The strain-rate-dependent material and failure behaviour of 2D and 3D non-crimp glass-fibre-reinforced composites

For a reliable structural design of security-relevant, high-dynamically loaded light weight structures, the knowledge of the strain-rate-dependent material and damage behaviour, material properties, and validated material models have to be provided. For this purpose, various material tests at different strain rates have been performed on composites with a novel 3D-reinforced glass-fibre multilayered flat-bed weft-knitted fabric reinforcement by using a servohydraulic high-speed testing unit in combination with specially adapted clamping de vices. The highly dynamic material tests served to develop adequate material models in the classical sense of continuum damage mechanics and to determine the associated model parameters.     

Characterisation of filled rubber with a pronounced non-linear viscoelasticity

This contribution presents the characterisation of an incompressible carbon black-filled elastomer as one characteristical example for highly filled rubber. It shows a strongly pronounced non-linear viscoelastic behaviour and the most important characteristic is the extremely long relaxation time which has to be taken into account. The material model is developed with respect to uniaxial tension data. The basis in the development of a phenomenological model is given by the basic elasticity. For this evaluation the long term relaxation behaviour results in a complex experimental procedure. Therefore, special attention has to be paid according to an optimised experimental process in order to get the necessary reference data in an adequate and reproduceable way [1]. With this model basis further investigations are taken into account concerning the time-dependent viscoelasticity. Therefore, cyclic deformations from zero up to a maximum of deformation are considered for different strain rates. Furthermore, the relaxation behaviour is investigated for multiple strain levels. The phenomena which are observed in the experimental results yield in a purely viscoelastic model, based on a rheological analogous model consisting of an equilibrium spring and several Maxwell-elements which contain nonlinear relations for the relaxation times of the dashpot elements [1,2]. The material model's numerical realisation is accomplished in two ways. Because of its numerical simplicity especially according to the parameter identification the model is restricted only to the simple case of uniaxial tension. A second, alternative implementation is executed providing the benefit that more complex deformation conditions can also be taken into account. Therefore, the general, three-dimensional finite model is implemented in an open-source Finite Element library [3]. (© 2015 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Strand straightening in the continuous casting of steel

In the continuous casting of steel, a strand with a solidifiededge is produced by pouring molten steel through a water-cooledmould. The strand is curved below the mould to travel horizontallyby a series of roll pairs. In this paper, the forces actingon these rolls and the stress and strain/strain rates withinthe steel are predicted. The mathematical model considers rigid-plasticand elastoplastic behaviour. A numerical solution procedurebased on computational fluid dynamics has been adapted to solvethe equations governing the material deformation. Algorithmsfor determining the location of the strand free surface andthe contact or noncontact of rolls are described.     

A material model of nonlinear fractional viscoelasticity

Multiscale methods are frequently used in the design process of textile reinforced composites. In addition to the models for the local material structure it is necessary to formulate appropriate material models for the constituents. While experiments have shown that the reinforcing fibers can be assumed as linear elastic, the material behavior of the polymer matrix shows certain nonlinearities. These effects are mainly due to strain rate dependent material behavior. Fractional order models have been found to be appropriate to model this behavior. Based on experimental observations of Polypropylene a one-dimensional nonlinear fractional viscoelastic material model has been formulated. Its parameters can be determined from uniaxial, monotonic tensile tests at different strain rates, relaxation experiments and deformation controlled processes with intermediate holding times at different load levels. The presence of a process dependent function for the viscosity leads to constitutive equations which form nonlinear fractional differential equations. Since no analytical solution can be derived for these equations, a numerical handling has been developed. After all, the stress-strain curves obtained from a numerical analysis are compared to experimental results. (© 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

高温合金GH4169的失效特性及失效模型研究

对GH4169高温合金开展了不同应力三轴度（-0.33~0.33）、不同应变率（0.001~5 000 s-1）、不同温度（293~1 073 K）条件下的材料性能试验.基于Johnson-Cook失效模型的框架,研究了Johnson-Cook(JC)失效模型及已有文献提出的修改形式中应力三轴度项拟合结果的不确定性及应变率对失效应变的线性关系描述局限性问题,通过提出的特定参数确定方法与耦合应力三轴度的应变率效应指数函数,建立了一种唯象修正的失效模型.基于GH4169高温合金的试验结果,标定了修正的失效模型与JC模型中各个参数.结果表明:在不同应力三轴度下,GH4169的失效应变表现出不同的应变率效应;与传统的JC模型相比,修正的失效模型更能够较好地描述GH4169的失效行为;同时能够保证失效应变的非负性.     

