Effect of carbon nanofibers on mechanical and electrical behaviors of acrylonitrile‐butadiene rubber composites

Recently, carbon nanofibers have become an innovative reinforcing filler that has drawn increased attention from researchers. In this work, the reinforcement of acrylonitrile butadiene rubber (NBR) with carbon nanofibers (CNFs) was studied to determine the potential of carbon nanofibers as reinforcing filler in rubber technology. Furthermore, the performance of NBR compounds filled with carbon nanofibers was compared with the composites containing carbon black characterized by spherical particle type. Filler dispersion in elastomer matrix plays an essential role in polymer reinforcement, so we also analyzed the influence of dispersing agents on the performance of NBR composites. We applied several types of dispersing agents: anionic, cationic, nonionic, and ionic liquids. The fillers were characterized by dibutylphtalate absorption analysis, aggregate size, and rheological properties of filler suspensions. The vulcanization kinetics of rubber compounds, crosslink density, mechanical properties, hysteresis, and conductive properties of vulcanizates were also investigated. Moreover, scanning electron microscopy images were used to determine the filler dispersion in the elastomer matrix. The incorporation of the carbon nanofibers has a superior influence on the tensile strength of NBR compared with the samples containing carbon black. It was observed that addition of studied dispersing agents affected the performance of NBR/CNF and NBR/carbon black materials. Especially, the application of nonylphenyl poly(ethylene glycol) ether and 1‐butyl‐3‐methylimidazolium tetrafluoroborate contributed to enhanced mechanical properties and electrical conductivity of NBR/CNF composites.     

Application of the Christensen‐Lo Model to the Reinforcement of Elastomers by Fractal Fillers

This paper is concerned with the development of a hydrodynamic model for the reinforcement of rubber by colloidal fillers such as silica and carbon black. Each fractal aggregate is replaced by an equivalent effective sphere, and the reinforcing ability of the latter is estimated using the Christensen‐Lo solution of the “three‐phase composite sphere model”. With a single adjustable parameter, the model allows a quantitative interpretation of the small‐strain modulus of rubber loaded with up to 50 PHR of N234 carbon black, which falls just below the filler overlap concentration. No additional contributions to the small‐strain modulus by filler–filler “interactions” are needed to interpret the data.

A branched filler aggregate made up of spherical primary particles (black) and the effective sphere replacing it (gray).     

Formation of Network by Carbon Black，Silica and Their Mixing Fillers in Isoprene Rubber北大核心CSCD

The network formed by fillers has great influence on the mechanical properties of rubber materials. To understand the formation of network by carbon black,silica,and carbon black/silica mixing fillers in rubber and its influence on the properties of rubber,isoprene rubber/filler composites with different filler loadings are prepared and their micromorphology,rheological and tensile properties are investigated. It is found that the dispersion of fillers is better in rubber after cure than that in rubber before cure for all three rubber systems,and the filler size of silica is smaller than that of carbon black,but the aggregation is more severe in silica filled rubber system. In mixed filler system,the two fillers tend to aggregate separately, leading to the low modulus at small strain than that in single filler system. With the increase of the filler loading,the tensile strength increases first and then decreases,the elongation at break decreases,and the temperature rise in compression flexometer tests increases. Moreover,the temperature rise in mixed filler system is higher than that in single filler system at high filler loading. © 2022, Science Press (China). All rights reserved.     

The physical and mechanical properties and cure characteristics of NBR/silica/MWCNT hybrid composites

