Effect of ethyl‐bridged diphenylphosphine oxide on flame retardancy and thermal properties of epoxy resin

Three commercialized flame retardants, 1,2‐bis(diphenylphosphinoyl)ethane (EDPO), 6,6‐(1,2‐phenethyl)bis‐6H‐dibenz[c,e][1,2]oxaphosphorin‐6,6‐dioxide (HTP‐6123), and hexa‐phenoxy‐cyclotriphosphazene (HPCTP), were used to prepare the flame retardant diglycidyl ether of bisphenol A (DGEBA) epoxy resin (EP) under the same experimental conditions. The effects of T_g, thermal stability, and water absorption properties of EP caused by the three flame retardants were investigated and compared, together with their flame retardant efficiency. Results showed that the introduction of the three flame retardants improved the flame retardant performance of EP but led to decreases in T_g and decomposition temperature. EDPO showed higher flame retardant efficiency than the other two flame retardants. EP/EDPO showed higher thermal stability, better flame retardant performance, higher T_g value, and lower water absorption than EP/HTP‐6123 and EP/HPCTP. The study discovered that EDPO and HTP‐6123 primarily act through the gas phase flame retardant mechanism, while HPCTP is primarily driven by the condensed phase mechanism.     

Synthesis of three novel phosphorus-containing flame retardants and their application in epoxy resins

One symmetric diamine (4) and two symmetric phenols (5) and (6) were synthesized as phosphorus-containing flame retardants. The synthesis comprised a two-step procedure: the condensation of p-phenylenediamine with benzaldehyde, 4-hydroxybenzaldehyde and 2-hydroxybenzaldehyde respectively, followed by the addition of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide to the imine linkage. The structures of (4)-(6) were characterized by FTIR, NMR and mass spectra. (4)-(6) served as co-curing agents of diaminodiphenylmethane for epoxy resins, and epoxy thermosets exhibited excellent flame retardancy, moderate changes in glass transition temperature (T_g) and thermal stability. When the phosphorus content reached 1.0 wt.%, the epoxy resin system met the UL-94 V-0 classification and the limiting oxygen index (LOI) reached more than 35.6, probably because of the nitrogen-phosphorus synergistic effect.     

A novel phosphorus-containing copolyester/montmorillonite nanocomposites with improved flame retardancy

A novel phosphorus-containing flame-retardant copolyester/montmorillonite nanocomposite (PET-co-HPPPA/O-MMT) was synthesized by the in situ intercalation polycondensation of terephthalic acid, ethylene glycol, and 2-carboxyethyl(phenylphosphinic) acid (HPPPA) with montmorillonite (O-MMT). The morphology was characterized by wide-angle X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The effects of organoclay on the thermal properties and melting behaviors of the nanocomposites were investigated by thermogravimetric analysis and differential scanning calorimetry. The flammability of the nanocomposites was characterized by the limiting oxygen index test and the UL-94 vertical test. The results showed that a small amount of organoclay was able to improve the thermal stabilities and the flame retardancy of PET-co-HPPPA copolyesters, and however there was no significant increase in the melting points of nanocomposites when the content of diethylene glycol was controlled as a certain value. The overall crystallization rate of the nanocomposites is greater than that of neat copolyester. The nanocomposites have better flame retardancy than PET-co-HPPPA.     

有机磷类阻燃剂的合成及应用进展

由于有机磷阻燃剂具有高效、低毒、无污染及无烟等特点,该领域的研究在国内外得到极大的关注,已经在合成和应用等方面取得了显著成就。 本文对磷系阻燃剂的阻燃机理及近年来磷系阻燃剂的应用进展作了简要综述。 分别综述了各类有机含磷阻燃剂的研究进展,并提出了有机磷阻燃剂今后的发展方向。     

Synthetic hydromagnesite as flame retardant. Evaluation of the flame behaviour in a polyethylene matrix

Synthetic hydromagnesite obtained from an industrial by-product was evaluated as a non-halogenated flame retardant. It was used in combination with aluminium hydroxide (ATH) and compared with commercial flame retardants like magnesium hydroxide (MH) and natural hydromagnesite-huntite (U) in a polyolefin system of low-density polyethylene/poly(ethylene-co-vinyl acetate) (LDPE/EVA).The thermal stability and flame behaviour of the halogen free flame retarded composites were studied by thermogravimetric and differential thermal analysis (TG-DTA), limiting oxygen index (LOI), epiradiateur and cone calorimeter. It has been shown that synthetic hydromagnesite could be an alternative solution to the use of MH in non-halogenated flame retardant systems in EVA.     

