Inhibition of iron corrosion in 0.5 M sulphuric acid by metal cations

Corrosion inhibitors are widely used in acid solutions during pickling and descaling. Mostly organic compounds containing N, O, and S groups are employed as inhibitors. In this study, the inhibition performance of metal cations such as Zn²⁺, Mn²⁺ and Ce⁴⁺ ions in the concentration range 1-10 × 10⁻³ M has been found out. The corrosion behaviour of iron in 0.5 M H₂SO₄ in the presence of metal cations is studied using polarization and impedance methods. It is found that the addition of these metal cations inhibits the corrosion markedly. The inhibition effect is in the following order Ce⁴⁺ ? Mn²⁺ > Zn²⁺.     

Effect of cerium ions on corrosion inhibition of PANI for iron in 0.5 M H2SO4

In recent years conducting polymers such as polyaniline are used as corrosion inhibitors for metals in acids. The performance of the inhibitor can be enhanced either by the addition of halide ions or metal cations. A study has been made on the effect of addition of ceric ions on the corrosion inhibition performance of polyaniline for iron in 0.5 M H₂SO₄. Techniques such as electrochemical impedance spectroscopy, potentiodynamic polarization and linear polarization resistance methods have been employed to study the corrosion inhibition. The polyaniline has been used in the concentration range of 10-100 ppm and the ceric ions concentration has been maintained at 1 × 10⁻³ M. The inhibition efficiency of polyaniline at 10 ppm has been increased from 53 to 88% and for 50 ppm from 71 to 90% in the presence of ceric ions. The enhanced inhibition of polyaniline in presence of ceric ions is due to the higher coverage of polyaniline-cerium complex.     

Establishment of equivalent circuits from electrochemical impedance spectroscopy study of corrosion inhibition of steel by pyrazine in sulphuric acidic solution

This paper describes the use of the electrochemical impedance spectroscopy technique (EIS) in order to study the corrosion inhibition process of steel in 0.5 M H₂SO₄ solution at the open circuit potential (OCP). Diethyl pyrazine-2,3-dicarboxylate (Prz) as a non-ionic surfactant (NS) inhibitor has been examined. The Nyquist diagrams consisted of a capacitive semicircle at high frequencies followed by a well-defined inductive loop at low frequency values. The impedance measurements were interpreted according to suitable equivalent circuits. The results obtained showed that the Prz is a good inhibitor. The inhibition efficiency increases with an increase in the surfactant concentration to attain 80% at the 5 × 10⁻³M. Prz is adsorbed on the steel surface according to a Langmuir isotherm adsorption model.     

Synergistic effect of iodide ions on the corrosion inhibition of steel in 0.5 M H2SO4 by new chalcone derivatives

The effect of addition of 4′,4-dihydroxychalcone (P₁), 4-aminochalcone (P₂) and 4-bromo, 4′-methoxychalcone (P₃) on the corrosion of steel in 0.5 M sulphuric acid has been studied by weight loss measurements, potentiodynamic and EIS measurements. We investigate the synergistic effect of iodide ions on the corrosion inhibition of steel in the presence of chalcone derivatives. The corrosion rates of the steel decrease with the increase of the chalcones concentration, while the inhibition efficiencies increase. The addition of iodide ions enhances the inhibition efficiency considerably. The presence of iodide ions increases the degree of surface coverage. The synergism parameters S_Θ and S_I, calculated from surface coverage and the values of inhibition efficiency, in the case of chalcone derivatives are found to be larger than unity. The enhanced inhibition efficiency in the presence of iodide ions is only due to synergism and there is a definite contribution from the inhibitors molecules. E (%) obtained from the various methods is in good agreement. Polarisation measurements show also that the compounds act as cathodic inhibitors.     

