Development of an analytical framework for viscoelastic corrugated-core sandwich plates and validation against FEM

In this study, an analytical procedure for the bending problem of a viscoelastic sandwich plate with a corrugated core is presented. Reissner–Mindlin plate theory and N-termed Prony series are employed to define the elastic and time-dependent contributions of the governing equations, respectively. Three different corrugation patterns, i.e., rectangular, trapezoidal, and triangular, are examined. Moreover, the structure is analyzed under both simply support and clamp boundary conditions. The calibrated material parameters of polymethyl methacrylate (PMMA) for the Generalized Maxwell rheological model are employed to show the viscoelastic response of the structure. A 3D finite element simulation of the problem is also conducted to confirm the accuracy of the analytical formulation. The two well-known creep and stress relaxation phenomena of the viscoelastic materials are examined for the mentioned corrugation cores and both boundary conditions analytically and numerically. The time-dependent dimensionless deflection and resultant von Mises stress distributions are provided. Besides, the variation of the results with various rise-times and applied load are studied in detail. The von Mises stress contours of the upper surface of the structure at the end of the creep test are also presented. The finite element method outcomes verify the analytical results with excellent compatibility. The proposed analytical procedure can be used as an efficient tool to study the effects of various parameters such as material, geometrical constants, and corrugation pattern on bending of viscoelastic sandwich plates with corrugated core problems for design and optimization, which involves a high number of simulations.

     

层级褶皱结构夹层板的等效弹性常数

针对二级层级褶皱结构夹层板,通过变形协调研究了其等效弹性常数。首先对一级层级褶皱结构进行正交各向异性等效,得到一级等效弹性常数;将二级层级褶皱结构看成是由正交各向异性材料组成的三角形桁架夹心,将二级层级褶皱结构等效为均匀连续正交各向异性板,依据夹层板面板与夹心变形协调特点得到夹层板整体等效弹性常数。结合结构几何参数对等效公式的误差进行了讨论,并对等效公式做出修正。通过与数值分析结果对比,表明本文提出的等效公式具有较高精度。     

Structural modeling of sandwich structures with lightweight cellular cores

An effective single layered finite element (FE) computational model is proposed to predict the structural behavior of lightweight sandwich panels having two dimensional (2D) prismatic or three dimensional (3D) truss cores. Three different types of cellular core topology are considered: pyramidal truss core (3D), Kagome truss core (3D) and corrugated core (2D), representing three kinds of material anisotropy: orthotropic, monoclinic and general anisotropic. A homogenization technique is developed to obtain the homogenized macroscopic stiffness properties of the cellular core. In comparison with the results obtained by using detailed FE model, the single layered computational model can give acceptable predictions for both the static and dynamic behaviors of orthotropic truss core sandwich panels. However, for non-orthotropic 3D truss cores, the predictions are not so well. For both static and dynamic behaviors of a 2D corrugated core sandwich panel, the predictions derived by the single layered computational model is generally acceptable when the size of the unit cell varies within a certain range, with the predictions for moderately strong or strong corrugated cores more accurate than those for weak cores. The project supported by the National Basic Research Program of China (2006CB601202), the National Natural Science Foundation of China (10328203, 10572111, 10572119, 10632060), the National 111 Project of China (B06024), the Program for New Century Excellent Talents in University (NCET-04-0958), the Open Foundation of State Key Laboratory of Structural Analysis of Industrial Equipment, and the Doctorate Foundation of Northwestern Polytechnical University.     

高强钢波纹夹芯结构的力学性能研究

论文利用ABAQUS仿真软件分析了高强钢波纹夹芯结构在三点弯曲以及面内压缩时的力学响应.将计算结果与实验值和理论值进行了对比,验证了数值模拟的准确性.进而分析了芯板材料属性(高强钢DP900和普通低碳钢DC01)以及波纹芯板排列方向(横向、纵向)对夹芯结构力学性能的影响.分析结果表明DP900高强钢波纹芯板夹芯结构抗弯强度是DC01低碳钢夹芯结构的2.39倍,抗压强度是低碳钢夹芯结构的1.40倍,纵向波纹夹芯结构比横向波纹夹芯结构弯曲刚度高11.63倍.     