Novel DOPO-based flame retardants in high-performance carbon fibre epoxy composites for aviation

Two novel, halogen-free, phosphorus-based oligomeric flame retardants are investigated in the commercial epoxy resin RTM6 and ∼70 wt.% carbon fibre RTM6 composites (RTM6-CF) with respect to pyrolysis and fire behaviour. The flame retardants are based on 9,10-dihydro-9-oxy-10-phosphaphenanthrene-10-oxide (DOPO) units linked to the star-shaped aliphatic ground body tetra-[(acryloyloxy)ethyl] pentarythrit (DOPP), or heterocyclic tris-[(acryloyloxy)ethyl] isocyanurate (DOPI), respectively. The glass transition temperature is reduced by adding DOPP and DOPI, but the mechanical properties of the composites (e.g. interlaminar shear strength (ILSS) and G_c in mode I and II) remain unchanged. Decomposition models are proposed based on mass loss, evolved gas analysis (TG–FTIR) and condensed product analysis (hot stage cell within FTIR). The fire behaviour is investigated comprehensively (UL 94, limiting oxygen index (LOI) and cone calorimeter). Both flame retardants act in the gas phase through flame inhibition and in the condensed phase through charring. The UL 94 of RTM6 is improved from HB to V-1 and V-0; the LOI from 25% to 34–38%. Peak heat release rate (PHRR) and total heat evolved (THE) are lowered by 31-49% and 40–44%, respectively. Adding CF increases the residue, reduces the THE, but suppresses the charring due to RTM6 and flame retardants. Thus the THE of RTM6-CF is reduced by about 25% when DOPI and DOPP are added. However, UL 94: V-0 and LOI of 45% and 48% are achieved with ∼0.6 wt.% phosphorus.     

Synthesis and properties of phosphorus polyesters with systematically altered phosphorus environment

Monomers with phosphorus-containing substituents were incorporated into aromatic-aliphatic polyesters to develop polymeric halogen-free flame retardants as additives for poly(butylene terephthalate) (PBT). They were built into the polyester backbone of PBT substituting 1,4-butane diol as monomer by phosphorus-containing aromatic-aliphatic diols. Starting from 10-(2,5-bis(2-hydroxyethoxy)phenyl)-9,10-dihydro-9-oxa-10-phospha-phenanthrene-10-oxide (DOPO-HQ-GE), the chemical structure of the phosphorus monomers was systematically varied resulting in new polymers with diphenyl phosphine oxide substituents and bridged phosphine oxide units. The polymers were prepared by transesterification polycondensation in the melt in lab-scale as well as in a 2.4 l-autoclave. The properties of the polyesters were determined and compared to the DOPO-based polyester with respect to the achieved molar mass and polydispersity, solid state structure, glass transition temperature, thermal stability and combustion behavior.It was found that the different phosphorus substituents lead to different glass transition temperatures. The polymers containing bridged phosphorus structural units showed higher glass transition temperatures T_g and resulted in higher char yields after thermal decomposition. Both phosphine oxide structures showed only one-step decomposition with a shoulder at the end of the step. In contrast, two separate steps were observed in the polyesters with DOPO-substituents. The results indicated that the phosphorus polyesters under discussion are suitable to adjust the flame retarding mechanism.     

