新一代高活性后过渡金属烯烃聚合催化剂

介绍了近几年发展起来的新一代后期过渡金属(Fe,Co,Ni,Pd)烯烃聚合催化剂,对催化剂的结构、性能及催化烯烃聚合进行了阐述。     

Electron transfer mechanism in olefin polymerization

Polymerization of olefins mediated by transition metal derivatives (Ziegler–Natta polymerization) is one of the most scientifically and industrially important processes of molecular conversion. Electron transfer mechanism could play a significant role in both heterogeneous and homogeneous catalysts. The catalytic activity strongly depends on the presence of two metallocene ligands attached to the transition metal (more commonly zirconium) which grants the valence form of zirconium in complexes of the type Cp₂ZrX₂(X=Cl or CH₃) followed by the formation of the (Cp₂ZrX)⁺ cation under the effect of a Lewis acid. On the other hand, Ti complexes with only one metallocene ligand give the syndiospecific polymerization of styrene, where the phenyl group appears to act as electron donor for the transition metal. The remarkable electronic effect of the metallocene groups in determining catalytic activity is demonstrated by the study of substituted metallocene ligands as well as other ligands around the metal. These effects cannot be, however, completely separated from steric effects which seem to be responsible for the impressive and versatile stereochemical control determined by symmetry properties of the transition metal complex.     

Reaction of vinyl chloride with late transition metal olefin polymerization catalysts

The reactions of vinyl chloride (VC) with representative late metal, single-site olefin dimerization and polymerization catalysts have been investigated. VC coordinates more weakly than ethylene or propylene to the simple catalyst (Me(2)bipy)PdMe(+) (Me(2)bipy = 4,4'-Me(2)-2,2'-bipyridine). Insertion rates of (Me(2)bipy)Pd(Me)(olefin)(+) species vary in the order VC > ethylene > propylene. The VC complexes (Me(2)bipy)Pd(Me)(VC)(+) and (alpha-diimine)Pd(Me)(VC)(+) (alpha-diimine = (2,6-(i)Pr(2)[bond]C(6)H(3))N[double bond]CMeCMe[double bond]N(2,6-(i)Pr(2)[bond]C(6)H(3))) undergo net 1,2 VC insertion and beta-Cl elimination to yield Pd[bond]Cl species and propylene. Analogous chemistry occurs for (pyridine-bisimine)MCl(2)/MAO catalysts (M = Fe, Co; pyridine-bisimine = 2,6-[(2,6-(i)Pr(2)[bond]C(6)H(3))N[double bond]CMe](2)-pyridine) and for neutral (sal)Ni(Ph)PPh(3) and (P[bond]O)Ni(Ph)PPh(3) catalysts (sal = 2-[C(H)[double bond]N(2,6-(i)Pr(2)-C(6)H(3))]-6-Ph-phenoxide; P[bond]O = [Ph(2)PC(SO(3)Na)[double bond]C(p-tol)O]), although the initial metal alkyl VC adducts were not detected in these cases. These results show that the L(n)MCH(2)CHClR species formed by VC insertion into the active species of late metal olefin polymerization catalysts undergo rapid beta-Cl elimination which precludes VC polymerization. Termination of chain growth by beta-Cl elimination is the most significant obstacle to metal-catalyzed insertion polymerization of VC.     

FI catalysts: new olefin polymerization catalysts for the creation of value-added polymers