Investigation of the inhibiting action of O-, S- and N-dithiocarbamato(1,4,8,11-tetraazacyclotetradecane)cobalt(III) complexes on the corrosion of iron in HClO4 acid

The inhibiting properties of four macrocyclic cobalt(III) complexes of the general formula [Co^III(Rdtc)cyclam](ClO₄)₂, where cyclam and Rdtc⁻ refer to 1,4,8,11-tetraazacyclotetradecane and morpholine-, thiomorpholine-, piperazine-, N-methylpiperazine-dithiocarbamates, respectively, has been studied on the corrosion of iron in aerated 0.1 M HClO₄ solutions by potentiodynamic polarization (dc) technique and electrochemical impedance spectroscopy (ac). Inhibitor efficiency for the corrosion of iron is found to be better for cobalt complexes then for related amino-ligands. The impedance increases with inhibitor concentration. Polarization curves indicate that the inhibitors are predominantly mixed-type. Better protection by the complex inhibitors was obtained with longer immersion time. The best fit for inhibitors adsorption is obtained using the Langmuir isotherm model. Molecular modeling calculations were used to correlate structural properties of the complex species and their inhibition efficiency.     

The inhibitive effect of bipyrazolic derivatives on the corrosion of steel in hydrochloric acid solution

The effect of two pyrazole-type organic compounds, namely ethyl 5,5′-dimethyl-1′H-1,3′-bipyrazole-3 carboxylate (P1) and 3,5,5′-trimethyl-1′H-1,3′-bipyrazole (P2) on the corrosion behaviour of steel in 1 M hydrochloric acid (HCl) solution is investigated at 308 K by weight loss measurements, potentiodynamic polarisation and impedance spectroscopy (EIS) methods. The inhibition efficiencies obtained from cathodic Tafel plots, gravimetric and EIS methods are in good agreement. Results obtained show that the compound P2 is the best inhibitor and its efficiency reaches 84% at 10⁻³ M. Potentiodynamic polarisation studies show that pyrazolic derivatives are cathodic-type inhibitors and these compounds act on the cathodic reaction without changing the mechanism of the hydrogen evolution reaction. The inhibition efficiency of P2 is temperature-dependent in the range from 308 to 353 K and the associated activation energy has been determined. P2 adsorbs on the steel surface according to Langmuir adsorption model. The calculation of the total partial charge of inhibitor atoms is computed.     

An electrochemical study for corrosion inhibition of iron by some organic phosphonium chloride derivatives in acid media

The inhibiting action of (chloromethyl) triphenyl phosphonium chloride (CTP), tetraphenyl phosphonum chloride (TP), triphenyl phosphine oxide (TPO), triphenyl (phenylmethyl) phosphonium chloride (TPM) and triphenyl phosphine (TPP) on the corrosion of iron in 1 M HCl solution was studied using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Experimental results revealed that CTP, TP, TPO, and TPM act as inhibitors for iron in acid environments, while TPP is an accelerator. These compounds are mixed-type inhibitors and the inhibition efficiency increased with increasing concentrations. Equivalent circuits of the investigated systems are suggested.     

The inhibition of mild steel corrosion in acidic medium by 2,2′-bis(benzimidazole)

A new corrosion inhibitor, namely 2,2′-bis(benzimidazole) has been synthesised and its inhibiting action on the corrosion of mild steel in acidic bath (1 M HCl) has been investigated by various corrosion monitoring techniques, such as corrosion weight loss test and potentiodynamic polarisation. The results of the investigation show that this compounds have fairly good inhibiting properties for steel corrosion in hydrochloric acid, and is a mixed inhibitor in (1 M HCl). The adsorption of this inhibitor is also found to obey the Langmuir adsorption isotherm.     

1,3-Bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane as corrosion inhibitor for steel in 0.5 M H2SO4 solution

The effect of addition of 1,3-bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane (M = 264 g). HMPP on steel corrosion in 0.5 M sulphuric acid is studied by weight-loss, electrochemical polarisation and electrochemical impedance spectroscopy (EIS) measurements at various temperatures. The results obtained showed that HMPP acts as a good corrosion inhibitor. The inhibition efficiency increases with the bipyrazole compound to attain 88%. It acts as a mixed-type inhibitor. Trends in the increase of charge-transfer resistance and decrease of capacitance values also show the adsorption of the molecule on the metal surface. The bipyrazole adsorbs on the steel surface according to the Langmuir isotherm adsorption model. Effect of temperature indicates that inhibition efficiency decreases with temperature between 25 and 85 °C.     

