recycling process was evaluated, whereby the removal of 99.9% of the surrogates proceeding from the contaminated flakes was confirmed.     

The influence of the recycling stress history on LDPE waste pyrolysis

It is elementary to recognize the benefits and the negative impacts of the use of plastic materials on modern societies. Polyethylene (PE) is the major plastic component present in the municipal solid waste. In this paper, two types of low-density PE (LDPE) waste with different mechanical recycling stress histories were used to investigate the influence of recycling cycles on pyrolysis. The kinetic triplet and thermal degradation study were obtained using TGA data.To determine the sample composition and hydrocarbon arrangements, ultimate, proximate and X-ray diffraction analyses were carried out. Taking advantage of these analyses and combining them with differential scanning calorimetry (DSC) data, a series–parallel pyrolysis pathway was formulated. The waste of recycled polyethylene presented low enthalpy of pyrolysis, at about 205 J/g against 299 J/g for a virgin PE. The DSC analyses evidenced a multi-step reaction behavior of the pyrolysis, confirmed by the kinetic study using different isoconversional methods: the waste of recycled polyethylene presented a higher variation of activation energies as a function of the fraction reacted. The main conclusion is that the results suggest that the recycling stress history promotes the increase of long carbon chains while weakening the boundary among the compounds. This explains the fact that recycled waste needs less activation energy than other samples to degrade thermally. Finally, different categories of low-density polyethylene wastes must be considered when dealing with either kinetics or modeling of the product recovery process.     

Mechanical properties and molecular structures of virgin and recycled HDPE polymers used in gravity sewer systems

The widespread use of plastics in the conditioning, packaging and building material sectors generates an enormous amount of industrial waste which could be recycled for wastewater pipes and fittings. Nevertheless, current manufacturing standards in the piping industry recommend against the use of post-consumer recycled materials—a policy based on inadequate understanding of the properties and long-term mechanical performance of recycled materials. The present study compared the material characteristics of virgin and recycled high-density polyethylene (HDPE) plastics commonly found in the piping industry. Mechanical testing, oxidative induction time (OIT), melt flow index (MFI) and thermal analysis were used in conjunction with X-ray fluorescence (μ-XRF), size exclusion chromatography and ¹³C solid-state NMR to evaluate mechanical behavior and molecular structure as well as contaminant or filler contents. This study provides evidence for the degradation processes impact that can occur when post-industrial and post-consumer polymers are recycled. However, the study identified two measures to improve the material qualities of post-consumer recycled HDPE: 1) reducing the amount of contaminants or, alternatively, improving their compatibility with HDPE resins, and 2) improving current sorting and recycling processes to increase the amount of tie molecules in HDPE materials.     

Recycling of crate material: Weatherability of stabilised recycled high density polyethylene

The uv stabilising effect of various stabilisers added to degraded, yellow-pigmented, high density polyethylene (HDPE) crate material originating from crates that have been in use for 10–13 years was investigated. For that purpose, outdoor and Xenotest-1200 exposure tests were carried out, and rates of oxygen absorption during photo-oxidation were determined. The uv stability of the degraded HDPE could be considerably improved—in particular, by the addition of a hindered amine type stabiliser (Tinuvin 770). The uv stability attainable is such that reuse of recycled crate material for the production of new crates is, after upgrading, a realistic possibility.A comparison of the results of outdoor and accelerated ageing showed that the acceleration factors strongly depend on the type of stabiliser applied. This can be attributed to the different mechanisms of stabilisation by which the various additives act.The uv stability of the recycled polymer appeared to be almost independent of the degree of degradation of the crates before recycling. This implies that it is not necessary to exclude from recycling heavily degraded crates which had failed due to brittle fracture.     

Dissolution enhancement of quercetin through nanofabrication, complexation, and solid dispersion

