Influence of treating frequency on microstructure and properties of Al2O3 coating on 304 stainless steel by cathodic plasma electrolytic deposition

Alumina ceramic coatings were fabricated on 304 stainless steel by cathodic plasma electrolytic deposition (CPED). Influence of treating frequency of the power supply on the microstructure and properties of the coatings were studied. The results indicated that coatings obtained at various frequencies on 304 stainless steels were all composed of α-Al₂O₃ and γ-Al₂O₃, and α-Al₂O₃ was the dominant phase. The contents of α-Al₂O₃ decreased gradually in a very small rate with increasing the frequency and γ-Al₂O₃ gradually increased. The surface of alumina ceramic coating was porous. With increasing the frequency, the coating surface gradually became less rough and more compact, resulting in low surface roughness. The bonding strength of Al₂O₃ coating was higher than 22 MPa and was not strongly affected by treating frequency. With increasing the frequency, the alumina coated steels showed better and gradually increasing corrosion resistance than the uncoated one in 3.5% NaCl solution. The coating steel with desirable corrosion resistance was obtained at 800 Hz whose corrosion current potential and corrosion density were −0.237 V and 7.367 × 10⁻⁸ A/cm², respectively.     

Microstructure and tribological properties of TiCu2Al intermetallic compound coating

TiCu₂Al ternary intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding. Tribological properties of the prepared TiCu₂Al intermetallic compound coating were systematically evaluated. It was found that the friction coefficient and wear rate was closely related to the normal load and sliding speed, i.e., the friction coefficient of the prepared TiCu₂Al intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the TiCu₂Al intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate first increased and then decreased at normal load from 5 to 15 N.     

强流脉冲离子束辐照对不锈钢耐腐蚀性能的影响

 利用强流脉冲离子束（HIPIB）对316L不锈钢进行了表面辐照处理,研究了HIPIB辐照对其在0.5mol/L H2SO4溶液中电化学腐蚀性能的影响。极化曲线测量结果表明,HIPIB辐照能够显著提高316L的抗腐蚀性能,自腐蚀电流对辐照次数的依赖性与自腐蚀电位相比明显较强。采用扫描电子显微镜（SEM）、X射线衍射（XRD）和电子探针（EPMA）分析辐照后试样表面形貌、表面层相结构和元素分布的变化。结果表明：HIPIB辐照使试样表面光滑化,表面层产生择优取向,且发生了杂质元素的选择性烧蚀,是316L不锈钢耐电化学腐蚀性能得以提高的主要原因。     

Microstructures and properties of plasma sprayed FeAl/CeO2/ZrO2 nano-composite coating

Commercial FeAl powders and ZrO₂ nano-particles as well as CeO₂ additive were reconstituted into a novel multi-compositional feedstock powders via spray drying. The resulting feedstock powders were used to deposit FeAl/CeO₂/ZrO₂ nano-composite coating by plasma spraying on 1Cr18Ni9Ti stainless steel. An X-ray diffractometer (XRD), a scanning electron microscope equipped with an energy dispersive spectrometer (SEM/EDS), and a field emission scanning electron microscope equipped with an energy dispersive spectrometer (FESEM/EDS) were employed to characterize the microstructure of the as-prepared feedstock powders and nano-composite coating. At the same time, the mechanical properties and friction and wear behavior of the nano-composite coating and pure FeAl coating were comparatively evaluated by using a Vickers microindentation tester and ball-on-disk sliding wear tribotester, respectively. And the wear mechanisms for the two types of coatings are discussed in terms of their microstructure and mechanical properties. Results indicate that the nano-composite coating has a much higher hardness and fracture toughness as well as drastically increased wear resistance than pure FeAl coating, which could be mainly attributed to the reinforcing effect of ZrO₂ nano-particles and partially attributed to the refining effect of CeO₂ in the nano-composite coating.     

Microstructure and tribological properties of TiAg intermetallic compound coating

TiAg intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding using Ag powder as the precursor. It has been found that the prepared coating mainly comprised TiAg and Ti phases. The high resolution transmission electron microscopy results further conform the existence of TiAg intermetallic compound in the prepared coating. The magnified high resolution transmission electron microscopy images shown that the laser cladding coating contains TiAg nanocrystalline with the size of about 4 nm. Tribological properties of the prepared TiAg intermetallic compound coating were systematically evaluated. It was found that the friction coefficient and wear rate was closely related to the normal load and sliding speed, i.e., the friction coefficient of the prepared TiAg intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the TiAg intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate increased as the normal load increased.     