Bending analysis of five-layer curved functionally graded sandwich panel in magnetic field: closed-form solution

In this paper, an exact closed-form solution for a curved sandwich panel with two piezoelectric layers as actuator and sensor that are inserted in the top and bottom facings is presented. The core is made from functionally graded(FG) material that has heterogeneous power-law distribution through the radial coordinate. It is assumed that the core is subjected to a magnetic field whereas the core is covered by two insulated composite layers. To determine the exact solution, first characteristic eq...     

冲击波与破片对波纹杂交夹层板的联合毁伤数值研究

通过有限元软件LS-DYNA模拟了波纹杂交夹层板在冲击波与破片联合作用下的响应过程,研究了炸药当量、载荷类型和填充方式对波纹杂交夹层板变形与失效模式的影响,并与实体板、间隔板和波纹夹层板的抗联合毁伤性能进行了对比,讨论了波纹杂交夹层板的能量吸收特性。数值计算结果表明:与冲击波单独作用相比,破片群单独作用和冲击波与破片联合作用对结构造成的毁伤更为严重;当药量较小时,波纹夹层板和波纹杂交夹层板的抗联合毁伤性能优于实体板与间隔板,波纹杂交夹层板的抗联合毁伤性能从全填充、迎爆面填充到背爆面填充逐渐降低;当药量较大时,所有结构均产生破口失效;在能量耗散方面,冲击波单独作用时以波纹芯层吸能为主,破片群单独作用和冲击波与破片联合作用时以上面板吸能为主。     

轻质金属点阵夹层板热屈曲临界温度分析

本文针对均匀温度场下四边简支和四边固支金属点阵夹层板的临界热屈曲温度进行了求解和参数影响分析。将点阵夹芯等效为均匀连续体,并且将夹层板的剪切刚度近似为点阵夹芯的抗剪切刚度,忽略夹芯的抗弯刚度且认为夹层板主要由面板来提供抗弯刚度。对于无法获得解析解的四边固支条件,通过对未知变量进行双傅里叶展开的方法求解了Ressiner夹层板模型的临界屈曲温度,理论分析结果与有限元计算结果吻合良好。进一步分析了不同边界条件、点阵胞元构型、点阵材料相对密度、面板厚度等对临界屈曲温度的影响规律。     

Minimum weights of pressurized hollow sandwich cylinders with ultralight cellular cores

Long, open-ended, hollow sandwich cylinders with ultralightweight cellular cores are optimized under uniform internal pressure for minimum weight design. Five different core topologies are considered: Kagomé truss, single-layered pyramidal truss, double-layered pyramidal truss, single-layered corrugated core and double-layered corrugated core. The highly porous cellular materials are homogenized to obtain effective constitutive relations. Close-formed solutions are presented for the forces and stresses in individual structural members of the sandwich, which are then validated by finite element calculations. Optimization of the sandwich-walled hollow cylinder is achieved using a quadratic optimizer, subjected to the constraints that none of the following failure modes occurs: facesheet yielding; facesheet punch shearing (active only for truss-cored sandwiches); core member buckling; core member yielding. In comparison with hollow cylinders having solid walls, truss-core sandwich cylinders and single-layer corrugated core sandwich cylinders are found to have superior weight advantages, especially for more heavily loaded cases. With the consideration of both weight efficiency and failure modes, sandwich-walled hollow cylinders having Kagomé truss core with pyramidal sub-geometry have the best overall performance in comparison with other core topologies.     