The main objective of the present study was to investigate the synergistic effect of simultaneous use of two reinforcing fillers in rubber compounds based on acrylonitrile-butadiene copolymer (NBR). Silica was used as reinforcing filler in all samples and the loading content was 25 phr. 3 and 5 phr of multiwall carbon nanotubes (MWCNT) were used as second reinforcing filler in NBR/silica compounds. Melt mixing method was employed for compound preparation. The effects of carbon nanotube/silica hybrid filler on mechanical and vulcanization characteristics of the rubber compounds were investigated. These results revealed that addition of the reinforcing filler, either carbon nanotube or silica, shortened the optimum cure time (t₉₀) and also scorch time (t_s1) of samples compared to that of pure NBR compound. In hybrid compounds, the reduction in optimum cure time and scorch time was higher than that of for silica-filled NBR or CNT-filled NBR compounds. This can be attributed to the synergistic effect between CNT and silica as two reinforcing agents in NBR compounds. Regardless the composition of the reinforcing filler, an increase of the relaxed storage modulus is observed, while the tan δ value is decreased steadily. The dynamic modulus reinforcement of nanocomposites was examined by the Guth Gold and Modified Guth Gold equations. For hybrid samples, the experimental values show a significant positive deviation from model predictions. According to the Barlow’s formula, hybrid compounds show higher burst strength compared to silica or CNT filled NBR compounds.     

Influence of filler type and content on properties of styrene‐butadiene rubber (SBR) compound reinforced with carbon black or silica

Rubber compounds are filled with reinforcing fillers to improve their physical properties. Carbon black and silica have different surface chemistries to each other. Differences in properties of carbon black‐ and silica‐reinforced styrene‐butadiene rubber (SBR) compounds were studied. Variation of properties of carbon black‐ or silica‐filled compounds with the filler content was also investigated. The silica‐filled compounds without any coupling agent and dispering agent were prepared to investigate the influence of polar materials‐adsorption on the silica surface. Viscosity and crosslink density increased with increase of the filler content. Hardness, modulus, tensile strength, and wear property were improved more and more by increasing the filler content. Viscosity of the silica‐filled compound was higher than that of the carbon black‐filled one. Cure rate of the silica‐filled compound became slower as the filler content increased, while that of the carbon black‐filled one became faster. Difference in properties between the carbon black‐ and silica‐filled compounds were explained by the poor silica dispersion and the adsorption of cure accelerator on the silica surface. Copyright © 2004 John Wiley & Sons, Ltd.     

Use of ESR to investigate formation of free radicals on compounding rubbers with carbon blacks

An ESR method was used to investigate the formation of free radicals during rubber mastication and filling of rubber with various carbon blacks. The ESR spectra of natural rubber and styrenebutadiene rubber with various carbon blacks are of a complex character. A narrow component line is superimposed on the much broader signal line of carbon black. The changes in this narrow spectral line with plasticization time and with carbon black content in the rubber–filler system result from interactions between the rubber macromolecules and filler particles.     

Comparison of reinforcing efficiency between Si-69 and Si-264 in a conventional vulcanization system

Silica has long been recognized as a reinforcing filler, especially for light colored products. The degree of reinforcement is noticeably increased when silica is used in combination with silane coupling agent. Therefore, various types of silane coupling agents are now commercially available. In the present study, two types of silane coupling agents, e.g., bis-(3-triethoxysilylpropyl) tetrasulfane (Si-69) and 3-thiocyanatopropyl triethoxy silane (Si-264) were selected for comparison of their reinforcing efficiency in a conventional vulcanization (CV) system. The results reveal that the addition of silane coupling agent not only improves compound processability, but also enhances the mechanical properties of the rubber vulcanizates. Compared with Si-69, Si-264 gives rubber compounds with better processability due to its greater ability to promote filler dis-agglomeration during mixing. In addition, Si-264 also imparts a greater degree of reinforcement. This might be attributed to the combined effects of better rubber–filler interaction, better filler dispersion and higher state of cure which are obtained when Si-69 is replaced with Si-264. The dynamic properties of the rubber vulcanizates are also improved with the presence of silane coupling agent. In this aspect, Si-69 performs better than Si-264 as it provides rubber vulcanizates with lower heat build-up.     