Kinetic studies of the decomposition of flame retardant containing high-impact polystyrene

The thermal decomposition of flame retardant free high-impact polystyrene (HIPS) and four HIPS samples containing brominated flame retardants has been studied using TGA at different heating rates between 2.5 and 10 K min⁻¹. Decabromodiphenyl ether (DPE) and decabromodibenzyl (DDB) were used as flame retardants, and two of the samples contained antimony trioxide (Sb₂O₃) synergist besides the brominated additives. The activation energies (E_A) and frequency factors (k₀) were calculated by the methods of Kissinger and Ozawa. A compensation effect was observed and used for the identification of changes in the degradation kinetics. In a third step, the kinetic model of the reaction was determined. Both Kissinger and Ozawa showed that the HIPS degraded with an E_A of 200 kJ mol⁻¹. The choice of the flame retardant had, however, little impact on the TGA plot. The addition of a flame retardant as well as the addition of Sb₂O₃ reduced the E_A. Fire retardant free HIPS degraded mainly by power-law kinetics, while the addition of a flame retardant caused the mechanism to change to a phase-boundary controlled mechanism after a weight loss of 80 wt%.     

An efficient halogen-free flame retardant for polyethylene: piperazinemodified ammonium polyphosphates with different structures

In this study, piperazine-modified ammonium polyphosphates(PA-APPs) with hierarchical structure were synthesized through ion exchange reaction. ~1H nuclear magnetic resonance(~1H-NMR), Fourier transform infrared spectra(FTIR), elemental analysis(EA), and inductively coupled plasma atomic emission spectroscopy(ICP-AES) confirmed that the PA-APPs with different structures were prepared successfully. Then these flame retardants were used alone as monocomponent intumescent flame retardant for low-density polyethylene(LDPE). Combustion tests demonstrated that the flameretardant efficiency of PA-APP containing about 7 wt% carbon(PA-APP_7) was significantly higher than that of the other PAAPPs with more or less carbon. The flame-retarded LDPE system with 30 wt% PA-APP_7 passed the UL-94 V-0 rating, and had the oxygen index(LOI) of 33.0%. Thermal analysis illustrated that the thermal decomposition behavior of PA-APP changed with incorporating different contents of PA. For all these PA-APPs, PA-APP_7 showed higher thermal stability than the other PA-APP flame retardants. All the experimental results proved that PA-APP_7 could reach the balance of an acid source, a blowing source, and a charring source as a mono-component intumescent flame retardant for LDPE. Further, it led to the formation of a compact intumescent char layer containing the structures of rich P―O―P, P―N―C, C=C, etc. during burning which in turn resulted in the excellent flame-retardant efficiency of PA-APP_7.     

Preparation, properties and characterizations of halogen-free nitrogen-phosphorous flame-retarded glass fiber reinforced polyamide 6 composite

Halogen free nitrogen-phosphorous flame retardants (PMOP) were prepared through reaction of melamine and polyphosphoric acid in the presence of flame retardant modifier CM with silicotungistic acid as a catalyst in aqueous solution. FT-IR, XRD, DSC and TGA techniques were used to characterize the reaction product PMOP. The obtained flame retardants were then used to prepare flame retardant (FR) polyamide 6 (PA6) composite reinforced with glass fiber (GF) and the factors affecting the flame retardancy of the material were also investigated. The FR GF reinforced PA6 composite and the obtained charred layers were analyzed by utilizing TGA, SEM, FT-IR and XRD. The properties of the charred layer were connected with the flame retardancy of the corresponding material to reveal the flame retarding mechanism of FR GF reinforced PA6 composite. The experimental results show that PMOP flame retardant consists of melamine polyphosphate, melamine phosphate and possible melamine pyrophosphate. The presence of CM was found to improve the flame retardancy of FR GF reinforced PA6 composite. It was experimentally found that PMOP flame retardant, which is comparatively stable in the range of processing temperatures of PA6, is particularly suitable for flame retarding PA6 reinforced with GF. With increasing the flame retardant content, the flame retardancy of the FR reinforced material is not improved so obviously. However, the increase in the GF content greatly improves the flame retardancy of the composite, because GF greatly increases the char yield of material, decreases the maximal thermal decomposition rate, promotes the formation of charred layer with (PNO)_x structure and greatly increases the strength of the charred layer. The prepared FR GF reinforced PA6 composites have good comprehensive properties with flame retardancy 1.6 mm UL 94 V-0 level, tensile strength 76.8 MPa, Young's modulus 11.7 GPa, Izod notched impact strength 4.5 kJ/m², flexural strength 98.0 MPa and flexural modulus 7.2 GPa, showing a better application prospect.     

