A three dimensional on-line measurement method based on five unequal steps phase shifting

A three-dimensional on-line measurement method based on five unequal steps phase-shifting with phase measuring profilometry is presented. While only one sinusoidal grating pattern is projected onto the measured object moving with the pipe-line, five arbitrary deformed patterns are captured by CCD as the measured object moves within a duty cycle of the grating pattern. The modulation distribution based on Fourier transform profilometry is introduced to realize pixel matching so as to calculate the corresponding equivalent shifted phase on the deformed patterns. A five unequal steps phase shifting algorithm is developed, which is suitable for non-uniform motion of the pipeline. The experiments verify its feasibility and validity.     

一种无需标记的在线三维测量方法

提出了一种无需标记的物体在线三维面形测量方法。将一固定的正弦条纹投影到待测运动物体上,借助物体运动产生等效的相移变形条纹。基于傅里叶变换轮廓术的调制度对各帧变形条纹计算,提取其具有某一特定分布的特征区域,采用相关度最大法,检测各帧变形条纹对应的调制度特征区域的位移量来检测出物体的移动,从而实现像素匹配,得到一组像素坐标完全一一对应的等效相移变形条纹图。利用Stoilov相移算法得到物体的截断相位,利用位相展开算法展开位相,通过位相和高度映射即可实现在线移动物体的面形测量。通过计算机仿真验证了该方法的可行性。     

一种用于在线三维测量的五步非等步相移算法

提出了一种五步非等步相移算法,并成功应用于在线三维测量中。仅投影一固定正弦光栅条纹到物体上,通过物体在线运动产生等效相移,在一个条纹周期范围内任意采集五帧变形条纹图,通过像素匹配使各帧条纹图中的物点一一对应并计算出相应的等效相移量。采用所提出的五步非等步相移算法,即可重构物体。计算机模拟与实验验证了该方法的可行性和有效...     

基于SURF算法的在线三维测量方法

提出了一种采用加速鲁棒特征算法匹配运动物体的特征点,实现在线三维测量的方法.该方法只需投影一固定的正弦光栅到在线运动中的被测物体表面上,使投影光栅线垂直运动方向,当物体每移动相同的距离,由CCD采集到相应的变形条纹图,从中提出对应的背景光场,借助SURF算法对各帧背景光场的物体进行特征匹配,即可获得一组具有等步相移量的等效相移条纹图,从而采用等步相移算法可重构出在线运动物体的三维面形.实验验证了该方法的有效性和可行性,并与在线FTP方法进行了比较,所提方法的平均绝对误差小于在线FTP方法的二分之一,均方根误差小于在线FTP方法的四分之一.     

Profile measurement of a moving object using an improved projection grating phase-shifting profilometry

3-D profile measurement of a moving object using a novel phase-shifting technique is introduced. Digital gratings with two steps phase-shifting are projected periodically onto a measured object surface. The deformed fringe patterns are captured by a frame CCD camera within a short exposure time. By synchronizing the projector and the CCD camera accurately, there is an overlapping part which is the same part of the object among three neighbouring frames. The length of an overlapping part can be controlled as one third of a frame length. Hence the intensity values at the same surface point modulated by three neighbouring gratings can be obtained, and its phase value can be computed by an improved phase-extracting algorithm. The profile of a specimen is detected by the proposed method. Experimental results demonstrate that this method is effective for the profile measurement of a moving object.     

Surface profile measurement of moving objects by using an improved π phase-shifting Fourier transform profilometry

The π phase-shifting Fourier transform technique is introduced into the surface profile measurement of moving objects. A digital grating comprising two regions, which have a π phase shifting is projected onto the object. Two line-scan CCD cameras are used to capture two deformed fringe patterns with π phase shifting at the same time. As the object is moving, each point at the object surface can be captured twice. The digital correlation method is used to calibrate the experimental system. The zero-order component can be eliminated by subtracting intensities of the same surface point in two captured images. And then the phase can be extracted by Fourier transform without the disturbance of zero-order component. Experimental results demonstrate that this method is feasible for the moving surface profile detection and the measurable slope of height variation can be extended.     