Difference in bound rubber formation of silica and carbon black with styrene‐butadiene rubber

Formation of bound rubber is affected by the physical structure and surface chemistry of filler and the property of rubber. Variation of the bound rubber formation in styrene‐butadiene rubber compounds filled with silica and/or carbon black was studied. Influence of temperature on extraction of loosely bound rubber was also investigated. For the both silica and carbon black‐filled compounds, the bound rubber content increases with increase in the silica content ratio. The bound rubber content decreases with increasing the extracting temperature. The loosely bound rubber content of the silica‐filled compound is higher than that of the carbon black‐filled one. Activation energy for the extraction of the unbound and loosely bound rubbers becomes higher as the total filler content increases. The activation energy of the silica‐filled compound is higher (almost double the value) than for the carbon black‐filled one. Copyright­© 2002 John Wiley & Sons, Ltd.     

Mechanistic Investigations of Surface Modification of Carbon Black and Silica by Plasma Polymerisation

Carbon black is widely used as an active filler in the rubber industry to improve the physical properties of rubber. The surface energy of carbon black is high compared to that of various elastomers like styrene–butadiene rubber (SBR), butadiene rubber (BR) and ethylene–propylene–diene rubber (EPDM). The work aims at reducing the surface energy of carbon black by modifying its surface for application especially in rubber blends. The present paper looks into the possibility of using plasma polymerisation of acetylene as a surface modification technique for carbon black in comparison with silica. Thermogravimetric analysis, wetting behaviour with various liquids of known surface tension and time of flight secondary ion mass spectrometry (ToF-SIMS) were used to characterise the carbon black before and after surface modification. The study shows that surface modification of carbon black by plasma polymerisation is difficult in comparison with silica, unless treated for long duration. The mechanistic aspects of the surface modification and the importance of active sites on the carbon black surface for effective modification are discussed in the paper.     

碳酸钙与碳化硅对室温硫化硅橡胶的补强作用

在有关硅橡胶补强的研究中,人们已经对ＳｉＯ２ 等补强性填料对硅橡胶的补强作用进行了深入的研究,但对非补强填料对室温硫化硅橡胶的补强作用则相对涉及较少．作者研究了ＣａＣＯ３ 和ＳｉＣ 两类非补强性填料以及填料的粒径与分布对室温硫化硅橡胶拉伸强度、断裂伸长率和耐温性能等的影响,发现合适粒径的非补强性填料对室温硫化硅橡胶有较好的补强效果,且在填料粒径及分布匹配时有最好的补强效果,选用ＳｉＣ时还可以有效提高室温硫化硅橡胶的热稳定性．     

Insights into the Payne Effect of Carbon Black Filled Styrene-butadiene Rubber Compounds

As a widely used reinforcing filler of rubber, carbon black(CB) often enhances the nonlinear Payne effect and its mechanism still remains controversial. We adopt simultaneous measurement of rheological and electrical behaviors for styrene-butadiene rubber(SBR)/CB compounds and CB gel(CBG) during large deformation/recovery to investigate the contribution of conductive CB network evolution to the Payne effect of the compounds. In the highly filled compounds, the frequency dependence of their strain softening behavior is much more remarkable than that of their CB network breakdown during loading, while during unloading the unrecoverable filler network hardly affects the complete recovery of modulus, both revealing that their Payne effect should be dominated by the disentanglement of SBR matrix. Furthermore,the bound rubber adjacent to CB particles can accelerate the reconstruction of continuous CB network and improve the reversibility of Payne effect. This may provide new insights into the effect of filler network, bound rubber, and free rubber on the Payne effect of CB filled SBR compounds.     

Filler–polymer interactions in both silica and carbon black‐filled styrene–butadiene rubber compounds

Bound rubber in a filled rubber compound is formed by physical adsorption and chemisorption between the rubber and the filler. Styrene–butadiene rubber (SBR) is composed of four components of styrene, cis‐1,4‐, trans‐1,4‐, and 1,2‐units. Filler–polymer interactions in both silica and carbon black‐filled SBR compounds were studied by analyzing microstructures of the bound rubbers with pyrolysis‐gas chromatography. Differences in the filler–polymer interactions of the styrene, cis‐1,4‐, trans‐1,4‐, and 1,2‐units were investigated. The filler–polymer interactions of the butadiene units were found to be stronger than that of the styrene unit. The interactions of the cis‐1,4‐ and trans‐1,4‐units were stronger with carbon black than with silica, whereas the 1,2‐unit interacted more strongly with silica than with carbon black. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 439–445, 2001     