Effects of melamine polyphosphate and halloysite nanotubes on the flammability and thermal behavior of polyamide 6

Melamine polyphosphate (MPP) and halloysite nanotubes (HNT) were introduced to polyamide 6 (PA6) by melt blending in order to improve the fire resistance. PA6 composite containing 12% flame retardants with good spinnability was obtained. The flammability of PA6 composite was characterized by limiting oxygen index (LOI), UL‐94 vertical burning and cone calorimeter (CONE) tests. The results indicated that the LOI value could reach 24.0 vol.% and UL‐94 rating could achieve V2 level at the presence of 12% flame retardants. CONE data demonstrated that peak heat release rate was significantly reduced from 554 kW/m² of neat PA6 to 368 kW/m² of the sample containing flame retardants. Thermal analysis indicated that the thermal stability and char formation were improved by the presence of flame retardants. The morphology of residue char was characterized by scanning electron microscopy; and it suggested that a network‐structured protective char layer had been formed. The possible synergism between MPP/HNT and their flame retardant mechanism was also analyzed and discussed. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis, characterization, and cure properties of phosphorus-containing epoxy resins for flame retardance

An organophosphorus compound, 10-(2,5-dihydroxyl phenyl)-9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DHPDOPO), was synthesized through the reaction of 9,10-dihydro-9-oxa-10-phosphaphnanthrene-10-oxide (DOPO) and p-benzoquinone, and characterized by elemental analysis, Fourier transform infrared spectrum (FTIR), and ¹H-NMR and ³¹P-NMR spectroscopes. Consequently, the phosphorus-containing epoxy resins with phosphorus content of 1 and 2 wt.% were prepared via the reaction of diglycidyl ether of bisphenol-A with DHPDOPO and bisphenol-A, and confirmed with FTIR and gel permeation chromatography (GPC). Phenolic melamine, novolak, and dicyanodiamide (DICY) were used as curing agents to prepare the thermosetted resins with the control and the phosphorus-containing epoxy resins. Thermal properties and thermal degradation behaviors of these the thermosetted resins were investigated by using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Phenolic melamine-cured resins exhibited higher glass transition temperatures than the other cured resins due to the high rigidity of their molecular chain. TGA studies demonstrated that the decomposition temperatures of the novolak-cured resins were higher than those of the others. A synergistic effect from the combination of the phosphorus-containing epoxy resin and the nitrogen-containing curing agent can result in a great improvement of the flame retardance for their thermosetted resins.     

Thermal and flame retardant properties of novel intumescent flame retardant polypropylene composites

Novel intumescent flame retardant polypropylene (PP) composites were prepared based on a char forming agent (CFA) and silica-gel microencapsulated ammonium polyphosphate (Si-MCAPP). The thermal and flame retardancy of flame retardant PP composites were investigated by limiting oxygen index, UL-94 test, cone calorimetry, thermogravimetric analysis, scanning electron micrograph, and water resistance test. The results of cone calorimetry show that the flame retardant properties of PP with 30 wt% novel intumescent flame retardants (CFA/Si-MCAPP = 1:3) improve greatly. The peak heat release rate and total heat release decrease, respectively, from 1,140.0 to 156.8 kW m^?2 and from 96.0 to 29.5 MJ m^?2. The PP composite with CFA/Si-MCAPP = 1:3 has the excellent water resistance, and it can still obtain a UL-94 V-0 rating after 168 h soaking in water.     