A new pixel matching method using the entire modulation of the measured object in online PMP

A method using entire modulation information of the measured object itself for pixel matching is proposed in online phase measuring profilometry (PMP). Only one fixed sinusoidal grating is projected onto the moving measured object and then five deformed patterns are captured by the imaging system (CCD). Because the contrast of the sinusoidal grating is a constant, the modulation distribution of each deformed pattern reflecting the gray of the measured region can be extracted. The entire modulation of the object cut from one of them is regarded as a template, and then the distance of the measured object's movement between each two adjacent deformed pattern can be calculated by the correlation operation so that we can cut the corresponding parts containing the measured object's information from five deformed patterns. Then the discrete phase can be calculated with Stoilov algorithm. By the phase unwrapping and the mapping algorithm, the object can be reconstructed exactly. A series of simulations and experiments confirm its feasibility and validity.     

On-line phase measuring profilometry based on a single frame of deformed pattern

Three frames of deformed patterns are needed at least in conventional Phase Measuring Profilometry (PMP). It is generally applied to the profile measurement of a static object. For on-line measurement, because of the moving object, it is difficult to capture three or more frames of deformed patterns that satisfy the requirement of PMP. A new method of on-line 3-D shape measurement through only one frame deformed pattern in PMP is presented. A static sinusoidal fringe is projected and any one frame of real-time deformed patterns is captured by CCD. N frames of sub-images are extracted from the captured deformed pattern. Improved Stoilov algorithm is proposed to get phase. Computer simulation and experimental results show its feasibility and affectivity to reconstruct a 3-D shape and the accuracy is higher than Fourier Transform Profilemetry (FTP) which is also a method that only needs one frame of deformed pattern.     

一种采用相位测量轮廓术的工件在线三维检测方法

提出了一种基于相移轮廓术在线检测工件三维信息的方法.利用计算机编程产生的一固定正弦光栅图通过数字投影机投射在流水线的一段区域,无需专门的相移装置,当物体在线移动穿过此区域时,使用计量光栅等距离定位发信,控制CCD采集五帧变形条纹图,并采用具有一定特征的标记实现五帧变形条纹图间的亚像素级像素匹配,提取相移变形条纹图,由Stoilov算法计算,得到工件表面截断相位,展开后可得到物体表面三维信息.实验验证了其可行性.     

Shifted-phase calibration for a 3-D shape measurement system based on orthogonal composite grating projection

This paper proposes a novel method for reducing measurement error caused by spectrum overlapping in orthogonal-composite-grating-based 3-D measurement method. For 3-D measurement systems based on orthogonal composite grating projection, spectrum overlapping causes phase of each deformed phase-shifting fringe changed differently, which violates the principle that the shifted phases between adjacent deformed fringes must be equivalent to 2π/3, and therefore results in phase measurement error. The proposed shifted-phase calibration method is based on that phase variation of each deformed fringe is independent of height and reflectivity of the measured object. Three composite gratings are projected on the reference plane, and each carrier channel includes three phase-shifting gratings needed in phase measuring profilometry (PMP). Because the adjacent phase-shifting fringes demodulated from the same carrier channel have the phase difference of 2π/3, we can respectively calculate the reference plane's phases of three carrier channels by the phase algorithm of PMP method, and the shifted phases between them are obtained. When an object is measured, the shifted phases between deformed phase-shifting fringes can be calibrated. A new 3-D measurement mathematical model is set to reconstruct object. Our experiments prove that the proposed method can effectively restrain the effect of spectrum overlapping and improve measurement accuracy almost one times.     

Phase-shifting interferometry with four interferograms using linear polarization modulation and a Ronchi grating displaced by only a small unknown amount

A method to reduce the number of captures needed in phase-shifting interferometry is proposed on the basis of grating interferometry and modulation of linear polarization. The case of four interferograms is considered. A common-path interferometer is used with two windows in the object plane and a Ronchi grating as the pupil, thus forming several replicated images of each window over the image plane. The replicated images, under proper matching conditions, superpose in such a way so that they produce interference patterns. Orders 0 and +1 and −1 and 0 form useful patterns to extract the optical phase differences associated to the windows. A phase of π is introduced between these orders using linear polarizing filters placed in the windows and also in the replicated windows, so two π-shifted patterns can be captured in one shot. An unknown translation is then applied to the grating in order to produce another shift in the each pattern. A second and final shot captures these last patterns. The actual grating displacement and the phase shift can be determined according to the method proposed by Kreis before applying proper phase-shifting techniques to finally calculate the phase difference distribution between windows. Related simulations and experimental results are given.     

