A branch and bound algorithm for hybrid flow shop scheduling problem with setup time and assembly operations

A hybrid flow shop scheduling problem (HFSP) with assembly operations is studied in this paper. In the considered problem, a number of products of the same kind are produced. Each product is assembled using a set of several parts. At first, the parts are produced in a hybrid flow shop and then they are assembled in an assembly stage to produce products. The considered objective is to minimize the completion time of all products (makespan). This problem has been proved strongly NP-hard, so in order to solve it, a hierarchical branch and bound algorithm is presented. Also, some lower and upper bounds are developed to increase the efficiency of the proposed algorithm. The numerical experiments are used to evaluate the performance of the proposed algorithm.     

Lot Streaming in a Two-stage Flow Shop with Set-up,Processing and Removal Times Separated

This paper considers the job (lot) scheduling problem for two-stage flow shops in which the movement of transfer batches (sublots) from the first stage to the next are allowed. Set-up, processing and removal times are considered as separable and independent of the order in which jobs are processed at any of two stages. An optimal transfer batch sizing and scheduling algorithm which has an objective of minimizing the maximum flow time (makespan) is developed and demonstrated by a numerical example.     

Scheduling with unexpected machine breakdowns

We investigate an online version of a basic scheduling problem where a set of jobs has to be scheduled on a number of identical machines so as to minimize the makespan. The job processing times are known in advance and preemption of jobs is allowed. Machines are non-continuously available, i.e., they can break down and recover at arbitrary time instances not known in advance. New machines may be added as well. Thus machine availabilities change online. We first show that no online algorithm can construct optimal schedules. We also show that no online algorithm can achieve a bounded competitive ratio if there may be time intervals where no machine is available. Then we present an online algorithm that constructs schedules with an optimal makespan of C_max^OPT if a lookahead of one is given, i.e., the algorithm always knows the next point in time when the set of available machines changes. Finally, we give an online algorithm without lookahead that constructs schedules with a nearly optimal makespan of C_max^OPT+, for any >0, if at any time at least one machine is available. Our results demonstrate that not knowing machine availabilities in advance is of little harm.     

需要安装时间的平行多功能机排序问题的启发式算法

考虑需要安装时间的平行多功能机排序问题。在该模型中,每个工件对应机器集合的一个子集,其只能在这个子集中的任一台机器上加工,称这个子集为该工件的加工集合;工件分组,同组工件具有相同的加工时间和加工集合,不同组中的工件在同一台机器上连续加工需要安装时间,目标函数为极小化最大完工时间。对该问题NP-难的一般情况设计启发式算法:首先按照特定的规则将所有工件组都整组地安排到各台机器上,然后通过在各机器间转移工件不断改进当前最大完工时间。通过与下界的比较检验算法的性能,大量的计算实验表明,算法是实用而有效的。     

Bicriteria optimisation of the makespan and mean flowtime on two identical parallel machines

This paper proposes an efficient algorithm to solve optimally the bicriteria problem of minimising the weighted sum of makespan and mean flowtime on two identical parallel machines. The proposed algorithm allows the decision-maker to minimise makespan and flowtime simultaneously according to his or her relative preference as reflected through the weights placed on makespan and flowtime. Our computational results show that the proposed algorithm can solve optimally problem instances with a large number of jobs in a reasonably small amount of CPU time.     

Makespan minimization in machine dominated flowshop

In a flowshop scheduling problem, a set of jobs is processed by a set of machines. The jobs follow the same sequence in all machines. We study the flowshop scheduling problem under a new case of machine dominance that is often found in the manufacturing of computers and electronic devices. We provide a formula for makespan value for a given sequence, show that the makespan value depends only on certain jobs in the sequence, and present an algorithm that finds a sequence with minimum makespan. Numerical examples of the solution approaches are provided.     

A contribution to the stochastic flow shop scheduling problem

This paper deals with performance evaluation and scheduling problems in m machine stochastic flow shop with unlimited buffers. The processing time of each job on each machine is a random variable exponentially distributed with a known rate. We consider permutation flow shop. The objective is to find a job schedule which minimizes the expected makespan. A classification of works about stochastic flow shop with random processing times is first given. In order to solve the performance evaluation problem, we propose a recursive algorithm based on a Markov chain to compute the expected makespan and a discrete event simulation model to evaluate the expected makespan. The recursive algorithm is a generalization of a method proposed in the literature for the two machine flow shop problem to the m machine flow shop problem with unlimited buffers. In deterministic context, heuristics (like CDS [Management Science 16 (10) (1970) B630] and Rapid Access [Management Science 23 (11) (1977) 1174]) and metaheuristics (like simulated annealing) provide good results. We propose to adapt and to test this kind of methods for the stochastic scheduling problem. Combinations between heuristics or metaheuristics and the performance evaluation models are proposed. One of the objectives of this paper is to compare the methods together. Our methods are tested on problems from the OR-Library and give good results: for the two machine problems, we obtain the optimal solution and for the m machine problems, the methods are mutually validated.     