Syntheses and flame retarding properties of DOPO polymers,melamine polymers,and DOPO‐melamine copolymers

The 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) polymers, melamine polymers, and DOPO‐melamine copolymers have been successfully synthesized, and their flame retarding properties have also been investigated by blending with polypropylene (PP)/styrene‐ethylene‐butylene‐styrene (SEBS) alloys. Experimental results establish that all of them are good polymeric flame retardants. No blooming or color stains occur when they are incorporated into PP/SEBS alloys. Among lab‐made polymeric flame retardants, DOPO‐ melamine copolymers exhibit the best thermal stability and nonflammability. PP/SEBS alloys containing DOPO‐melamine copolymers display comparable thermal resistance and flame retarding behavior (T_d = 290°C; char yield: 15.6%, LOI: 23, and flammability: UL‐94 V0) as the alloys containing common commercial flame retardants (i.e., DOPO, melamine, and ammonium polyphosphate). Copyright © 2013 John Wiley & Sons, Ltd.     

Direct probe atmospheric pressure photoionization/atmospheric pressure chemical ionization high-resolution mass spectrometry for fast screening of flame retardants and plasticizers in products and waste

In this study, we develop fast screening methods for flame retardants and plasticizers in products and waste based on direct probe (DP) atmospheric pressure photoionization (APPI) and atmospheric pressure chemical ionization (APCI) coupled to a high-resolution (HR) time-of-flight mass spectrometer. DP-APPI is reported for the first time in this study, and DP-APCI that has been scarcely exploited is optimized for comparison. DP-APPI was more selective than DP-APCI and also more sensitive for the most hydrophobic compounds. No sample treatment was necessary, and only a minimal amount of sample (few milligrams) was used for analysis that was performed within a few minutes. Both methods were applied to the analysis of plastic products, electronic waste, and car interiors. Polybrominated diphenylethers, new brominated flame retardants, and organophosphorus flame retardants were present in most of the samples. The combination of DP with HR mass spectra and data processing based on mass accuracy and isotopic patterns allowed the unambiguous identification of chemicals at low levels of about 0.025 % (w/w). Under untargeted screening, resorcinol bis(biphenylphosphate) and bisphenol A bis(bisphenylphosphate) were identified in many of the consumer products of which literature data are still very limited.

Preparation of phosphorus-containing polymers-xxi: Synthesis of phosphorus-containing polymaleimide-amines

The reaction of dichloromalcimides with aromatic amines was applied to the preparation of phosphorus-containing polymers, so-called polymaleimide-amines. The phosphorus-containing polymalcimide-amines were synthesized from N,N′-bisdichloromaleimido-3,3′-diphenylalkylphosphine oxides and aromatic diamines or piperazine. Some properties of the resulting polymers, such as solubility and thermal behaviour, were investigated. Most of the polymers were obtained at yields of 80% or above. The reduced viscosities of the polymers, measured at a concentration of 0.2 g/dl in DMA at 30, were 0.13–0.27 dl/g. Some of the polymers, especially those prepared from piperazine, were freely soluble in DMF, DMA, DMSO, cone H₂SO₄, formic acid etc., but all the polymers seemed to decompose in cone H₂SO₄ or formic acid. The phosphorus-containing polymaleimide-amines had poor thermal stability and little flame retardance.     

Studies on the effect of different levels of toughener and flame retardants on thermal stability of epoxy resin

A thermoplastic toughener, polyether sulphone (PES) and a number of different types of flame retardants were blended in different ratios with a commercial epoxy resin triglycidyl-p-aminophenol (TGAP) and 4,4-diamino diphenyl sulphone (DDS) a curing agent. The effect of type and levels of flame retardants (FR) and the toughening agent on the curing, thermal decomposition and char oxidation behaviour of the epoxy resin was studied by the simultaneous differential thermal analysis and thermogravimetric techniques. It was observed that the toughener slightly increases the curing temperature (by up to 20 °C) but had minimal effect on the decomposition temperature of the resin. Flame retardants, however affected all stages depending upon the type of flame retardant used. The curing peak for samples containing tougher and flame retardants although slightly changed depending upon the type of FR, was not more than ± 20 °C compared to that of samples containing toughener only. All flame retardants lowered the decomposition temperature of the epoxy resin. Phosphorus- and nitrogen-containing flame retardants reduced the char oxidation leading to more residual char, whereas halogen- containing flame retardants had less effect on this stage.     