The inhibited effect of some tetrazolic compounds towards the corrosion of brass in nitric acid solution

The effect of the addition of some tetrazolic type organic compounds: 1-phenyl-5-mercapto-1,2,3,4-tetrazole (PMT), 1,2,3,4-tetrazole (TTZ), 5-amino-1,2,3,4-tetrazole (AT) and 1-phenyl-1,2,3,4-tetrazole (PT) on the corrosion of brass in nitric acid is studied by weight loss, polarisation and electrochemical impedance spectroscopy (EIS) measurements. The explored methods gave almost similar results. Results obtained reveal that PMT is the best inhibitor and the inhibition efficiency (E%) follows the sequence: PMT > PT > AT > TTZ. Polarization measurements also indicated that tetrazoles acted as mixed-type inhibitors without changing the mechanism of the hydrogen evolution reaction. Partial π-charge on atoms has been calculated. Correlation between the highest occupied molecular orbital energy E_HOMO and inhibition efficiencies was sought. The adsorption of PMT on the brass surface followed the Langmuir isotherm. Effect of temperature is also studied in the (25-50 °C) range.     

Tween-40 as corrosion inhibitor for cold rolled steel in sulphuric acid: Weight loss study, electrochemical characterization, and AFM

The inhibition action of a non-ionic surfactant of tween-40 on the corrosion of cold rolled steel (CRS) in 0.5-7.0 M sulphuric acid (H₂SO₄) was studied by weight loss and potentiodynamic polarization methods. Atomic force microscope (AFM) provided the surface conditions. The inhibition efficiency increases with the tween-40 concentration, while decreases with the sulphuric acid concentration. The adsorption of inhibitor on the cold rolled steel surface obeys the Langmuir adsorption isotherm equation. Effect of immersion time was studied and discussed. The effect of temperature on the corrosion behavior of cold rolled steel was also studied at four temperatures ranging from 30 to 60 °C, the thermodynamic parameters such as adsorption heat, adsorption free energy and adsorption entropy were calculated. A kinetic study of cold rolled steel in uninhibited and inhibited acid was also discussed. The kinetic parameters such as apparent activation energy, pre-exponential factor, rate constant, and reaction constant were calculated for the reactions of corrosion. The inhibition effect is satisfactorily explained by both thermodynamic and kinetic parameters. Polarization curves show that tween-40 is a cathodic-type inhibitor in sulphuric acid. The results obtained from weight loss and potentiodynamic polarization are in good agreement, and the tween-40 inhibition action could also be evidenced by surface AFM images.     

Influence of silver on the anodic corrosion and gas evolution of Pb-Sb-As-Se alloys as positive grids in lead acid batteries

The influence of silver addition in the range 0.01-0.09 wt.% on the anodic corrosion and gas evolution of Pb-Sb-As-Se alloy in 1.28 sp.gr. H₂SO₄ solution at 25 °C was studied using linear sweep voltammetry, cyclic voltammetry, weight loss measurements and scanning electron microscopy. The results drawn from different techniques are comparable. The effect of different concentration of silver on the corrosion behavior of Pb-Sb-As-Se was investigated. The experimental results show that the silver added to Pb-Sb-As-Se alloy inhibits the growth of anodic corrosion layer. A decrease in the oxygen evolution overpotential and an increase in the hydrogen evolution overpotential with the addition of Ag were also observed during the experiments. Cyclic voltammetric measurements provided information on the effect of Ag on the oxidation of PbSO₄ to PbO₂.     