Modelling Metals At Finite Deformation

During metal forming processes, substantial microstructural changes occur in the material due to large plastic deformations leading to different mechanical properties. It is of great interest to predict the behaviour of these materials at different fabriction stages and of the final product. At first glance, the behaviour of metals can be approached by an elastoplastic isotropic material model with a volumetric-deviatoric split and isotropic hardening. In order to perform the calculations, a logarithmic strain is considered in the principal directions of stress and strain space, allowing to make predictions even at finite deformations. Because of the actual nature of metals, the crystalline structure, the deformation at the microstructural level is much more complex. Due to the mathematically algorithmic form of an elastic predictor and a plastic corrector, the elastoplastic model can be extended to crystal plasticity which is similarly handled in terms of a critical resolved shear stress on defined slip planes in the crystal. Hardening can be modelled through a viscoplastic power law. (© 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Identification of optimal material models and parameters in finite strain plasticity

The numerical simulation of the behaviour of a workpiece during manufacturing depends to a large extent on the quality of the applied material model. In this work, a method for the identification of constitutive models and material parameters in engineering applications is proposed. The presented method is used in the setting of optimal experimental design and is based on successive optimization of a set of finite strain plasticity models with kinematic and/or isotropic hardening. (© 2013 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Magnetostrictive actuation of a smart beam with hysteretic material behaviour

Magnetostrictive materials can be used as actuators in smart structures technology. The relation between induced strain and the applied magnetic field is nonlinear and shows hysteretic behaviour. Thus the magnetomechanical coupling coefficient is not constant and should be defined as a function of strain or magnetic field in computations. In this study the hysteresis of a mechanically unconstrained actuator is determined using the Michelson interferometry. The hysteretic behaviour is modelled phenomenologically by a Preisach model. Using these experimental data for the modelling of an active structure with embedded magnetostrictive actuators, the actual coupling coefficient can be determined utilising the Preisach model. With this procedure the actuation strain of an embedded actuator, including the physical nonlinearities, can be calculated using the material characteristics obtained with an unconstrained actuator. For the determination of the actual coupling coefficient a strain- and field-dependent approach is used. For an experimental validation of the method outlined above, a magnetostrictive actuator is characterised experimentally and then applied to a cantilever aluminium beam. Then, the tip displacement of the actuated beam is measured with a laser triangulation sensor and compared with the numerical results. (© 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Numerical simulation of shear band formation in elastic material by energy relaxation

Following up the previous work, [1], a new approach to the problem of shear localization is proposed, based on energy minimization principles associated with micro-structure developments. In this approach, two different material models are included. They represent the behaviour of material at very small strain and very large strain, respectively. Herein, shear bands are treated as the micro-shearing of rank-one laminates. The thickness of a shear band represented by its volume fraction is assumed to tend to zero while the strain inside the shear band tends to infinity. The existence of shear bands in the structure leads to an ill-posed problem which can be solved by means of energy relaxation. The performance of the proposed energy relaxation is demonstrated through numerical simulation of a tension test under plane strain conditions. The presented numerical simulation shows that there is no mesh-dependence. (© 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

A constitutive model for thermoplastic materials subjected to high strain rates

Reliable prediction of the behaviour of structures made from polymers is a topic under considerable investigation in engineering practice. Especially, if the structure is subjected to dynamic loading, constitutive models considering the mechanical behaviour properly are not available in commercial finite element codes yet. A constitutive model is derived including important phenomena like necking, strain rate dependency, unloading behaviour and damage. In particular, different yield surfaces in compression and tension and strain rate dependent failure, the latter with damage induced erosion, is taken into account. With the present formulation, standard verification tests can be simulated successfully. Also, an elastic damage model can be used to approximate the unloading behaviour of thermoplastics adequately. (© 2005 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Obtaining confidence limits for safe creep life in the presence of multi batch hierarchical databases: An application to 18Cr–12Ni–Mo steel

The creep and creep rupture properties of 18Cr–12Ni–Mo steel tubes have been analysed using the Wilshire equations. The observed behaviour patterns are then briefly discussed in terms of the dislocation processes governing creep strain accumulation. A suitable statistical framework for analysing both the single and multi batch data available on this material is then specified. It is shown that ignoring the hierarchical nature present in many creep data bases, which has been the approach used until now when using the Wilshire equations, leads to a serious and significant underestimate of the predicted safe life for this material. The model allows accurate predictions, with associated levels of confidence, of long-term properties by extrapolation of short-term test results for this steel.     