This contribution reports the discovery and application of phenoxy-imine-based catalysts for olefin polymerization. Ligand-oriented catalyst design research has led to the discovery of remarkably active ethylene polymerization catalysts (FI Catalysts), which are based on electronically flexible phenoxy-imine chelate ligands combined with early transition metals. Upon activation with appropriate cocatalysts, FI Catalysts can exhibit unique polymerization catalysis (e.g., precise control of product molecular weights, highly isospecific and syndiospecific propylene polymerization, regio-irregular polymerization of higher alpha-olefins, highly controlled living polymerization of both ethylene and propylene at elevated temperatures, and precise control over polymer morphology) and thus provide extraordinary opportunities for the syntheses of value-added polymers with distinctive architectural characteristics. Many of the polymers that are available via the use of FI Catalysts were previously inaccessible through other means of polymerization. For example, FI Catalysts can form vinyl-terminated low molecular weight polyethylenes, ultra-high molecular weight amorphous ethylene-propylene copolymers and atactic polypropylenes, highly isotactic and syndiotactic polypropylenes with exceptionally high peak melting temperatures, well-defined and controlled multimodal polyethylenes, and high molecular weight regio-irregular poly(higher alpha-olefin)s. In addition, FI Catalysts combined with MgCl(2)-based compounds can produce polymers that exhibit desirable morphological features (e.g., very high bulk density polyethylenes and highly controlled particle-size polyethylenes) that are difficult to obtain with conventionally supported catalysts. In addition, FI Catalysts are capable of creating a large variety of living-polymerization-based polymers, including terminally functionalized polymers and block copolymers from ethylene, propylene, and higher alpha-olefins. Furthermore, some of the FI Catalysts can furnish living-polymerization-based polymers catalytically by combination with appropriate chain transfer agents. Therefore, the development of FI Catalysts has enabled some crucial advances in the fields of polymerization catalysis and polymer syntheses.     

Novel cationic rare earth metal alkyl catalysts for precise olefin polymerization

This mini‐review provides recent progress in the synthesis of rare earth metal dialkyl complexes and their application as highly efficient and regio‐/stereoselective catalysts in the coordination‐insertion (co)polymerization of olefins such as styrene, isoprene, 1,3‐cyclohexadiene, and ocimene. Through modifying the coordination atom, the ligand skeleton, and the substitutent on the skeleton of the chelating ligand, tuning the electron density and the steric environment around the rare earth metal center, the precise control of the activity and regio‐/stereoselectivity of the (co)polymerization as well as the comonomer incorporation and sequence distribution of the resulting copolymers are achieved. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2271–2280     

Transition metal complexes of tetradentate and bidentate Schiff bases as catalysts for ethylene polymerization: Effect of transition metal and cocatalyst

This article compares catalytic performance of ethylene polymerization in similar polymerization conditions of transition metal complexes having two ligands [O,N] (phenoxy‐imine) and having one tetradentate ligand [O,N,N,O] (salphen or salen). It is shown that the activity of both complex types as well as the product properties depend in the same way on the type of central metal in the complex and on the cocatalyst used. Although the type of ligand has some effect on the catalyst activity, yet it does not control the properties of the obtained products. The vanadium and zirconium complexes, irrespective of the cocatalyst used, yield linear polyethylene with high molecular weight (a few hundred thousand g/mol). Similar products are formed when titanium complexes activated with MAO are employed. On the other hand, the same titanium complexes in conjunction with Et₂AlCl, yield low molecular weight polyethylene (of a few thousand) and additionally a mixture of oligomers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 565–575, 2009     

Performance of various activators in ethylene polymerization based on an iron(II) catalyst system

Ethylisobutylaluminoxane (EBAO) and its analogues were synthesized by a reaction between an triethylaluminum (Et₃Al)/triisobutylaluminum (i‐Bu₃Al) mixture and 4‐fluorobenzeneboronic acid, phenylboronic acid, or n‐butaneboronic acid and subsequent hydrolysis with water. They were used as cocatalysts in ethylene polymerization catalyzed by an iron complex {[(ArN?C(Me))₂C₅H₃N]FeCl₂, where Ar is 2,6‐diisopropylphenyl}. Polyethylene with a high molecular weight and a narrow molecular weight distribution was prepared with modified EBAOs, and the performance of the iron complex at high polymerization temperatures was greatly improved. The activators for the iron complex also affected the polymerization activity and the molecular weight of the resultant polyethylene. It was suggested that the stereo and electronic effects of the substitute groups of aluminoxane contributed to the improved performance of the new activators. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1093–1099, 2004     

Cationic rare earth metal alkyls as novel catalysts for olefin polymerization and copolymerization

Cationic rare earth metal alkyl species, generated by the treatment of mono(cyclopentadienyl) bis(alkyl) rare earth metal complexes with 1 equiv. of a borate compound such as [Ph₃C][B(C₆F₅)₄], act as an excellent catalyst for the polymerization and copolymerization of various olefins such as ethylene, 1-hexene, styrene, norbornene, dicyclopentadiene, and isoprene. These catalysts show unprecedented activity and regio- and stereo-selectivity and afford a series of new polymers which are difficult to be prepared previously.     