Corrosion inhibition of steel in sulphuric acid by pyrrolidine derivatives

Novel corrosion inhibitors, namely 1-{2-[(2-hydroxyethyl)thio]ethyl}pyrrolidin-2-one (P5) and {[2-(2-oxopyrrolidin-1-yl)ethyl]thio}acetic acid (P4), were synthesised and tested as corrosion inhibitors for steel in 0.5 M H₂SO₄. The effects of P4 and P5 are also compared to their initial reactants 1-vinylpyrrolidin-2-one (P1), 2-mercaptoethanol (P2) and mercaptoacetic acid (P3). The study was carried out by weight loss measurements, potentiodynamic polarisation, linear polarisation resistance (R_p) and electrochemical impedance spectroscopy (EIS) methods. The inhibition efficiency increases with the concentration of P5 to attain 89% at 5 × 10⁻³ M. We note good agreement between the various methods explored. Polarisation measurements show also that the pyrrolidones act essentially as cathodic inhibitors. The cathodic curves indicate that the reduction of proton at the steel surface is an activating mechanism. P4 and P5 adsorb on the steel surface according to Langmuir adsorption model. Effect of temperature is also studied in the 298-353 K range. Efficiency is explained by the theoretical studies.     

Inhibition of steel pitting corrosion in HCl by some inorganic anions

The effect of Mn and V content on corrosion behavior of mild steel in different concentration of HCl was investigated. The increase of Mn and V content in the steel sample leads to increasing corrosion resistance. The effect of phosphate, molybedate and chromate anions on the corrosion of steel in HCl solution has been studied using weight loss, potentiodynamic and scanning electron microscope (SEM) techniques. The addition of increasing concentrations of phosphate, molybedate and chromate anions causes a shift of the pitting potential (E_pit) in the positive direction, indicating the inhibitive effect of the added anions on the pitting attack. The phosphate anion has a stronger inhibitive effect of the pitting corrosion. The inhibition efficiency (IE) of different inhibitors increases with the increasing of phosphate concentration and decreases with the increasing the concentration of molybedate and chromate anions. The presence of these anions inhibits the pitting corrosion of steel samples in the order phosphate > molybedate > chromate. The effect of different inorganic anions on the corrosion behavior of two different composition steel samples was also studied in HCl solution.     

The corrosion behaviour of polypyrrole coating synthesized in phenylphosphonic acid solution

Electrochemical synthesis of polypyrrole (PPy) film was achieved on mild steel (MS), in monomer containing 0.1 M phenylphosphonic acid solution. The synthesis was carried out using cyclic voltammetry technique. It was found that the electrode surface could only become completely passive, after a few successive cycles in solution of 0.1 M pyrrole + 0.1 M phenylphosphonic acid. Then, the thickness of polymer film was increased with help of successive cycles in a relatively narrower potential range. The corrosion performance of polymer coating was investigated in 3.5% NaCl solution, using electrochemical impedance spectroscopy (EIS) and anodic polarization curves. It was shown that the coating had high stability and low permeability, under such aggressive conditions. The EIS results also showed that the coating exhibited important anodic protection behaviour on mild steel. The percent protection efficiency value (E%) was found to be 98.4% and the percent total porosity value (P%) was determined to be 0.752%, after 96 h exposure time to corrosive solution.     

Influence of ultrasound power and frequency upon corrosion kinetics of zinc in saline media

This paper is devoted to zinc corrosion and oxidation mechanism in an ultrasonically stirred aerated sodium sulfate electrolyte. It follows a previous study devoted to the influence of 20 kHz ultrasound upon zinc corrosion in NaOH electrolytes [Ultrason. Sonochemis. 8 (2001) 291]. In the present work, various ultrasound regimes were applied by changing the transmitted power and the wave frequency (20 and 40 kHz). Unlike NaOH electrolyte which turns the zinc electrode into a passive state, Na₂SO₄ saline media induces soft corrosion conditions. This allows a study of the combined effects of ultrasonically modified hydrodynamic and mechanical damage (cavitation) upon the zinc corrosion process. A series of initial experiments were carried out so as to determine the transmitted power and to characterize mass transfer distribution in the electrochemical cell. Zinc corrosion and oxidation process were subsequently studied with respect to the vibrating parameters. When exposed to a 20 kHz ultrasonic field, and provided that the electrode is situated at a maximum mass transfer point, the corrosion rate reaches values six to eight times greater than in silent conditions. The zinc oxidation reaction, in the absence of competitive reduction reactions, is also activated by ultrasound (20 and 40 kHz) but probably through a different process of surface activation.     