A fluid mechanical model for granular flow in silos

Granular materials may display both solid and fluid like behaviour. For low densities and high strain rates as in avalanches or during the discharge of silos the behaviour is mainly governed by interparticle collisions. On the other hand, frictional contacts characterise the solid state which is represented within the framework of plasticity theory. A fluid like constitutive model describes granular materials when subjected to large deformations and high strain rates. It bases upon a modified viscoplastic model that is valid for both yielded and unyielded regions. The central idea is the distinction between fluid and solid regions by means of comparing actual shear stress and Coulomb yield stress. The application to the simultion of the discharge of silos shows the feasibility of the chosen method. (© 2005 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Nonlinear,finite deformation,finite element analysis

The roles of the consistent Jacobian matrix and the material tangent moduli, which are used in nonlinear incremental finite deformation mechanics problems solved using the finite element method, are emphasized in this paper, and demonstrated using the commercial software ABAQUS standard. In doing so, the necessity for correctly employing user material subroutines to solve nonlinear problems involving large deformation and/or large rotation is clarified. Starting with the rate form of the principle of virtual work, the derivations of the material tangent moduli, the consistent Jacobian matrix, the stress/strain measures, and the objective stress rates are discussed and clarified. The difference between the consistent Jacobian matrix (which, in the ABAQUS UMAT user material subroutine is referred to as DDSDDE) and the material tangent moduli (C^e) needed for the stress update is pointed out and emphasized in this paper. While the former is derived based on the Jaumann rate of the Kirchhoff stress, the latter is derived using the Jaumann rate of the Cauchy stress. Understanding the difference between these two objective stress rates is crucial for correctly implementing a constitutive model, especially a rate form constitutive relation, and for ensuring fast convergence. Specifically, the implementation requires the stresses to be updated correctly. For this, the strains must be computed directly from the deformation gradient and corresponding strain measure (for a total form model). Alternatively, the material tangent moduli derived from the corresponding Jaumann rate of the Cauchy stress of the constitutive relation (for a rate form model) should be used. Given that this requirement is satisfied, the consistent Jacobian matrix only influences the rate of convergence. Its derivation should be based on the Jaumann rate of the Kirchhoff stress to ensure fast convergence; however, the use of a different objective stress rate may also be possible. The error associated with energy conservation and work-conjugacy due to the use of the Jaumann objective stress rate in ABAQUS nonlinear incremental analysis is viewed as a consequence of the implementation of a constitutive model that violates these requirements.     

Identification of the Material Parameters of a Micropolar Model for Granular Materials

Granular frictional materials show a complex stress‐strain behaviour depending on the stress state and the load history. Furthermore, biaxial experiments exhibit the occurrence of shear band phenomena as the result of the localization of plastic strains. It is well known that the onset of shear bands is associated with microrotations of the granular microstructure, which has a significant influence on the macroscopic behaviour. Consequently, the macroscopic material must result in a micropolar model, which incorporates rotational degrees of freedom. After the formulation of the constitutive equations and the numerical implementation, it is necessary to determine all required material parameters. (© 2004 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Parameter Identification for Inelastic Constitutive Models

The identification of material parameters of constitutive models is based on identification experiments. Since even specimens from the same lot show high deviations in the experimental data, the identification of the material parameters leads to different results for one and the same material. The number of identification experiments is usually not large enough for a statistical analysis of the deviations in the identified parameters. In order to overcome this problem we present a method of stochastic simulation which is based on time series analysis for generating artificial data with the same stochastic behaviour as the experimental data. The stochastic simulations allow an investigation of the confidence in the fits of the material parameters. We validate the stochastic simulations by comparing the results of the parameter identification from experimental data with the results from artificial data. The presented simulation method applied here turns out to be a suitable tool for generating artificial data for various kinds of analysis purposes. However, it is very important to take into account that the machines which perform the experiments do not maintain constant strain rates in the loading history of the tension and cyclic experiments.     

Computation of the effective nonlinear material behaviour of composites using X-FEM - Analysis of the matrix material behaviour

For a consequent lightweight design the consideration of the nonlinear macroscopic material behaviour of composites, which is amongst others driven by damage and strain–rate effects on the mesoscale, is required. Therefore, the modelling approach using numerical homogenization techniques based on the simulation of representative volume elements which are modelled by the extended finite element method (X–FEM) is currently extended to nonlinear material behaviour. While the glass fibres are assumed to remain linear elastic, a viscoplastic constitutive law accounts for strain–rate dependence and inelastic deformation of the matrix material. This paper describes the process of finding suitable constitutive relations for the polymeric matrix material Polypropylene in the small–strain regime. (© 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

An anisotropic large strain plasticity model for multifilament yarns

Important industrial rubber components like tyres, driving belts and air springs are usually reinforced by twisted polymer cords. A cord itself is a twisted structure of several multifilament yarns. Each yarn is a twisted strand consisting of a large number of polymer filaments. In this work, an anisotropic large strain plasticity model is presented which captures the yarn's filament structure and frictional behaviour. The material model is implemented in Abaqus adopting its user subroutine UMAT and validated by a simulation of a cord's twisting process and the comparison with microscope images. (© 2014 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)