曲壁蜂窝夹层板的振动特性研究

曲壁蜂窝具有负刚度特性,可以在大变形过程中吸收能量、抗冲击,并且在冲击过后可以自我恢复而不像传统蜂窝被压溃。本文将曲梁构成的负刚度蜂窝作为芯层,建立夹层板的动力学模型;推导出了曲壁负刚度蜂窝胞元的等效弹性参数,将其周期性排列为蜂窝芯,应用Reddy高阶剪切变形理论、Von-Karman大变形关系和Hamilton原理推导了负刚度蜂窝夹层板的非线性动力学方程;应用Navier法计算了四边简支边界条件下的固有频率。并利用有限元软件ABAQUS建立模型,计算固有频率,与理论计算结果进行比较,结果显示二者的计算结果具有较好的一致性,验证了芯层等效弹性参数及模型的有效性。探讨了在蜂窝胞元具有较高吸能情形下,夹层板在不同芯层厚度、不同芯厚比以及不同胞元曲壁厚度时的固有频率的变化特性。     

Elastica of sandwich panels with a transversely flexible core—A high-order theory approach

The elastica behavior of an extensional sandwich panel with a “soft” core when subjected to in-plane compressive loads is presented and it is compared with the response of its extensional equivalent single layer (ESL) with shear deformations model. The field equations along with the appropriate boundary conditions for the sandwich and the ESL panels have been derived through a variational approach following the High-order SAndwich Panel Theory (HSAPT) approach that takes into account the vertical flexibility of the core. The governing equations include the effects of the extension of the mid-surfaces of the face sheets of the sandwich panel or the mid-plane of the ESL model which the classical elastica approach misses. The results of the elastica response of a clamped-simply-supported sandwich panel and its ESL counterpart are presented and compared. They include the response along the panel, deformed shapes and equilibrium curves of in-plane loads versus structural quantities such as displacements and internal stress resultants and stresses. These results reveal that the predicted buckling load of the ESL panel is larger than that of the sandwich panel and that deep in the non-linear range the upper face sheet wrinkles with increasing overall and edge displacements and a release of the load. Hence, the use of an equivalent single layer panel especially when a sandwich panel with a compliant core is considered may lead to unsafe and unreliable predictions when large displacements and large rotations are considered.     

A theoretical analysis of the dynamic response of metallic sandwich beam under impulsive loading

The objective of this paper is to analytically study the dynamic response of a fully clamped metallic sandwich beam under impulsive loading. The membrane factor method is employed to derive the solutions for large deflections and time responses of the sandwich beam, in which the interaction of bending and stretching is considered. Moreover, tighter ‘bounds’ of the solutions are obtained. It is shown that the present solutions are in good agreements with the previous finite element results and lie in the bounds of the solutions. It is clear that core strength and membrane force induced by large deflections have significant effects on the dynamic response of sandwich beam with increasing the transient deflections. The present method is efficient and simple for the dynamic response analysis of large deflections of metallic sandwich structures.     

用于多种夹层板等效的有限元分析法

针对夹层板力学性能解析法难于计算复杂结构的夹层板且通用性差的问题,本文采用有限元分析法研究了夹层板性能的等效方法。对夹层板的代表体单元模型施加位移约束,模拟弯曲变形时线性独立的应变分量和弯曲内力;根据夹层板内力与应变的本构关系,求出刚度矩阵;最后由刚度矩阵得出宏观等效弹性常数,从而把夹层板等效成连续材料的单层板单元。将该方法与解析法计算结果进行比较得到的夹层板单元四个主要弹性常数误差在0.2%以内,验证了该方法的有效性;另外采用该方法等效三种典型结构夹层板,比较实际模型和等效模型的弯曲响应,得到的误差均在1.4%以内,表明该方法在不考虑复杂多变的夹芯结构时具有通用性。     

Dynamic compression of metallic sandwich structures during planar impulsive loading in water

The compressive response of rigidly supported stainless steel sandwich panels subject to a planar impulsive load in water is investigated. Five core topologies that spanned a wide range of crush strengths and strain-dependencies were investigated. They included a (i) square-honeycomb, (ii) triangular honeycomb, (iii) multi-layer pyramidal truss, (iv) triangular corrugation and (v) diamond corrugation, all with a core relative density of approximately 5%. Quasi-statically, the honeycombs had the highest peak strength, but exhibited strong softening beyond the peak strength. The truss and corrugated cores had significantly lower strength, but a post yield plateau that extended to beyond a plastic strain of 60% similar to metal foams. Dynamically, the transmitted pressures scale with the quasi-static strength. The final transmitted momentum increased slowly with core strength (provided the cores were not fully crushed). It is shown that the essential aspects of the dynamic response, such as the transmitted momentum and the degree of core compression, are captured with surprising fidelity by modeling the cores as equivalent metal foams having plateau strengths represented by the quasi-static peak strength. The implication is that, despite considerable differences in core topology and dynamic deformation modes, a simple foam-like model replicates the dynamic response of rigidly supported sandwich panels subject to planar impulsive loads. It remains to ascertain whether such foam-like models capture more nuanced aspects of sandwich panel behavior when locally loaded in edge clamped configurations.     