Corrosion behaviour of AISI 304 stainless steel with Cu coatings in H2SO4

The work addresses the influence of cementation and electrodeposition of copper coatings on the corrosion resistance of AISI 304 stainless steel immersed in 30 wt.% H₂SO₄ at temperatures of 25 and 50 °C. Corrosion process was evaluated by gravimetric tests, DC measurements and electrochemical impedance spectroscopy (EIS). The specimen surfaces were analysed by scanning electron microscopy, X-ray photoelectron spectroscopy (XPS) and X-ray diffraction. The corrosion performance of AISI 304 stainless steel in sulphuric acid solution was greatly improved by copper coatings. The amount of copper deposited by the cementation process was sufficient to protect the stainless steel of corrosion. A greater amount of copper obtained by electrodeposition treatments does not supply further improvement in the corrosion behaviour. The improved corrosion resistance is related to copper dissolution at the initial stages of immersion tests and the presence of Cu²⁺ in the solution, which makes the medium more oxidizing, increasing the stability of the passive layer. In addition, the presence of copper at the surface reduces the overpotential of cathodic reaction, enabling the transition from an active region to the passive one.     

Electrodeposition of polyaniline, poly(2-iodoaniline), and poly(aniline-co-2-iodoaniline) on steel surfaces and corrosion protection of steel

Polyaniline (PANi), poly(2-iodoaniline) (PIANi), and poly(aniline-co-2-iodoaniline) (co-PIANi) were synthesized using cyclic voltammetry in acetonitrile solution containing tetrabuthylammonium perchlorate (TBAP) and perchloric acid (HClO₄) on 304-stainless steel electrodes. Adherent and black polymer films were obtained on the electrodes. The structure and properties of these polymer films were characterized by FTIR and UV-vis spectroscopy and electrochemical method. The corrosion performance of PANi, PIANi, and co-PIANi coated electrodes were investigated in 0.5 M hydrochloric acid (HCl) solutions by potentiodynamic polarization technique, open circuit potential-time curves and electrochemical impedance spectroscopy, EIS. It was found that the PANi film could provide much better protection than PIANi, and co-PIANi and PANi films have barrier property as well as acting as passivator. On the other hand PIANi and co-PIANi films are acting as barrier coatings which were related with the prevention of cathodic reaction taking place at metal\electrolyte interface. EIS measurement shows that every coating gives protection efficiency of greater than 75% after 48 h of immersion time in corrosive test solution.     

Synthesis and characterization of polypyrrole/Sn-doped TiO2 nanocomposites (NCs) as a protective pigment

We have chemically polymerized pyrrole in the presence of Sn-doped TiO₂ nanoparticles (NPs) and TiO₂ (NPs) which act as a protective pigment. Field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) results show a core-shell structure of pigments in which TiO₂ and Sn-doped TiO₂ NPs have a nucleus effect and caused a homogenous PPy core-shell type morphology leading to coverage of the TiO₂ and Sn-doped TiO₂ NPs by PPy deposit. The XRD results indicate that the crystalline size of polypyrrole/TiO₂ NCs and polypyrrole/Sn-doped TiO₂ NCs were approximately 93.46 ± 0.06 and 23.36 ± 0.06 nm respectively. The electrochemical impedance spectroscopy (EIS) results show that the performance of polypyrrole/Sn-doped TiO₂ NCs is better than polypyrrole/TiO₂ NCs. The results indicate that increasing the area of synthesized polypyrrole in the presence of Sn-doped TiO₂ NPs can increase its ability to interact with the ions liberated during the corrosion reaction of steel in the presence of NaCl. The UV-vis results show that the band gap of TiO₂ NPs increases with doped of Sn in lattice of TiO₂. The increase of the band gap of TiO₂ with doping of Sn can decrease the charge transfer through the coating.     