Effect of a novel charring-foaming agent on flame retardancy and thermal degradation of intumescent flame retardant polypropylene

A new triazine polymer was synthesized by using cyanuric chloride, ethanolamine and ethylenediamine as raw materials. It is used both as a charring agent and as a foaming agent in intumescent flame retardants, designated as charring-foaming agent (CFA). Effect of CFA on flame retardancy, thermal degradation and mechanical properties of intumescent flame retardant polypropylene (PP) system (IFR-PP system) has been investigated. The results demonstrated that the intumescent flame retardant (IFR) consisting of CFA, APP and Zeolite 4A is very effective in flame retardancy of PP. It was found that when the weight ratio of CFA to APP is 1:2, that is, the components of the IFR are 64 wt% APP, 32 wt% CFA and 4 wt% Zeolite 4A, the IFR presents the most effective flame retardancy in PP systems. LOI value of IFR-PP reaches 37.0, when the IFR loading is 25 wt% in PP. It was also found that when the IFR loading is only 18 wt% in PP, the flame retardancy of IFR-PP can still pass V-0 rating, and its LOI value reaches 30.2. TGA data obtained in pure nitrogen demonstrated that CFA has a good ability of char formation itself, and CFA shows a high initial temperature of the thermal degradation. The char residue of CFA can reach 35.7 wt% at 700 °C. APP could effectively promote the char formation of the APP-CFA system. The char residue reaches 39.7 wt% at 700 °C, while it is 19.5% based on calculation. The IFR can change the thermal degradation behaviour of PP, enhance T_max of the decomposition peak of PP, and promote PP to form char, based upon the results of the calculation and the experiment. This is attributed to the fact that endothermic reactions took place in IFR charring process and the char layer formed by IFR prevented heat from transferring into inside of IFR-PP system. TGA results further explained the effective flame retardancy of the IFR containing CFA.     

Synthesis,characterization, thermal,and flame retardant properties of phosphate-based epoxy resins

A new phosphorus-containing oxirane bis-glycidyl phenylphosphate (BGPP), and a diamine, bis(4-aminophenyl)phenylphosphate (BAPP), were synthesized. Both of these two phosphorus-containing compounds lead to phosphate-containing epoxy resin via curing reaction. The kinetics of the curing reaction of BGPP with various curing agents, including BAPP, were studied. The introduction of electron-withdrawing group into the compounds increases the BGPP and decreases the BAPP reactivity in the curing reaction. The thermal and the weight loss behavior of the cured epoxy resins were studied by TGA. High char yields (32–52%) as well as high limiting oxygen index (LOI) values (34–49) of these phosphorylated resins were found, confirming the usefulness of these phosphorus-containing epoxy resins as flame retardants. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 565–574, 1997.     

Thermal degradation and flame retardancy of epoxy resins containing intumescent flame retardant

Pentaerythritol diphosphonate melamine-urea-formaldehyde resin salt, a novel cheap macromolecular intumescent flame retardants (IFR), was synthesized, and its structure was a caged bicyclic macromolecule containing phosphorus characterized by IR. Epoxy resins (EP) were modified with IFR to get the flame retardant EP, whose flammability and burning behavior were characterized by UL 94 and limiting oxygen index (LOI). 25 mass% of IFR were doped into EP to get 27.2 of LOI and UL 94 V-0. The thermal properties of epoxy resins containing IFR were investigated with thermogravimetry (TG) and differential thermogravimetry (DTG). Activation energy for the decomposition of samples was obtained using Kissinger equation. The resultant data show that for EP containing IFR, compared with EP, IFR decreased mass loss, thermal stability and R _max, increased the char yield. The activation energy for the decomposition of EP is 230.4 kJ mol⁻¹ while it becomes 193.8 kJ mol⁻¹ for EP containing IFR, decreased by 36.6 kJ mol⁻¹, which shows that IFR can catalyze decomposition and carbonization of EP.