Scheduling parallel machines with inclusive processing set restrictions and job release times

We consider the problem of scheduling a set of jobs with different release times on parallel machines so as to minimize the makespan of the schedule. The machines have the same processing speed, but each job is compatible with only a subset of those machines. The machines can be linearly ordered such that a higher-indexed machine can process all those jobs that a lower-indexed machine can process. We present an efficient algorithm for this problem with a worst-case performance ratio of 2. We also develop a polynomial time approximation scheme (PTAS) for the problem, as well as a fully polynomial time approximation scheme (FPTAS) for the case in which the number of machines is fixed.     

工作有到达时间且拒绝工件总个数受限的单机平行分批排序问题的近似算法

考虑了工件有到达时间且拒绝工件总个数不超过某个给定值的单机平行分批排序问题.在该问题中,给定一个工件集和一台可以进行批处理加工的机器.每个工件有它的到达时间和加工时间;对于每个工件来说要么被拒绝要么被接受安排在机器的某一个批次里进行加工;一个工件如果被拒绝,则需支付该工件对应的拒绝费用.为了保证一定的服务水平,要求拒绝工件的总个数不超过给定值.目标是如何安排被接受工件的加工批次和加工次序使得其最大完工时间与被拒绝工件的总拒绝费用之和最小.该问题是NP-难的,对此给出了伪多项式时间动态规划精确算法,2-近似算法和完全多项式时间近似方案.     

Parallel machine scheduling problems with a single server

In this paper, we consider the problem of scheduling jobs on parallel machines with setup times. The setup has to be performed by a single server. The objective is to minimize the schedule length (makespan), as well as the forced idle time. The makespan problem is known to be NP-hard even for the case of two identical parallel machines. This paper presents a pseudopolynomial algorithm for the case of two machines when all setup times are equal to one. We also show that the more general problem with an arbitrary number of machines is unary NP-hard and analyze some list scheduling heuristics for this problem. The problem of minimizing the forced idle time is known to be unary NP-hard for the case of two machines and arbitrary setup and processing times. We prove unary NP-hardness of this problem even for the case of constant setup times. Moreover, some polynomially solvable cases are given.     

Two-machine shop scheduling: Compromise between flexibility and makespan value

In this paper, we consider the problem of providing flexibility to solutions of two-machine shop scheduling problems. We use the concept of group-scheduling to characterize a whole set of schedules so as to provide more choice to the decision-maker at any decision point. A group-schedule is a sequence of groups of permutable operations defined on each machine where each group is such that any permutation of the operations inside the group leads to a feasible schedule. Flexibility of a solution and its makespan are often conflicting, thus we search for a compromise between a low number of groups and a small value of makespan. We resolve the complexity status of the relevant problems for the two-machine flow shop, job shop and open shop. A number of approximation algorithms are developed and their worst-case performance is analyzed. For the flow shop, an effective heuristic algorithm is proposed and the results of computational experiments are reported.     

Minimizing makespan and total completion time for parallel batch processing machines with non-identical job sizes

This paper considers the scheduling problem of parallel batch processing machines with non-identical job sizes. The jobs are processed in batches and the machines have the same capacity. The models of minimizing makespan and total completion time are given using mixed integer programming method and the computational complexity is analyzed. The bound on the number of feasible solutions is given and the properties of the optimal solutions are presented. Then a polynomial time algorithm is proposed and the worst case ratios for minimizing total completion time and makespan is proved to be 2 and (8/3–2/3 m) respectively. To test the proposed algorithm, we generate different levels of random instances. The computational results demonstrate the effectiveness of the algorithm for minimizing the two objectives.     