Electrodeposited nickel-cobalt composite coating containing MoS2

Ni-Co/MoS₂ composite coatings were prepared by electrodeposition in a Ni-Co plating bath containing nano-sized MoS₂ particles to be co-deposited. The polarization behavior of the composite plating bath was examined on a PAR-273A potentiostat/galvanostat device. The friction and wear behaviors of the Ni-Co/MoS₂ composite coatings were evaluated with UMT-2MT test rig in a ball-on-disk contact mode. The morphologies of the original and worn surfaces of the composite coatings were observed on scanning electron microscope (SEM). It was found that the introduction of MoS₂ nano-particulates in the electrolyte caused the shift towards larger negatives of the reduction potential of the Ni-Co alloy coating, and the co-deposited MoS₂ showed no significant effect on the electrodeposition process of the Ni-Co alloy coating. However, the co-deposited MoS₂ led to changes in the surface morphology and structure of the composite coating as well. Namely, the peak width of the Ni-Co solid solution for the composite coating is broader as compared to that of the Ni-Co alloy coating. The co-deposited MoS₂ particulates were uniformly distributed in the Ni-Co matrix and contributed to increase tribological properties of the Ni-Co alloy coating.     

Microstructure and infrared emissivity property of coating containing TiO2 formed on titanium alloy by microarc oxidation

Ceramic coatings containing TiO₂ were formed on Ti6Al2Zr1Mo1V alloy surface by microarc oxidation (MAO) method. The microstructure, phase and chemical composition of the coatings were analyzed by SEM, XRD and EDS techniques. The coating mainly consists of rutile TiO₂ and a small amount of anatase TiO₂. The infrared emissivity values of coated and uncoated titanium samples when exposed to 700 °C were tested. It was found that the coating exhibits a higher infrared emissivity value (about 0.9) in the wavelength range of 8–14 μm than that of the uncoated titanium alloy, although which shows a slight increase from 0.1 to 0.3 with increasing exposure time at 700 °C. The relatively high infrared emissivity value of the MAO coating is possibly attributed to the photon emission from the as formed TiO₂ phase.     

Enhanced corrosion resistance and cellular behavior of ultrafine-grained biomedical NiTi alloy with a novel SrO-SiO2-TiO2 sol-gel coating

NiTi alloy has a unique combination of mechanical properties, shape memory effects and superelastic behavior that makes it attractive for several biomedical applications. In recent years, concerns about its biocompatibility have been aroused due to the toxic or side effect of released nickel ions, which restricts its application as an implant material. Bulk ultrafine-grained Ni50.8Ti49.2 alloy (UFG NiTi) was successfully fabricated by equal-channel angular pressing (ECAP) technique in the present study. A homogeneous and smooth SrO-SiO₂-TiO₂ sol-gel coating without cracks was fabricated on its surface by dip-coating method with the aim of increasing its corrosion resistance and cytocompatibility. Electrochemical tests in simulated body fluid (SBF) showed that the pitting corrosion potential of UFG NiTi was increased from 393 mV(SCE) to 1800 mV(SCE) after coated with SrO-SiO₂-TiO₂ film and the corrosion current density decreased from 3.41 μA/cm² to 0.629 μA/cm². Meanwhile, the sol-gel coating significantly decreased the release of nickel ions of UFG NiTi when soaked in SBF. UFG NiTi with SrO-SiO₂-TiO₂ sol-gel coating exhibited enhanced osteoblast-like cells attachment, spreading and proliferation compared with UFG NiTi without coating and CG NiTi.     

The structure and mechanical properties of thick rutile-TiO2 films using different coating treatments