Corrosion inhibition of steel in 0.5 M H2SO4 by [(2-pyridin-4-ylethyl)thio]acetic acid

The influence of [(2-pyridin-4-ylethyl)thio]acetic acid (P1) and pyridine (P2) on the corrosion inhibition of steel in sulphuric acid solution is studied using weight loss, potentiodynamic polarisation and linear polarisation resistance (R_p) and electrochemical impedance spectroscopy (EIS) measurements. Results obtained show that P1 is the best inhibitor and its inhibition efficiency (E%) increases with the increase of concentration. The highest E% of 82% is observed at 5 × 10⁻³ M. Potentiodynamic polarisation studies clearly reveal that P1 acts as a mixed inhibitor. The inhibitor studied reduces the corrosion rates. E% values obtained from various methods used are in good agreement. Adsorption of P1 on steel surface obeys to Langmuir adsorption isotherm. Effect of temperature indicates that E% decreases with temperature between 298 and 353 K.     

The inhibition effect of some amino acids towards Pb-Sb-Se-As alloy corrosion in sulfuric acid solution

The inhibition effect of three amino acids towards the corrosion of Pb-Sb-Se-As alloy in 1.28 s.g. H₂SO₄ solution was investigated with linear polarization and weight loss measurements methods. The results drawn from two different techniques are comparable. The used amino acids were tryptophane, proline and methionine. The effect of inhibitor concentration and temperature against inhibitor action was investigated. It was found that these inhibitors act as good inhibitors for the corrosion of lead alloy in H₂SO₄ solution. Increasing inhibitor concentration increases the inhibition efficiency. It was found that adsorption of used amino acids on lead alloy surface follows Langmuir isotherm.     

Inhibiting effects of some oxadiazole derivatives on the corrosion of mild steel in perchloric acid solution

The efficiency of 3,5-bis(n-pyridyl)-1,3,4-oxadiazole (n-POX, n = 1, 2, 3), as corrosion inhibitors for mild steel in 1 M perchloric acid (HClO₄) have been determined by weight loss measurements and electrochemical studies. The results show that these inhibitors revealed a good corrosion inhibition even at very low concentrations. Comparison of results among those obtained by the studied oxadiazoles shows that 3-POX was the best inhibitor. Polarisation curves indicate that n-pyridyl substituted-1,3,4-oxadiazoles are mixed type inhibitors in 1 M HClO₄. The adsorption of these inhibitors follows a Langmuir isotherm model. The electronic properties of n-POX, obtained using the AM1 semi-empirical quantum chemical approach, were correlated with their experimental efficiencies using the linear resistance model (LR).     

Electrodeposition of polyaniline, poly(2-iodoaniline), and poly(aniline-co-2-iodoaniline) on steel surfaces and corrosion protection of steel

Polyaniline (PANi), poly(2-iodoaniline) (PIANi), and poly(aniline-co-2-iodoaniline) (co-PIANi) were synthesized using cyclic voltammetry in acetonitrile solution containing tetrabuthylammonium perchlorate (TBAP) and perchloric acid (HClO₄) on 304-stainless steel electrodes. Adherent and black polymer films were obtained on the electrodes. The structure and properties of these polymer films were characterized by FTIR and UV-vis spectroscopy and electrochemical method. The corrosion performance of PANi, PIANi, and co-PIANi coated electrodes were investigated in 0.5 M hydrochloric acid (HCl) solutions by potentiodynamic polarization technique, open circuit potential-time curves and electrochemical impedance spectroscopy, EIS. It was found that the PANi film could provide much better protection than PIANi, and co-PIANi and PANi films have barrier property as well as acting as passivator. On the other hand PIANi and co-PIANi films are acting as barrier coatings which were related with the prevention of cathodic reaction taking place at metal\electrolyte interface. EIS measurement shows that every coating gives protection efficiency of greater than 75% after 48 h of immersion time in corrosive test solution.