Thermal buckling analysis of truss-core sandwich plates

Truss-core sandwich plates have received much attention in virtue of the high values of strength-to-weight and stifness-to-weight as well as the great ability of impulseresistance recently. It is necessary to study the stability of sandwich panels under the influence of the thermal load. However, the sandwich plates are such complex threedimensional(3D) systems that direct analytical solutions do not exist, and the finite element method(FEM) cannot represent the relationship between structural parameters and mechanical properties well. In this paper, an equivalent homogeneous continuous plate is idealized by obtaining the efective bending and transverse shear stifness based on the characteristics of periodically distributed unit cells. The first order shear deformation theory for plates is used to derive the stability equation. The buckling temperature of a simply supported sandwich plate is given and verified by the FEM. The efect of related parameters on mechanical properties is investigated. The geometric parameters of the unit cell are optimized to attain the maximum buckling temperature. It is shown that the optimized sandwich plate can improve the resistance to thermal buckling significantly.     

四种非正交边界板考虑初始荷载效应的后期荷载位移近似解

基于考虑初始荷载效应情况下板的一般形式的静力平衡微分方程,运用坐标变换得到了轴对称情形,考虑初始荷载效应后圆形板的极坐标形式的静力平衡微分方程。运用Galerkin法解得了简支等边三角形板、固支椭圆板、固支圆形板和简支圆形板四种非正交边界板考虑初始荷载效应的后期荷载位移近似解。运用相关文献提出的有限元法验证了近似解的正确性。各位移近似解表达式简单、物理意义明确,清楚地反映了初始荷载及相关因素对后期荷载位移的影响。计算分析表明：初始荷载效应提高了板的弯曲刚度,减小了板的后期荷载位移;板的初始荷载效应主要受初始荷载、跨厚比及边界条件等因素的影响。     

网架结构拟夹层板法的有限元验证

用拟夹层板法和有限元法对网架结构进行分析,对三类屋面网架（正放四角锥网架、两向正交正放网架和正放抽空四角锥网架）进行了均布荷载、局部荷载（半跨均布荷载）作用下的静力分析以及固有振动分析,对三类竖向承重网架墙体进行了稳定性分析。通过与有限元法分析结果的对比,表明了拟夹层板法作为一种简化的计算方法,其精度是比较高的,绝大多数的误差都小于5％,是可以直接用于工程结构设计的一种有效方法。此外,拟夹层板法还可作为一种在宏观上检验有限元建模正确与否的实用方法。     

金属正交波纹夹芯结构的动态压缩响应

通过理论和数值方法,对冲击载荷下金属正交波纹夹芯结构的动态压缩响应进行了研究。考虑材料应变率影响,建立了金属正交波纹夹芯结构动态响应的理论模型,同时对它的动态压缩响应进行了有限元模拟。结果表明,考虑材料应变率影响的理论模型的预测结果与有限元模拟结果吻合较好。进一步对多层正交波纹夹芯结构的动态压缩响应进行了数值模拟,获得了不同速度冲击下的变形模式,分析了层数对其动态响应的影响。研究发现,通过增加层数能够有效地增强结构的缓冲吸能能力,但层数超过4层以后增强效果不明显。

     