The hardness and Young's modulus of thick rutile-TiO₂ films were determined using a continuous stiffness measurement (CSM) technique in this study. Pure rutile-TiO₂ nanopowders (TH₂O, TFeSO₄ and TCuSO₄) were prepared using a modified homogeneous-precipitation process at low temperature (MHPPLT) method. The TiO₂ films were prepared from sols using 3% (w/w) of the prepared-TiO₂ suspension solution coated onto silicon wafers. After dip-coating was completed, the coatings were further treated by natural air-drying, water-vapor exposure, and calcination, respectively. An ellipsometry with a monochromator was used to measure the thickness and refractive index of the TiO₂ films, and a scanning electron microscopy (SEM) to determine their morphology. Three coatings of TH₂O, TFeSO₄ and TCuSO₄ demonstrated their refractive indexes of around 1.60 under three treatments. Volumetric expansion and thickness of the coatings should influence their refractive index. Furthermore, the continuous stiffness measurement (CSM) technique was used to perform nanoindentation testing on the hardness and Young's modulus of prepared rutile-TiO₂ coatings. The mean hardness and Young's modulus of three coatings increased with preparation temperature. In addition, the TH₂O coatings demonstrated greater hardness and modulus than those of TFeSO₄ and TCuSO₄ coatings in the natural air-drying condition. Surface cracking observed on the calcinated TFeSO₄ should be the reason why an obvious decrease of the mean hardness and Young's modulus appeared. Finally, two mechanical properties and related nanoindentation depth of the coatings were discussed in detail.     

Growth of TiO2 coating on wood surface using controlled hydrothermal method at low temperatures

This paper examines the growth of anatase TiO₂ coating on a wood surface through the hydrolysis of tetrabutyl orthotitanate (TBOT) in different conditions, using a controlled hydrothermal method at low temperatures. Energy disperse X-ray analysis and Fourier transform infrared spectroscopy analysis confirm that the growth of TiO₂ coating on a wood surface is bonded to hydrocarbon chains. Several reaction factors that influence the morphologies and amount of TiO₂ present on wood surface were also investigated. As observed from the scanning electron microscopy images, the morphology and content of TiO₂ grown on a wood surface could be controlled under appropriate reaction conditions. Approximately 32.6% TiO₂ content on a wood surface could be obtained when specific conditions are applied.     

Molecular modeling study on inhibition performance of imidazolines for mild steel in CO2 corrosion

Corrosion inhibiting performance of 1-hydroxyethyl-2-heptadecylimidazoline (A) and 1-aminoethyl-2-heptadecylimidazoline (B) for mild steel was evaluated by combination of quantum chemistry calculation, molecular mechanics, and molecular dynamics simulation. The calculated results by quantum chemistry method demonstrated that frontier orbitals of A and B molecules are mainly located on imidazoline rings, and molecule B possesses higher reactivity than molecule A. The calculated results by molecular mechanics and molecular dynamics simulation presented that these two inhibitor molecules could form dense and high-coverage membranes to prevent diffusion of reactive corrosive species to metal surface. Furthermore, the adsorption energy, cohesive energy, and adsorption angle demonstrated that the binding affinity and stability of B membrane was remarkably greater than that of A, which indicated that B had better inhibition performance in CO₂ corrosion. The calculated results were well accorded with previous reported experimental results. These researches implied that molecular modeling might be an effective approach to assess inhibition performance, which has potential application in design of new inhibitors.     

Structure, hardness and corrosion behavior of a gradient CrNx thick coating applied to turbine blades

In order to protect turbine blades from solid particle erosion, a gradient CrN_x coating was deposited on 10% Cr heat-resistant steel by ion plating; the thickness of the coating was about 40 μm. The chemical composition, microstructure and nano-hardness of gradient CrN_x coating were analyzed. The bonding force was determined using scratch test. The potentiodynamic polarization and high-temperature oxidation tests were respectively conducted to investigate the corrosion behavior. The results indicate that gradient variation of phase structure, chemical composition and nano-hardness in the coating is found, and the bonding force with substrate is excellent. The microstructure obtained can enhance the corrosion performance of the substrate. The corrosion resistance improvement is not only attributed to the increase of coating in thickness, but also to internal microstructure and chemical composition of coating. Based on SEM and TEM observations, the cross-sectional fracture of the coating shows nano-crystalline and fine columnar crystalline structures. There are no penetrable pinholes, which could validly reduce the electrolyte transferring to inner substrate. In addition, the corrosion resistance of coating is further improved by the formation of nitrogen and chromium rich transition layers.     