The main aim of this study was to enhance the dissolution rate of a poorly water-soluble antioxidant drug, quercetin, by fabricating its nanoparticles, complexes and solid dispersions using evaporative precipitation of nanosuspension (EPN). We studied the influence of the type of antisolvent, drug concentration and solvent to antisolvent ratio on the quercetin particles formed during EPN. With water as antisolvent, the particles were big, irregular and flake type but with benzene or hexane as antisolvent, the particles were smaller and needle type. Smallest particles of 220 nm diameter were achieved with hexane as antisolvent, lowest drug concentration and highest solvent to antisolvent ratio. The relative dissolution values showed that the dissolution rate of the EPN prepared quercetin nanoparticles was much higher than that of the raw drug. Quercetin formed inclusion complexes with β-cyclodextrin, and solid dispersions with polyvinylpyrrolidone and pluronic F127, where quercetin was present in an amorphous form and/or was dispersed at a molecular level. The dissolution rate of quercetin in its complexes and solid dispersions improved significantly from the raw quercetin as indicated by the percent dissolution efficiency. It was interesting to note that at lower carrier concentration, the solid dispersions of quercetin with polyvinylpyrrolidone and pluronic F127 presented better dissolution than its complex with β-cyclodextrin but at higher carrier concentration, there was no significant difference in the dissolution behavior of the three formulations. Using Korsmeyer-Peppas model, diffusion was found to be the main release mechanism.     

Determining eight colorants in milk beverages by capillary electrophoresis

Milk beverages are popular because of their high nutritional value, and milk products that are enhanced with various fruit flavors are especially in high demand in Asia. Colorants are usually added to fruit flavored milk in order to increase its attraction and appearance, therefore, the detection and measurement of colorants in this type of beverage are relatively important for health issue reasons. Carminic acid, a natural colorant, along with tartrazine, Fast green FCF, Brilliant blue FCF, Allura Red AC, Indigo carmine, Sunset yellow FCF, and New coccine, which are seven different synthetic food colorants, are commonly used as food additives, therefore, this study would focus on the development of an analytical method for the detection of these common colorants in milk beverages. A high efficiency capillary electrophoresis separation method was finished by a pH 10.0 running buffer containing 7.0 mM beta-cyclodextrin, and the eight colorants were separated with baseline resolution within 9 min. In order to reduce the matrix interference resulting from the constituents of milk, a suitable polyamide column solid-phase extraction (SPE) was also investigated for milk sample pretreatment. The combination of the simple SPE pretreatment and the fast separation method of capillary electrophoresis, was able to determine successfully without matrix interference the content of these colorant additives in commercial milk beverages. The recoveries of the eight food colorants in milk beverages were better than 85% and the detection limits were also lower than 0.5 microg/ml by the developed method.     

Determination of metal additives and bromine in recycled thermoplasts from electronic waste by TXRF analysis

A new method for analysis of metal additives in recycled thermoplasts from electronic waste was developed, based on dissolving the samples in an organic solvent and subsequent analysis of the corresponding solutions or suspensions by total-reflection X-ray fluorescence spectroscopy (TXRF). The procedure proved to be considerably less time consuming than the conventional digestion of the polymer matrix. Additives containing Ti, Zn, Br, Cd, Sn, Sb, and Pb were analyzed in a hundred randomly selected samples from recycling, which provided an overview of the range of elemental concentrations in thermoplasts utilized for consumer electronics. The results were validated independently by instrumental neutron activation analysis (INAA), subsequent regression analysis confirmed the trueness of the chosen approach.     

Beyond Mechanical Recycling: Giving New Life to Plastic Waste

Increasing the stream of recycled plastic necessitates an approach beyond the traditional recycling via melting and re‐extrusion. Various chemical recycling processes have great potential to enhance recycling rates. In this Review, a summary of the various chemical recycling routes and assessment via life‐cycle analysis is complemented by an extensive list of processes developed by companies active in chemical recycling. We show that each of the currently available processes is applicable for specific plastic waste streams. Thus, only a combination of different technologies can address the plastic waste problem. Research should focus on more realistic, more contaminated and mixed waste streams, while collection and sorting infrastructure will need to be improved, that is, by stricter regulation. This Review aims to inspire both science and innovation for the production of higher value and quality products from plastic recycling suitable for reuse or valorization to create the necessary economic and environmental push for a circular economy.     

Determination of food colorants by microemulsion electrokinetic chromatography

A microemulsion electrokinetic chromatography (MEEKC) method was developed to analyze and detect eight food colorants (tartrazine, fast green FCF, brilliant blue FCF, allura red AC, indigo carmine, sunset yellow FCF, new coccine, and carminic acid), which are commonly used as food additives in various food products. The effects of sodium dodecyl sulfate (SDS) surfactant, organic modifier, cosurfactant, and oil were examined in order to optimize the separation. The amount of organic modifier (acetonitrile) and SDS surfactant were determined as apparent influences on the separation resolution while the type of oil and cosurfactant rarely affected the separation selectivity of the eight colorants. A highly efficient MEEKC separation method, where the eight colorants were separated with baseline resolution within 14 min, was achieved by using a microemulsion solution of pH 2.0 containing 3.31% SDS, 0.81% octane, 6.61% 1-butanol, and 10% acetonitrile. This optimal MEEKC method has a higher separation efficiency and similar detection limit when compared to conventional capillary electrophoresis (CE) method. Furthermore, a sample pretreatment is rarely needed when this MEEKC technique is used to analyze colorants in food products, whereas a suitable sample pretreatment (for example solid-phase extraction) has to be employed prior to CE separation in order to eliminate matrix interferences resulting from the constituents of the food sample.     

