Synergistic effect between 4-(2-pyridylazo) resorcin and chloride ion on the corrosion of cold rolled steel in 0.5 M sulfuric acid

The corrosion inhibition of 1-(2-pyridylazo)-2-naphthol (PAR) on the corrosion of cold rolled steel in 0.5 M sulfuric acid (H₂SO₄) was studied using weight loss method and potentiodynamic polarization method. Results obtained revealed that together with chloride ion, PAR is an effective corrosion inhibitor for steel corrosion in sulfuric acid. It was found that for steel corrosion inhibition in the presence of single PAR in sulfuric acid the Temkin adsorption isotherm may be used to explain the adsorption phenomenon. For the mixture of PAR and NaCl used as corrosion inhibitor, however, the Langmuir adsorption isotherm can be used to satisfactorily elucidate the adsorption of mixture of PAR and NaCl. Potentiodynamic polarization studies showed that single PAR mainly acts as a cathodic inhibitor for the corrosion of steel in 0.5 M sulfuric acid. The mixture of PAR and chloride ion, however, acts as a mixed type inhibitor that mainly inhibits cathodic reaction of the steel corrosion in sulfuric acid. By means of electrochemical polarization tests, a desorption potential at ca. −370 mV was observed for the adsorption of mixture of PAR and chloride ion, when potential reaches this value, adsorbed inhibitor molecule heavily departs from the steel surface. For the mixture of PAR and chloride ion, thermodynamic parameters such as adsorption heat, adsorption entropy and adsorption free energy were obtained from experimental data of the temperature studies of the inhibition process at four temperatures ranging from 30 to 45 °C, the kinetic data such as apparent activation energies and pre-exponential factors at different concentrations of the inhibitor were calculated, and the effect of the apparent activation energies and pre-exponential factors on the corrosion rates of cold rolled steel was discussed. The most suitable range of inhibitor concentration was discussed. The inhibitive action was satisfactorily explained by using both thermodynamic and kinetic models. Synergism between chloride ion and PAR was proposed. The results obtained from weight loss and potentiodynamic polarization were in good agreement.     

Synergistic effect between 4-(2-pyridylazo) resorcin and chloride ion on the corrosion of cold rolled steel in 1.0 M phosphoric acid

The synergistic inhibition between 4-(2-pyridylazo) resorcin (PAR) and chloride ion on the corrosion of cold rolled steel in 1.0 M phosphoric acid was studied using weight loss and potentiodynamic polarization method. Results obtained revealed that single PAR is not an effective inhibitor for steel corrosion in phosphoric acid, but in the presence of chloride ion, PAR may act as a good inhibitor due to the synergism. It is found that the adsorption of PAR accords with the Langmuir adsorption isotherm in the absence and presence of chloride ion. Potentiodynamic polarization studies show that PAR is an anodic inhibitor for steel in 1.0 M phosphoric acid, and with addition of chloride ion PAR acts as a mixed type inhibitor. The experimental temperature ranges from 30 to 45 °C. The kinetic data such as apparent activation energies and pre-exponential factors at different concentrations of the inhibitor were calculated, and the effect of the apparent activation energies and pre-exponential factors on the corrosion rates of cold rolled steel was discussed. The inhibitive action was satisfactorily explained by using kinetic models.     

An electroactive co-polymer as corrosion inhibitor for steel in sulphuric acid medium

The corrosion behavior of mild steel in sulphuric acid solution containing various concentrations of a co-polymer formed between maleic anhydride and N-vinyl-2-pyrrolidone (VPMA) was investigated using weight-loss, polarization and electrochemical impedance techniques. The polymer acts as an effective corrosion inhibitor for steel in sulphuric acid medium. The inhibition process is attributed to the formation of an adsorbed film of co-polymer on the metal surface which protects the metal against corrosion. Scanning electron microscopy (SEM) studies of the metal surfaces confirmed the existence of an adsorbed film. The adsorption followed the Langmuir isotherm. The protection efficiency increased with increase in inhibitor concentration and decreased with increase in temperature and acid concentration. The thermodynamic functions of the adsorption and dissolution processes were evaluated.     