Characteristics of CO2 corrosion scale formed on N80 steel in stratum water with saturated CO2

The component and structure of CO₂ corrosion scale formed on N80 tubing steel were studied by using X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and scanning electron microscopy (SEM); the electrochemical property of N80 steel covered by corrosion scale was investigated by electrochemical impedance spectroscopy (EIS). The results shows a double-layer structure of the corrosion scale, in which the principal component of the outer layer is FeCO₃ with a limited amount of ∂-FeOOH; while for the inner scale, FeCO₃ is still the major component, but some Fe positions in FeCO₃ lattice are substituted by Ca, and form a composite compound of (Fe,Ca)CO₃ in the inner scale. EIS study shows that the anodic impedance spectrum has three time constants, i.e., the capacitance at high frequency, Warburg impedance at middle frequency and capacitance at low frequency.     

Evolution mechanism of alumina coating layer on rutile TiO2 powders and the pigmentary properties

The evolution of alumina coating layers on rutile TiO₂ particle surfaces was investigated starting from aluminum sulfate by a chemical liquid deposition method. The morphology of the alumina coating layers was determined by transmission electron microscopy. The chemical structure and the evolution mechanism of the alumina coating layers on TiO₂ surfaces were investigated by Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and powder X-ray diffraction techniques. The dispersibility of the alumina-coated TiO₂ powders was determined by dynamic laser scattering (DLS) mode. The alumina coating layers existed in boehmite phase, AlOOH, and anchored at the surfaces of TiO₂ via Ti-O-Al bond. The formation of alumina coating layers on TiO₂ surfaces depended on the pH value of the deposition solution and the alumina loading. After coated by alumina layer, the dispersibility, whiteness, brightness, and light scattering index of the resultant samples were promoted.     

Influence of embedded particles on microstructure, corrosion resistance and thermal conductivity of CuO/SiO2 and NiO/SiO2 nanocomposite coatings

Homogeneous CuO/SiO₂ and NiO/SiO₂ nanocomposite coatings containing CuO and NiO nanoparticles in silica matrix were successfully synthesized by sol–gel process on an aluminum alloy substrate, respectively. The evolution of phase and morphology of both nanocomposites was characterized by XRD, SEM, TEM and FTIR. The effect of incorporating various nanoparticles on the corrosion behavior and the thermal conductivity of nanocomposite coatings was investigated by potentiodynamic polarization curve and comparative exponential method. The thermal conductivity as well as the corrosion resistance of nanocomposite coatings was significantly improved by the introduction of metal oxide particles. In comparison with NiO/SiO₂ nanocomposite coatings, CuO/SiO₂ composite coatings displayed lower protective behavior as well as higher thermal conductivity. Experimental results revealed that those improvements can directly be related to the nanocomposite effect and the nature of added nanoparticles.     

Preparation and photocatalytic properties of silver nanoparticles loaded on CNTs/TiO2 composite

In this study, new nanoscale photocatalyst based on silver and CNTs/TiO₂ was successfully prepared by photoreduction method. The prepared Ag-CNTs/TiO₂ was characterized by TEM, XRD and XPS. The photocatalytic activity was also evaluated by photocatalytic degradation of Reactive Brilliant Red X-3B dye. The results indicated that the photocatalytic efficiency of CNTs/TiO₂ increased in the presence of Ag nanoparticles and the photocatalysis reaction followed a first order kinetics. The kinetic constant of Ag-CNTs/TiO₂ for dye degradation was nearly 1.2 times than that of CNTs/TiO₂, which indicated decorating Ag nanoparticles on CNTs/TiO₂ could enhance the photocatalytic ability.     

Zn-ZrO2 nanocomposite coatings: Elecrodeposition and evaluation of corrosion resistance

The Zn and Zn-ZrO₂ composite coatings were produced by electrodeposition technique using sulphate bath. ZrO₂ particles were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The ZrO₂ particle size distribution in the plating bath and Zeta potential and the ZrO₂ were measured using dynamic light scattering technique (DLS). The corrosion resistance properties of Zn and Zn-ZrO₂ composite coatings were compared by examining the experimental data acquired through polarization, open circuit potential (OCP) and Tafel measurements. The corrosion environment was 3.5 wt% NaCl solution. The variation of amount of ZrO₂ in the solution on their % wt inclusion in the composite and on composite microhardness was investigated. XRD patterns were recorded for Zn and Zn-ZrO₂ coatings to compare their grain size. The SEM images of coatings before and after corrosion under chemical and electrochemical conditions were presented. The results were analyzed to establish the superiority of Zn-ZrO₂ composite over Zn coating.