On the effectiveness of different additives and concentrations on the re-building of the molecular structure of degraded polyethylene

Mechanical recycling is an easy and economic way to re-use plastic waste as secondary materials, but, in general, their properties are worse with respect to the reclaimed materials and the virgin polymer. The aim of this work was to study the effect of concentration and reaction kinetics of two additives, an ethylene-co-glycidyl methacrylate (Lotader) and a hydroxylamine derivative (CGX), in the re-building of a degraded polyethylene. CGX is a nitroxyl radical generator able to form branching in polyolefins while the epoxy groups of Lotader can react with the functional groups present in the recycled polyethylene. The results indicate that the CGX has a higher reaction rate than Lotader, probably due to its lower molecular weight and the different reaction path. As for the effect of concentration, as expected, a higher amount of additive accelerates and increases re-building, especially when CGX is used. The melt strength increases with the additive content and the mechanical properties show a significant reduction at the highest concentrations of both additives due to excessive cross-linking.     

Determination of metal additives and bromine in recycled thermoplasts from electronic waste by TXRF analysis

A new method for analysis of metal additives in recycled thermoplasts from electronic waste was developed, based on dissolving the samples in an organic solvent and subsequent analysis of the corresponding solutions or suspensions by total-reflection X-ray fluorescence spectroscopy (TXRF). The procedure proved to be considerably less time consuming than the conventional digestion of the polymer matrix. Additives containing Ti, Zn, Br, Cd, Sn, Sb, and Pb were analyzed in a hundred randomly selected samples from recycling, which provided an overview of the range of elemental concentrations in thermoplasts utilized for consumer electronics. The results were validated independently by instrumental neutron activation analysis (INAA), subsequent regression analysis confirmed the trueness of the chosen approach. Received: 7 February 2000 / Revised: 25 February 2000 / Accepted: 1 March 2000     

Development of new lubricating grease formulations using recycled LDPE as rheology modifier additive

The recovery of plastic waste but also its applicability in product development may be an incentive to industry, since the use of such plastics represents a cheaper source of raw material. The aim of the present paper is to study the feasibility of recycling polyolefins as additives to improve the rheological properties of lithium 12-hydroxystearate lubricating greases. The effects that both soap and recycled low-density polyethylene (LDPE) concentration exert on the rheology of lithium lubricating greases and its relationship with grease microstructure are discussed in this work. In this way, different lubricating grease formulations were manufactured by modifying the concentration of lithium 12-hydroxystearate and content of recycled LDPE, according to a RSM statistical design. These lubricating greases were rheologically characterized through small-amplitude oscillatory shear (SAOS) and viscous flow measurements. In addition to these, scanning electronic microscopy (SEM) observations and mechanical stability tests were also carried out. Recycled LDPE was found to be an effective additive to modify grease rheology, acting as filler in the soap entangled microstructure. The values of both apparent viscosity and viscoelastic functions in the linear viscoelastic region increase with soap and recycled polymer concentrations. However, the addition of recycled LDPE distort the microstructural network of these greases resulting greases with less relative elastic characteristics and poorer mechanical properties as LDPE content increases.     

Selective crystallisation of a chiral compound-forming system—Solvent screening,SLE determination and process design

A newly developed crystallisation scheme produces single enantiomers from asymmetric mixtures of stereoisomers. The process was modified, adapted and evaluated on bicalutamide, the active pharmaceutical ingredient of the drug Casodex™. A comprehensive solvent/antisolvent screening was carried out based on the COSMO-SAC model and a solvent database of 1432 compounds. Ternary and quaternary phase diagrams of the enantiomers and promising solvent candidates were derived and compared to experimental data. Solid–liquid equilibrium (SLE) model based chiral separation of bicalutamide enantiomers was conducted and the process performance was evaluated in terms of yield and product purity. A concept for internal recycling of process streams enhances the overall yield.