Elastoplastic buckling and post-buckling analysis of sandwich columns

Sandwich structures are widely used in many industrial applications thanks to their interesting compromise between lightweight and high mechanical properties. This compromise is realized thanks to the presence of different parts in the composite material, namely the skins which are particularly thin and stiff relative to the homogeneous core material and possibly core reinforcements. Owing to these geometric and material features, sandwich structures are subject to global but also local buckling phenomena which are mainly responsible for their collapse. The buckling analysis of sandwich materials is therefore an important issue for their mechanical design. In this respect, this paper is devoted to the theoretical study of the local/global buckling and post-buckling behavior of sandwich columns under axial compression. Only symmetric sandwich materials are considered with homogeneous and isotropic core/skin layers. First, the buckling problem is analytically addressed, by solving the so-called bifurcation equation in a 3D framework. The bifurcation analysis is performed using an hybrid model (the two faces are represented by Euler–Bernoulli beams, whereas the core material is considered as a 2D continuous solid), considering both an elastic and elastoplastic core material. Closed-form expressions are derived for the critical loadings and the associated bifurcation modes. Then, the post-buckling response is numerically investigated using a 2D finite element bespoke program, including finite plasticity, arc-length methods and branch-switching procedures. The numerical computations enable us to validate the previous analytical solutions and describe several kinds of post-critical responses up to advanced states, depending on geometric and material parameters. In most cases, secondary bifurcations occur during the post-critical stage. These secondary modes are mainly due to the modal interaction phenomenon and give rise to unstable post-buckled solutions which lead to final collapse.     

Thermally induced wrinkling in orthotropic layered plates with irregular delaminations

Delaminated regions figure prominently among potential threats to the structural integrity of layered plate configurations. Under a certain thermal loading threshold, geometrically nonlinear local instabilities in the form of buckling or wrinkling across the delaminated region crop up, giving rise to markedly amplified distributions of contour peeling stresses. The present paper aims to shed light on and quantify the manifold aspects and implications of the delamination-thermal-wrinkling trio. The paper faces the challenges of handling the nature of the layered configuration, the inherent geometrical irregularity of delaminated regions, the discontinuous interfacial conditions, the 3D stress state along the delamination contour, and the nonlinear evolution of local instabilities across an orthotropic delamination. For that purpose, a specially tailored 2D multi layered plate model and a corresponding triangular finite element are derived. The original contribution of the proposed model is in its ability to capture the thermally-driven, nonlinear small scale phenomena related to geometrically nonlinear response of the layered structure, using a 2D multi-layered plate theory solved with efficient 2D multi-layered triangular finite elements, as opposed to computationally expensive 3D finite element analysis. This is accomplished via the integration and synergy of methodologies that include: multi-layered high order plate theory to account for the layered layout, geometrically nonlinear strain-displacement relations to account for geometrical nonlinearities, orthotropic and thermo-elastic constitutive laws to account for thermal loads, and interlayer interface modelling which, combined with a the shear-locking free triangular FE, allows accounting for arbitrarily shaped delaminations. The model is validated against a 1D closed form solution and a 3D continuum based finite element analysis and is then used for a numerical study. In the study, the onset and the evolution of local instabilities in an adhesively bonded orthotropic layer across an irregular delamination are looked into. Special attention is given to the significant influence of material orthotropy and the relative directionality of the delamination on the threshold thermal load, the nonlinear wrinkling patterns, and the peeling traction distribution.     

Exact analytical solutions for the local and global buckling of sandwich beam-columns under various loadings

Sandwich structures are widely used in many industrial applications, due to the attractive combination of a lightweight and strong mechanical properties. This compromise is realized thanks to the presence of different parts in the composite material, namely the skins and possibly core reinforcements or thin-walled core structure which are both thin/slender and stiff relative to the other parts, namely the homogeneous core material, if any. The buckling phenomenon thus becomes mainly responsible for the final collapse of such sandwiches. In this paper, classical sandwich beam-columns (with homogeneous core materials) are considered and elastic buckling analyses are performed in order to derive the critical values and the associated bifurcation modes under various loadings (compression and pure bending). The two faces are represented by Euler–Bernoulli beams, whereas the core material is considered as a 2D continuous solid. A set of partial differential equations is first obtained from a general bifurcation analysis, using the above assumptions. Original closed-form analytical solutions of the critical loading and mode of a sandwich beam-column are then derived for various loading conditions. Finally, the proposed analytical formulae are validated using 2D linearized buckling finite element computations, and parametric analyses are performed.