Inhibition of mild steel corrosion by Morinda tinctoria leaves extract in sulphuric acid medium

The corrosion inhibition of mild steel in 0.5 M sulphuric acid by aqueous and acid extracts of leaves of Morinda tinctoria was studied using weight loss, colorimetric and electrochemical techniques. Results obtained indicate that both the extracts are effective in sulphuric acid medium and the efficiency decreases with increase in temperature. Added halide additives improve the efficiency of the inhibitor. From the thermodynamic, spectral, and surface analyses, the nature of adsorption has been found out.     

Synergism between rare earth cerium(IV) ion and vanillin on the corrosion of steel in H2SO4 solution: Weight loss, electrochemical, UV-vis, FTIR, XPS, and AFM approaches

The synergism between rare earth cerium(IV) ion and vanillin (4-hydroxy-3-methoxy-benzaldehyde) on the corrosion of cold rolled steel (CRS) in 1.0 M H₂SO₄ solution at five temperatures ranging from 20 to 60 °C was first studied by weight loss and potentiodynamic polarization methods. The inhibited solutions were analyzed by ultraviolet and visible spectrophotometer (UV-vis). The adsorbed film of CRS surface containing optimum doses of the blends Ce⁴⁺-vanillin was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM). The results revealed that vanillin had a moderate inhibitive effect, and the inhibition efficiency (IE) increased with the vanillin concentration. The adsorption of vanillin obeyed Temkin adsorption isotherm. Polarization curves showed that vanillin was a mixed-type inhibitor in sulfuric acid, while prominently inhibited the cathodic reaction. For the cerium(IV) ion, it had a negligible effect, and the maximum IE was only about 20%. However, incorporation of Ce⁴⁺ with vanillin improved significantly the inhibition performance. The IE for Ce⁴⁺ in combination with vanillin was higher than the summation of IE for single Ce⁴⁺ and single vanillin, which was synergism in nature. A high inhibition efficiency, 98% was obtained by a mixture of 25-200 mg l⁻¹ vanillin and 300-475 mg l⁻¹ Ce⁴⁺. UV-vis showed that the new complex of Ce⁴⁺-vanillin was formed in 1.0 M H₂SO₄ for Ce⁴⁺ combination with vanillin. Polarization studies showed that the complex of Ce⁴⁺-vanillin acted as a mixed-type inhibitor, which drastically inhibits both anodic and cathodic reactions. FTIR and XPS revealed that a protective film formed in the presence of both vanillin and Ce⁴⁺ was composed of cerium oxide and the complex of Ce⁴⁺-vanillin. The synergism between Ce⁴⁺ and vanillin could also be evidenced by AFM images. Depending on the results, the synergism mechanism was discussed from the viewpoint of adsorption theory.     

Enhanced corrosion resistance of mild steel in normal sulfuric acid medium by 2,5-bis(n-thienyl)-1,3,4-thiadiazoles: Electrochemical, X-ray photoelectron spectroscopy and theoretical studies

The inhibitive action of some thiadiazole derivatives, namely 2,5-bis(2-thienyl)-1,3,4-thiadiazole (2-TTH) and 2,5-bis(3-thienyl)-1,3,4-thiadiazole (3-TTH) against the corrosion of mild steel in 0.5 M H₂SO₄ solution has been investigated using weight loss measurements, Tafel polarisation and electrochemical impedance spectroscopy (EIS) techniques. The experimental results obtained revealed that these compounds inhibited the steel corrosion in acid solution. The protection efficiency increased with increasing inhibitors concentration and the ability of the molecule to adsorb on the steel surface was dependent on the position of the sulphur atom on the thienyl substituent. Inhibition efficiency values obtained from various methods employed were in reasonable agreement. Potentiodynamic polarisation studies clearly showed that 2-TTH and 3-TTH acted as mixed inhibitors. Adsorption of these inhibitors on steel surface obeyed to Langmuir adsorption isotherm. X-ray photoelectron spectroscopy and the thermodynamic data of adsorption showed that inhibition of steel corrosion in normal sulphuric solution by n-TTH is due to the formation of a chemisorbed film on the steel surface. Molecular modelling was used to gain some insight, about structural and electronic effects in relation to the inhibiting efficiencies.     