Single and binary catalyst systems based on nickel and palladium in polymerization of ethylene

The catalyst (N,N‐bis(2,6‐dibenzhydryl‐4‐ethoxyphenyl)butane‐2,3‐diimine)nickel dibromide, a late transition metal catalyst, was prepared and used in ethylene polymerization. The effects of reaction parameters such as polymerization temperature, co‐catalyst to catalyst molar ratio and monomer pressure on the polymerization were investigated. The α‐diimine nickel‐based catalyst was demonstrated to be thermally robust at a temperature as high as 90 °C. The highest activity of the catalyst (494 kg polyethylene (mol cat)^?1 h^?1) was obtained at [Al]/[Ni] = 600:1, temperature of 90 °C and pressure of 5 bar. In addition, the performance of a binary catalyst using nickel‐ and palladium‐based complexes was compared with that of the corresponding individual catalytic systems in ethylene polymerization. In a study of the catalyst systems, the average molecular weight and molecular weight distribution for the binary polymerization were between those for the individual catalytic polymerizations; however, the binary catalyst activity was lower than that of the two individual ones. The obtained polyethylenes had high molecular weights in the region of 10⁵ g mol^?1. Gel permeation chromatography analysis showed a narrow molecular weight distribution of 1.44 for the nickel‐based catalyst and 1.61 for the binary catalyst system. The branching density of the polyethylenes generated using the binary catalytic system (30 branches/1000 C) was lower than that generated using the nickel‐based catalyst (51/1000 C). X‐ray diffraction study of the polymer chains showed higher crystallinity with lower branching of the polymer obtained. Also Fourier transform infrared spectra confirmed that all obtained polymers were low‐density polyethylene.     

Polymerization of N-carbazolylacetylene by various transition metal catalysts and polymer properties

N-Carbazolylacetylene (CzA) was polymerized in the presence of various transition metal catalysts including WCl₆, MoCl₅, [Rh(NBD)Cl]₂, and Fe(acac)₃ to give polymers in good yields. The polymers produced with W catalysts were dark purple solids and soluble in organic solvents such as toluene, chloroform, etc. The highest weight-average molecular weight of poly(CzA) reached about 4 × 10⁴. In the UV–visible spectrum in CHCl₃, poly(CzA) exhibited an absorption maximum around 550 nm (ε_max = 4.0 × 10³ M⁻¹ cm⁻¹) and the cutoff wavelength was 740 nm, showing a large red shift compared with that of poly(phenylacetylene) [poly(PA)]. Poly(CzA) began to lose weight in TGA under air at 310°C, being thermally more stable than poly(PA) and poly[3-(N-carbazolyl)-1-propyne]. Poly(CzA) showed a third-order susceptibility of 18 × 10⁻¹² esu, which was 2 orders larger than that of poly(PA). © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2489–2492, 1998     

Comparison of silyl chromate and chromium oxide based olefin polymerization catalysts

A comparison of the ethylene polymerization performance conducted with an oxo and a triphenylsilyl chromate catalyst on silica was performed. The oxo catalyst has higher activity and better comonomer response. The silylchromate catalyst has a much longer induction time and made a much broader molecular weight distribution polymer compared to the oxo analogue. Performance similar to silylchromate on silica was observed when triphenylsilanol (TPS) was added to the oxo chromium catalyst. The oxo catalyst was converted to the silyl chromate catalyst by ligand substitution. Analysis of the catalyst components when TPS was added to the oxo chrome analogue showed that bis triphenylsilyl chromate can form and be removed from the support.     