带有资源转移时间的RCPSP资源流模型及算法

本文在传统资源受限项目调度问题(resource-constrained project scheduling problem, RCPSP)中引入资源转移时间,为有效获得问题的最优解,采用资源流编码方式表示可行解,建立了带有资源转移时间的RCPSP资源流优化模型,目标为最小化项目工期。根据问题特征设计了改进的资源流重构邻域算子,分别设计了改进的禁忌搜索算法和贪心随机自适应禁忌搜索算法求解模型。数据实验结果表明,相较于现有文献中的方法,所提两种算法均可针对更多的项目实例求得最优解,并且得到最优解的时间更短,求解效率更高。此外,分析了算法在求解具有不同特征的项目实例时的性能,所得结果为项目经理结合项目特征评价算法适用性提供了指导。     

Optimal Scheduling of a Two-stage Hybrid Flow Shop

We present an exact branch-and-bound algorithm for the two-stage hybrid flow shop problem with multiple identical machines in each stage. The objective is to schedule a set of jobs so as to minimize the makespan. This is the first exact procedure which has been specifically designed for this strongly -hard problem. Among other features, our algorithm is based on the exact solution of identical parallel machine scheduling problems with heads and tails. We report the results of extensive computational experiments on instances which show that the proposed algorithm solves large-scale instances in moderate CPU time.     

A polynomial time algorithm for makespan minimization on one machine with forbidden start and completion times

We consider the problem of scheduling independent jobs on a single resource under a special unavailability constraint: a set of forbidden instants is given, where no job is allowed to start or complete. We show that a schedule without idle time always exists if the number of forbidden instants is less than the number of distinct processing times appearing in the instance. We derive quite a fast algorithm to find such a schedule, based on an hybridization between a list algorithm and local exchange. As a corollary minimizing the makespan for a fixed number of forbidden instants is polynomial.     

Flow shop scheduling jobs with position-dependent processing times

The paper is devoted to some flow shop scheduling problems, where job processing times are defined by functions dependent on their positions in the schedule. An example is constructed to show that the classical Johnson's rule is not the optimal solution for two different models of the two-machine flow shop scheduling to minimize makespan. In order to solve the makespan minimization problem in the two-machine flow shop scheduling, we suggest Johnson's rule as a heuristic algorithm, for which the worst-case bound is calculated. We find polynomial time solutions to some special cases of the considered problems for the following optimization criteria: the weighted sum of completion times and maximum lateness. Some furthermore extensions of the problems are also shown.     

数学规划与约束规划整合下的多目标分组排序问题研究

分组排序问题属于NP-难题, 单纯的数学规划模型或约束规划模型都无法在有效时间内解决相当规模的此类问题. 控制成本、缩短工期和减少任务延迟是排序问题的三个基本目标, 在实际工作中决策者通常需要兼顾三者, 并在 三者之间进行权衡. 多目标分组排序问题 的研究增强了排序问题的实际应用价值, 有利于帮助决策者处理复杂的多目标环境. 然而, 多目标的引入也增加了问题求解难度, 针对数学规划擅长寻找最优, 约束规划擅长排序的特点, 将两类方法整合起来, 提出一个基于Benders分解算法, 极大提高了此类问题的求解 效率.     

A tabu search algorithm for the integrated scheduling problem of container handling systems in a maritime terminal

The scheduling problem in a container terminal is characterized by the coordination of different types of equipment. In this paper, we present an integrated model to schedule the equipment. The objective is to minimize the makespan, or the time it takes to serve a given set of ships. The problem is formulated as a Hybrid Flow Shop Scheduling problem with precedence and Blocking constraints (HFSS-B). A tabu search algorithm is proposed to solve this problem. Certain mechanisms are developed and introduced into the algorithm to assure its quality and efficiency. The performance of the tabu search algorithm is analyzed from the computational point of view.     

Integration of production planning and scheduling using an expert system and a genetic algorithm

In the traditional approaches, processes of planning and scheduling are done sequentially, where the process plan is determined before the actual scheduling is performed. This simple approach ignores the relationship between the scheduling and planning. Practical scheduling systems need to be able to react to significant real-time events within an acceptable response time and revise schedules appropriately. Therefore, the author proposes a new methodology with artificial intelligence to support production planning and scheduling in supply net. In this approach, the production planning problem is first solved, and then the scheduling problem is considered with the constraint of the solution. The approach is implemented as a combination of expert system and genetic algorithm. The research indicates that the new system yields better results in real-life supply net than using a traditional method. The results of experiments provide that the proposed genetic algorithm produces schedules with makespan that is average 21% better than the methods based on dispatching rules.