Rapid phase extraction method based on the difference image between interferograms with unknown phase-shifting amount

In phase-shifting interferometry, based on the difference image between interferograms with unknown phase-shifting amount, a rapid phase extraction method is proposed. In this method, first, by means of the simple subtraction operation between interferograms captured in one phase-shifting period, a sequence of difference images are generated easily; second, to decrease the random phase-shifting errors induced during the phase-shifting procedure, the summation operation is performed for these difference images; third, based on one time phase recovery operation and one time phase-unwrapping operation, the measured phase with high precision can be obtained rapidly. Moreover, in the proposed method, by means of a simple phase summation operation for all pixel-phases in one interferogram, the corresponding phase-shifting amount of interferogram can be determined conveniently.     

A composite-structured-light 3D measurement method based on fringe parameter calibration

This paper proposes a novel method for reducing measurement error caused by spectrum overlapping in composite-structured-light 3D measurement systems. For a composite-structured-light 3D measurement system, spectrum overlapping causes parameters of each deformed phase-shifting fringe to change, and therefore leads to phase measurement errors. The proposed fringe parameter calibration method is based on the fact that variations in each deformed fringe's parameters are independent of height and reflectivity of the measured object. Three frames of composite grating are projected on the reference plane, and each carrier channel includes the information of three phase-shifting sinusoidal gratings used in Phase Measuring Profilometry (PMP). With the parameter calculation formulas of PMP, the parameters of fringes demodulated from the same carrier channel can be calculated, and therefore parameter relation coefficients between fringes demodulated from different carrier channels may be obtained. When an object is measured, these relation coefficients can be used to calibrate the parameters of the deformed phase-shifting fringes. A new 3D measurement mathematical model is established to reconstruct the shape of the object. Experimental data proved that the proposed method can effectively restrain the effect of spectrum overlapping and improve measurement accuracy by more than three times.     

Phase deviation analysis and phase retrieval for partial intensity saturation in phase-shifting projected fringe profilometry

Intensity saturation may take place as a sinusoidal fringe pattern is projected onto an object which has a relative high reflective index on some regions of the surface. If a phase-shifting method is used, the illuming light intensities at the same point of the object may have different values for each projected phase-shifting fringe pattern. Therefore, when the intensity at a point of the object exceeds the saturation level for a certain phase step of projected fringe pattern, other intensities obtained at the same point with different phase steps of projected fringe patterns do not exceed the saturation level. This kind of saturation is defined as partial intensity saturation. In the case of partial intensity saturation, a relative larger phase error is introduced when a conventional phase reconstruction algorithm is used in the phase-shifting projected fringe profilometry (PSPFP). To get rid of such disadvantage, an improved algorithm for phase reconstruction is proposed in this paper. By using the new algorithm, the effect of partial intensity saturation for the phase reconstruction can be decreased greatly and a good quality of reconstructed phase map can be obtained. Phase deviation of the reconstructed phase is also analyzed. Finally, an experimental result with PSPFP is presented to validate the feasibility of the proposed algorithm.     

Analysis of phase distortion in phase-shifted fringe projection

This paper describes the analysis of phase distortion in phase-shifted fringe projection method. A phase distortion occurs when the phase shifting technique is applied to extract the phase values from projected fringe patterns in surface contouring. The phase distortion will induce measurement errors especially in the measurement of micro-components. The cause of such phase distortion is investigated and the influence of phase distortion on the measurement of micro-components is discussed. To eliminate the phase distortion, a continuous wavelet transform (CWT) is employed to extract phase values from object surface modulated fringe patterns. Principle of the proposed CWT phase extraction method is described and experiments are conducted to verify the proposed method. It is shown that by the use of CWT phase extraction method phase distortion induced in conventional phase-shifting technique can be completely eliminated.     