Synergistic effect of iodide ions on the corrosion inhibition of steel in 0.5 M H2SO4 by new chalcone derivatives

The effect of addition of 4′,4-dihydroxychalcone (P₁), 4-aminochalcone (P₂) and 4-bromo, 4′-methoxychalcone (P₃) on the corrosion of steel in 0.5 M sulphuric acid has been studied by weight loss measurements, potentiodynamic and EIS measurements. We investigate the synergistic effect of iodide ions on the corrosion inhibition of steel in the presence of chalcone derivatives. The corrosion rates of the steel decrease with the increase of the chalcones concentration, while the inhibition efficiencies increase. The addition of iodide ions enhances the inhibition efficiency considerably. The presence of iodide ions increases the degree of surface coverage. The synergism parameters S_Θ and S_I, calculated from surface coverage and the values of inhibition efficiency, in the case of chalcone derivatives are found to be larger than unity. The enhanced inhibition efficiency in the presence of iodide ions is only due to synergism and there is a definite contribution from the inhibitors molecules. E (%) obtained from the various methods is in good agreement. Polarisation measurements show also that the compounds act as cathodic inhibitors.     

Chemical and electrochemical investigations of high carbon steel corrosion inhibition in 10 % HCl medium by quinoline chalcones

The corrosion inhibitive effect of 3-(3-oxo-3-phenyl-propenyl)-1H-quinolin-2-one (PPQ) and 3-(3-oxo-3-phenyl-propenyl)-1H-benzoquinolin-2-one (PPBQ) on high carbon steel (HCS) in 10 % HCl media was evaluated by chemical (weight loss) and electrochemical (electrochemical impedance spectroscopy and potentiodynamic polarization technique) measurements. The inhibition efficiencies obtained from weight loss and electrochemical measurements were in good agreement. The inhibition efficiency was found to increase with the increase in inhibitor concentration but decreased with rise in temperature. Potentiodynamic polarization studies revealed the mixed mode inhibition of inhibitors. The adsorption behavior of these inhibitors on the HCS surface was found to obey the Langmuir adsorption isotherm. The thermodynamic parameter values of free energy of adsorption (?G _ads) and enthalpy of adsorption (?H _ads) revealed that the inhibitor was adsorbed on the HCS surface via both chemisorption and physisorption mechanisms. The adsorption mechanism of inhibition was supported by spectroscopic techniques (UV–visible, FT-IR, and wide-angle X-ray diffraction), surface analysis (SEM–EDS), and adsorption isotherms.     

Influence of annealing temperature on the nanostructure and corrosivity of Ti/stainless steel substrates

Titanium films of 80 nm thickness were deposited on stainless steel type 304, and they were post-annealed under flow of oxygen at different temperatures. The prepared samples were corrosion tested in 1.0 M H₂SO₄ solution using potentiodynamic and galvanometric polarization technique. The variation of corrosion resistance of these samples showed that the optimum annealing temperature is 473 K. The reduction of corrosion resistance of the sample with increasing the temperature above 473 K is attributed to the phenomena which are confirmed by AFM results: (a) increase of surface roughness, and (b) formation of larger grains with large grooves between them on the film surface. Hence larger effective surfaces for chemical reactions are provided. The films’ crystallographic and morphological structures were analysed using XRD and AFM, respectively before corrosion test and SEM after corrosion test. It is observed that the crystallographic structure of the film goes through a sudden change at 943 K annealing temperature and three phases of titanium oxide (i.e., rutile, anatase and brookite) are formed.     

Corrosion inhibition of steel in 0.5 M H2SO4 by [(2-pyridin-4-ylethyl)thio]acetic acid

The influence of [(2-pyridin-4-ylethyl)thio]acetic acid (P1) and pyridine (P2) on the corrosion inhibition of steel in sulphuric acid solution is studied using weight loss, potentiodynamic polarisation and linear polarisation resistance (R_p) and electrochemical impedance spectroscopy (EIS) measurements. Results obtained show that P1 is the best inhibitor and its inhibition efficiency (E%) increases with the increase of concentration. The highest E% of 82% is observed at 5 × 10⁻³ M. Potentiodynamic polarisation studies clearly reveal that P1 acts as a mixed inhibitor. The inhibitor studied reduces the corrosion rates. E% values obtained from various methods used are in good agreement. Adsorption of P1 on steel surface obeys to Langmuir adsorption isotherm. Effect of temperature indicates that E% decreases with temperature between 298 and 353 K.     