Anionic polymerization of methyl methacrylate initiated with late transition‐metal halides/organolithium/triisobutylaluminum systems

Anionic polymerization of methyl methacrylate (MMA) initiated with late transition‐metal halides [manganese chloride (MnCl₂), iron dichloride (FeCl₂), iron trichloride (FeCl₃), cobalt chloride (CoCl₂), or nickel bromide (NiBr₂)]/organolithium [nButyllithium (nBuLi) or phenyllithium (PhLi)]/triisobutylaluminum (iBu₃Al) systems is described. Except for the system with NiBr₂, the polymerizations of MMA afforded narrow molecular weight distribution poly(methyl methacrylate)s (PMMAs) with high molecular weights in quantitative yields at 0 °C in toluene. Matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry (MALDI‐TOF MS) analyses of the PMMAs obtained by the systems with FeCl₂, FeCl₃, and CoCl₂ revealed that the polymers had hydrogen (H) at both chain ends. Accordingly, the reaction of the transition‐metal halides with the organolithium in the presence of iBu₃Al should result in the formation of transition‐metal hydride [M‐H]^? species, which was nucleophilic enough to initiate the MMA polymerization. Because the presence of a six‐membered cyclic structure resulting from backbiting was confirmed from the MALDI‐TOF MS analyses of the PMMA obtained with the metal halide (FeCl₂, FeCl₃, or CoCl₂)/organolithium systems in the absence of iBu₃Al, the introduction of H at the ω‐chain end indicated that iBu₃Al should prevent the backbiting. However, the MnCl₂/nBuLi/iBu₃Al initiating system gave PMMAs bearing H at the α chain end and six‐membered cyclic structure at the ω chain end. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1962–1977, 2003     

High-throughput approaches for the discovery and optimization of new olefin polymerization catalysts

The discovery of new olefin polymerization catalysts is currently a time-intensive trial-and-error process with no guarantee of success. A fully integrated high-throughput screening workflow for the discovery of new catalysts for polyolefin production has been implemented at Symyx Technologies. The workflow includes the design of the metal-ligand libraries using custom-made computer software, automated delivery of metal precursors and ligands into the reactors using a liquid-handling robot, and a rapid primary screen that serves to assess the potential of each metalligand-activator combination as an olefin polymerization catalyst. "Hits" from the primary screen are subjected to secondary screens using a 48-cell parallel polymerization reactor. Individual polymerization reactions are monitored in real time under conditions that provide meaningful information about the performance capabilities of each catalyst. Rapid polymer characterization techniques support the primary and secondary screens. We have discovered many new and interesting catalyst classes using this technology.     

新型的乙烯聚合催化剂

简要介绍了新型的烯烃聚合催化剂－Ｎｉ（Ⅱ）、Ｐｄ（Ⅱ）、Ｆｅ（Ⅱ）、Ｃｏ（Ⅱ）类后过渡金属催化剂的发展,特点及催化乙烯聚合机理,并就它们的组成结构、聚合条件和配体体积对聚合产物结构,分子量等的影响根据配体不同分类进行了讨论。     

Synthesis of double silylene‐bridged binuclear zirconium complexes and their use as catalysts for olefin polymerization

New double silylene‐bridged binuclear zirconium complexes [(η⁵‐RC₅H₄)ZrCl₂]₂[μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂] [R = H ( 1 ), Me ( 2 ), ⁿPr ( 3 ), ⁱPr ( 4 ), ⁿBu ( 5 ), allyl ( 6 ), 3‐butenyl ( 7 ), benzyl ( 8 ), PhCH₂CH₂ ( 9 ), MeOCH₂CH₂ ( 10 )] were synthesized by the reaction of (η⁵‐RC₅H₄)ZrCl₃·DME with [μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂]^2? ( L^2? ) in THF, and they were all well characterized by ¹H NMR, MS, IR, and EA. The binuclear structure of Complex 3 was further confirmed by X‐ray diffraction, where the two zirconium centers are located trans relative to the bridging [μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂] moiety. When activated with methylaluminoxane (MAO), this series of zirconium complexes are highly active catalysts for the polymerization of ethylene even under very low molar ratio of Al/Zr (Complex 7 , 5.41 × 10⁵ g‐PE/mol‐Zr·h, Al/Zr = 50) and linear polyethylenes (PEs) with broad molecular weight distribution (MWD, M_w/M_n = 7.31–27.6) was obtained. The copolymerization experiments indicate that these complexes are also very efficient in the incorporation of 1‐hexene into the growing PE chain in the presence of MAO (Complex 6 , 3.59 × 10⁶ g‐PE/mol‐Zr·h; 1‐hexene content, 3.65%). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4901–4913, 2007     