An improved stair phase encoding method for absolute phase retrieval

An improved phase unwrapping method is proposed to reduce the projection fringes in three-dimensional (3D) surface measurement. Color fringe patterns are generated by encoding with sinusoidal fringe and stair phase fringe patterns in red and blue channels. These color fringe patterns are projected onto the tested objects and then captured by a color CCD camera. The recorded fringe patterns are separated into their RGB components. Two groups of four-step phase-shifting fringe patterns are obtained. One group of the stripes are four sinusoidal patterns, which are used to determine the wrapped phase. The other group of stripes are four sinusoidal patterns with the codeword embedded into stair phase, whose stair changes are perfectly aligned with the 2π discontinuities of sinusoidal fringe phase, which are used to determine the fringe order for the phase unwrapping. The experimental results are analyzed and compared with those of the method in Zheng and Da (2012. Opt Express 20(22):24139–24150). The results show that the proposed method needs only four fringe patterns while having less error. It can effectively reduce the number of projection fringes and improve the measuring speed.     

Surface profile inspection of a moving object by using dual-frequency Fourier transform profilometry

The 2π phase ambiguity caused by surface isolations and large height step can be solved by dual-frequency projection grating profilometry. However, in the Fourier transform profilometry (FTP) of a moving object, only one single deformed fringe pattern can be obtained. In order to introduce the dual-frequency technique into the FTP of moving object, a novel experimental system is designed to capture two fringe patterns with different frequency at the same time. A grating structure comprising two regions with different frequencies is projected upon the surface of the detected object. Two line-scan CCD cameras are used to capture the surface images encoded by the two kinds of patterns, respectively. By getting the corresponding image intensity at the same point of the object surface in the two acquired images, the dual-frequency technique is applied to extract the real phase without phase ambiguity. The surface profile of a specimen with a large height step is measured to prove the feasibility of the proposed method. The experimental results show that the proposed method can solve the 2π phase ambiguity problem successfully in the surface profile inspection of a moving object.     

Fringe contrast-based 3D profilometry using fringe projection

Quality-guided algorithm is a widely used method in phase unwrapping. This paper shows an accurate quality map based on fringe contrast for 3D shape measurement. Phase-shifted fringe patterns are projected onto an object surface by a programmable liquid crystal projector and recorded by a CCD camera. A wrapped phase map and a fringe contrast map are extracted from the deformed fringe patterns by the phase-shifting technique. Guided by the contrast map, the quality-guided unwrapping algorithm minimizes unwanted shadow and non-uniform surface reflectance effects and is able to retrieve a correct surface profile. Validity of the proposed method is tested on a fish model and a cutting tool specimen.     

基于液晶显示投影技术的数字影栅云纹相移实现方法

影栅云纹是物体离面变形和表面形貌测量常用的一种比较简单的方法,用单纯的影栅云纹法即便在最好的光学系统配置情况下测量精度也只有1~100μm左右,在影栅云纹测试方法中引进相移技术是提高测量精度的主要手段。采用液晶投影仪和数字图像处理技术实现数字影栅云纹测量的准确数字相移,避免了在影栅云纹法中使用结构比较复杂或特制的相移机构。由计算机产生相移条纹图经液晶显示投影,应用实时图像灰度算术相减技术得到数字相移影栅云纹条纹图。该方法具有“基准栅”的栅距和相移步长实时可调,配置高速图像采集系统和图像后处理软件,可将相移技术引入动态测量中,从而提高动态测量的精度的优点。最后的悬臂梁实验结果证实了该方法的有效性。     

Application of digital phase-shift shadow Moiré to micro deformation measurements of curved surfaces

The shortcomings of conventional shadow Moiré topography have in the past been improved by means of the phase-shift method which enhances the sensitivity and allows to process the fringe patterns automatically. This paper presents a digital implementation of the phase-shifting process, which requires only one image to be taken. The grating lines, projected onto the deformed object surface, are captured directly with a digital camera. Next the reference grating is superimposed numerically onto the projected grating lines. Then a number of phase-shifts are performed taking into account the non-linearities in the expression for the height-dependent intensity field. Experimental results prove that these non-linearities can considerably affect the micro deformation measurements of curved surfaces. The proposed method is very efficient and eliminates all causes of erroneous measurements due to the miscalibration of phase-stepping devices.