Improvement of corrosion resistance of AA6061 alloy by tapioca starch in seawater

This study examines the use of tapioca starch for improvement of corrosion resistance of AA6061 alloy in seawater. Gravimetric, potentiodynamic polarization, linear polarization resistance and electrochemical impedance measurements were employed to study the corrosion behavior of AA6061 alloy in seawater. The electrochemical measurements for AA6061 alloy in seawater showed that the presence of tapioca starch significantly decreases the corrosion rates, corrosion current densities (i_corr), and double layer capacitance (C_dl), simultaneously increases the values of polarization resistance (R_p). The inhibition efficiencies increase with increasing of tapioca starch concentration. The Langmuir adsorption isotherm fits well with the experimental data. The nature of adsorption of tapioca starch on the metal surface has also been examined. The analysis of SEM and EDS confirmed the formation of precipitates of tapioca starch on the metal surface, which reduced the overall corrosion reaction.     

Electrochemical and quantum chemical studies of some Schiff bases on the corrosion of steel in H2SO4 solution

The efficiency, as steel-corrosion inhibitors in 0.1 M and 1 M H₂SO₄, of two Schiff bases, 2-{[(4-methoxyphenyl)imino]methyl}phenol and 1-{[(4-methoxyphenyl)imino]methyl}-2-naphthol, (abbreviated SB-1 and SB-2, respectively) was investigated by Tafel extrapolation and linear polarization methods. Corrosion parameters and adsorption isotherms were determined from current-potential curves. It was found that the percent inhibition efficiencies (η%) and surface coverage (θ) increase with an increases in the concentrations of inhibitors. The results showed that these compounds act as good corrosion inhibitors especially at high concentrations. The adsorption of used compounds on the steel surface obeys Langmuir's isotherm. Obvious correlation was found between corrosion inhibition efficiency and quantum chemical parameters obtained by B3LYP/6-31g(d) method. The obtained theoretical results have been compared with the experimental findings.     

Enhanced corrosion resistance of mild steel in molar hydrochloric acid solution by 1,4-bis(2-pyridyl)-5H-pyridazino[4,5-b]indole: Electrochemical, theoretical and XPS studies

The inhibition effect of the new pyridazine derivative, namely 1,4-bis(2-pyridyl)-5H-pyridazino[4,5-b]indole (PPI) against mild steel corrosion in 1 M HCl solutions was evaluated using weigh loss and electrochemical techniques (potentiodynamic polarisation curves and impedance spectroscopy). The experimental results suggest that PPI is a good corrosion inhibitor and the inhibition efficiency increased with the increase of PPI concentration, while the adsorption followed the Langmuir isotherm. X-ray photoelectron spectroscopy (XPS) and theoretical calculation of electronic density were carried out to establish the mechanism of corrosion inhibition of mild steel with PPI in 1 M HCl medium. The inhibition action of this compound was, assumed to occur via adsorption on the steel surface through the active centres contained of the molecule. The corrosion inhibition is due to the formation of a chemisorbed film on the steel surface.     

Electrochemical, theoretical and XPS studies of 2-mercapto-1-methylimidazole adsorption on carbon steel in 1 M HClO4

The inhibition of the corrosion of carbon steel in 1 M HClO₄ by 2-mercapto-1-methylimidazole (MMI) has been investigated in relation to the concentration of the inhibitor as well as the temperature using weight loss and electrochemical measurements. The effect of the temperature on the corrosion behaviour with addition of different concentrations of MMI was studied in the temperature range 30-60 °C. Polarization curves reveal that MMI is a mixed type inhibitor. The inhibition efficiency of MMI is temperature independent but increases with the inhibitor concentration. Changes in impedance parameters (charge transfer resistance, R_t, and double-layer capacitance, C_dl) were indicative of adsorption of MMI on the metal surface, leading to the formation of a protective film. Adsorption of MMI on the carbon steel surface is found to obey the Langmuir adsorption isotherm. Some thermodynamic functions of dissolution and adsorption processes were also determined. The X-ray photoelectron spectroscopy (XPS) of the carbon steel indicated that MMI is chemically adsorbed on the steel surface. Moreover, the electronic properties such as highest occupied molecular orbital (HOMO), lowest unoccupied molecular orbital (LUMO) energy levels and molecular orbital densities were calculated.     