Manganese‐based transition metal complexes as new catalysts for olefin polymerizations

Three manganese complexes, Mn(acac)₃ (acac = acetylacetonate), Cp₂Mn (Cp = cyclopentadienyl), and Mn(salen)Cl [salen = 1,2‐cyclohexanediamino‐N,N′‐bis(3,5‐dit‐butyl‐salicylidene)], were used for ethylene and propylene polymerizations. These complexes, in combination with an alkylaluminum cocatalyst such as methylaluminoxane (MAO) or diethyl aluminum chloride (AlEt₂Cl), could promote ethylene polymerizations that yielded extremely high molecular weight linear polymers, but were inactive for propylene polymerizations. The counterparts supported on MgCl₂ showed activities even for propylene polymerizations and had remarkably enhanced activities for ethylene polymerizations. In the presence of an electron donor such as ethylbenzoate, the MgCl₂‐supported manganese‐based catalysts yielded a highly isotactic polypropylene with a high molecular weight. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3733–3738, 2001     

线性低密度聚乙烯合成研究进展

共单体效应;原位共聚;后过渡金属催化剂;综述     

Ethylene dimerization and polymerization over transition metal-exchanged montmorillonite catalysts

It has been found that dimerization of ethylene ton-butenes proceeds selectively over Ni²⁺-Mont. Over Cr³⁺-Mont, extensive polymerization occurs and the polyethylene produced shows a high melting point and density. The catalytic activities for ethylene dimerization and polymerization are closely correlated with the acidity of catalysts.     

Polymerization of 1-methoxy-1-ethynylcyclohexane by transition metal catalysts

The polymerization of 1-methoxy-1-ethynylcyclohexane (MEC) was carried out by various transition metal catalysts. The catalysts MoCl₅, MoCl₄, and WCl₆ gave a relatively low yield of polymer (≤ 16%). The catalytic activity of Mo-based chloride catalyst was greater than that of W-based chloride catalyst. However, catalyst tungsten carbene complex (I) gave a larger molar mass and higher yield in the presence of a Lewis acid such as AlCl₃ than in the absence of a Lewis acid. The activity of the tungsten carbene complex was obviously affected by Lewis acidity. The catalyst PdCl₂ was a very effective catalyst for the present polymerization and gave polymers in a high yield. The structure of the resulting poly(MEC) was identified by various instrumental methods as a conjugated polyene structure having an α-methoxycyclohexyl substituent. The poly(MEC)s were mostly light-brown powders and completely soluble in various organic solvents such as tetrahydrofuran (THF), chloroform (CHCl₃), ethylacetate, n-butylacetate, dimethylformamide, benzene, xylene, dimethylacetamide, 1,4-dioxane, pyridine, and 1-methyl-2-pyrrolidinone. Thermogravimetric analysis showed that the polymer started to lose mass at 125°C and that maximum decomposition occurred at 418°C. The x-ray diffraction diagram shows that poly(MEC) has an amorphous structure. © 1997 John Wiley & Sons, Inc.     

Axial donating ligands: a new strategy for late transition metal olefin polymerization catalysis

An alpha-diimine ligand (1) containing an axial donating pyridine group is developed for late metal polymerization catalysis. Despite having no substitution on the bottom face of the ligand, the nickel and palladium complexes of 1 are highly active for ethylene polymerization, producing linear high molecular weight polymers. For example, 1-NiBr2 (3) forms PE with a Mn of up to 109 224 g/mol with 1.4 branches/1000 C's. Similarly, 1-PdMeCl (5) forms PE with a Mn of up to 880 379 g/mol with 5.1 branches/1000 C's. In sharp contrast, catalysts containing the control ligand (2) consisting of a noncoordinating phenyl group gave only low molecular weight branched oligomers. It is observed that AlMe2Cl plays a specific role in generating the active species for the pyridine-based complexes. Presumably, the pyridine group may interact with AlMe2Cl to form a bimetallic species which suppresses the beta-hydride elimination process, hence resulting in reduced chain transfer and more linear structure.