Effect of surface nanocrystallization induced by fast multiple rotation rolling on hardness and corrosion behavior of 316L stainless steel

A nanostructured layer was fabricated by using fast multiple rotation rolling (FMRR) on the surface of 316L stainless steel. The microstructure in the surface was characterized by transmission electron microscopy and X-ray diffraction. The effects of FMRR on the microhardness, surface roughness and corrosion behavior of the stainless steel were investigated by microhardness measurements, surface roughness measurements, potentiodynamic polarization curves and pitting corrosion tests. The surface morphologies of pitting corrosion specimens were characterized by scanning electron microscopy. The results show that FMRR can cause surface nanocrystallization with the grain size ranges from 6 to 24 nm in the top surface layer of the sample. The microhardness of FMRR specimen in the top surface layer remarkably increases from 190 to 530 HV. However, the surface roughness slightly rises after FMRR treatment. The potentiodynamic polarization curves and pitting corrosion tests indicated that the FMRR treated 316L stainless steel with a surface nanocrystallized layer reduced the corrosion resistance in a 3.5% NaCl solution and enhanced the pitting corrosion rate in a FeCl₃ solution. Possible reasons leading to the decrease in corrosion resistance were discussed.     

Piperidin-1-yl-phosphonic acid and (4-phosphono-piperazin-1-yl) phosphonic acid: A new class of iron corrosion inhibitors in sodium chloride 3% media

The inhibiting effect of the piperidin-1-yl-phosphonic acid (PPA) and (4-phosphono-piperazin-1-yl) phosphonic acid (PPPA) on the behavior of iron in 3% NaCl media has been examined by electrochemical and gravimetric measurements. Potentiodynamic polarization studies clearly reveal the fact that the addition of increasing concentrations of phosphonic acids moves the corrosion potential towards negative values and reduces the corrosion rate. In uninhibited and inhibited solutions, the increasing of temperature reduces the inhibition efficiency. Changes in impedance parameters (R_t and C_dl) are indicative of adsorption of PPA and PPPA on the metal surface leading to the formation of protective films. Gravimetric measurements reveal that the presence of PPA and PPPA increases the inhibition efficiency by decreasing the corrosion rate. The results obtained by corrosion weight loss tests reveal that adsorption of compounds tested on the ARMCO iron surface obeys to Langmuir adsorption isotherm.     

Influence of poly(aminoquinone) on corrosion inhibition of iron in acid media

The inhibitor performance of chemically synthesized water soluble poly(aminoquinone) (PAQ) on iron corrosion in 0.5 M sulphuric acid was studied in relation to inhibitor concentration using potentiodynamic polarization and electrochemical impedance spectroscopy measurements. On comparing the inhibition performance of PAQ with that of the monomer o-phenylenediamine (OPD), the OPD gave an efficiency of 80% for 1000 ppm while it was 90% for 100 ppm of PAQ. PAQ was found to be a mixed inhibitor. Besides, PAQ was able to improve the passivation tendency of iron in 0.5 M H₂SO₄ markedly.     

1,3-Bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane as corrosion inhibitor for steel in 0.5 M H2SO4 solution

The effect of addition of 1,3-bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane (M = 264 g). HMPP on steel corrosion in 0.5 M sulphuric acid is studied by weight-loss, electrochemical polarisation and electrochemical impedance spectroscopy (EIS) measurements at various temperatures. The results obtained showed that HMPP acts as a good corrosion inhibitor. The inhibition efficiency increases with the bipyrazole compound to attain 88%. It acts as a mixed-type inhibitor. Trends in the increase of charge-transfer resistance and decrease of capacitance values also show the adsorption of the molecule on the metal surface. The bipyrazole adsorbs on the steel surface according to the Langmuir isotherm adsorption model. Effect of temperature indicates that inhibition efficiency decreases with temperature between 25 and 85 °C.     

The inhibition of corrosion of mild steel in 0.5 M sulfuric acid solution in the presence of benzyl triphenyl phosphonium bromide

Benzyl triphenyl phosphonium bromide (BTPPB) has been evaluated as a corrosion inhibitor for mild steel in aerated 0.5 M sulfuric acid solution by galvanostatic polarization and potentiostatic polarization methods. The effect of BTPPB on the corrosion current is measured at various temperatures and concentrations. The inhibitor efficiencies, effective activation energies and heat of adsorption have been calculated. The inhibition efficiency increases with increase in inhibitor concentration to reach 99.3% for 10⁻² M. The nature of adsorption of BTPPB on the metal surface has also been examined. Probable mode of adsorption on the metal surface has been proposed using infrared spectroscopic studies. The electrochemical results have also been supplemented by surface morphological studies and quantum chemical analysis.