Effect of silane coupling agent on the polymer‐filler interaction and mechanical properties of silica‐filled NR

The effects of filler loading and a new silane coupling agent 3‐octanoylthio‐1‐ propyltriethoxysilane (NXT silane) on the polymer‐filler interaction and mechanical properties of silica‐filled and carbon black‐filled natural rubber (NR) compounds were studied. Silica (high dispersion silica7000GR, VN2, and VN3) and carbon black (N330) were used as the fillers, and the loading range was from 0 to 50 phr. The loading of NXT silane was from 0 to 6 phr. Experimental results show that the maximum and minimum torques of silica and carbon black‐filled NR increase with increasing filler loading. With increasing filler loading, the scorch time and optimum cure time decrease for carbon black‐filled NR, but increase for silica‐filled NR. The minimum torque, scorch time, and optimum cure time decrease because of the presence of NXT silane. For the carbon black and silica‐filled NR, the tensile strength and elongation at break have maximum values, but the hardness, M300, M100, and tear strength keep increasing with filler loading. The mechanical properties of silica‐filled NR were improved in the presence of NXT silane. With increasing filler loading, the storage modulus of filled NR increases, but the loss factor decreases. Carbon black shows the strongest polymer‐filler interaction, followed by VN3, 7000GR, and VN2. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 573–584, 2005     

Interfaces in Composites. Reinforcement of Elastomers by Carbon Black

Basic features of carbon black-aggregation of particles into structure, particle size and morphology, and surface activity-are reviewed. Carbon black reinforcement of vulcanizates is first examined in the example of tearing, and the influence of hysteresis is considered. The dynamic properties of vulcanizates containing two major types of reinforcing carbon black are compared.

While particle size gives the best correlation with tensile strength of vulcanizates, surface activity is shown to be the key to reinforcement. The role of these properties of carbon black in dissipating rupture energy is discussed.

The relation between work to tensile break and hysteresis to break in gum rubbers can be applied to black-reinforced vulcanizates by use of a strain amplification factor. The complication introduced by stress-softening is explained in terms of localized stress relaxation. Abrasion reinforcement can also be explained in terms of hysteresis.

The Flory-Rehner relationship of modulus of elasticity of swollen vulcanizates to physically-effective cross-linking applies to unswollen vulcanizates only after prestressing. Black-reinforced vulcanizates involve application of the strain amplification factor.

The concept of mobile linkages to rubber chains at the surface of black particles is related to the influence of strain magnification and strain rate magnification in the reinforcing mechanism. These linkages result in formation of “shell” rubber adjacent to carbon black particles. The slippage of rubber chains relative to carbon black aggregates allows stress-sharing by highly-stressed chains. Bound rubber results from reaction of elastomer free radicals generated during mastication with carbon black.

There is a relation between bound rubber and reinforcement which is fully developed only after vulcanization. Formation of bound rubber results from the surface activity of carbon black rather than its structure. Its contribution to reinforcement of the vulcanizate may be as important as cross-linking.     

Influence of Carbon Black and Silica Filler on the Rheological and Mechanical Properties of Natural Rubber Compound

Rubber compounds are reinforced with fillers such as carbon black and silica. In general, filled rubber compounds shows smooth rheological behavior and mechanical properties. Variation in rheological behavior and mechanical properties was studied in terms of the filler composition using natural rubber compounds filled with both carbon black and silica CB/Si = 0/60, 20/40, 30/30, 40/20 and 60/0 phr (parts per hundred rubber is parts of any non-rubbery material per hundred parts of raw gum elastomer (rubbery material)). The rheological behaviour can be showed in measurement of Mooney viscosity and cure time. The Mooney viscosity of rubber compounds increase with the increasing the carbon black in the compounds. The compound filled with CB/Si of 30/30 and 60/0 showed abnormal rheological behaviour in which the cure time decreased suddenly and the increased at certain ratio during the measurement. The mechanical properties such as hardness, abrasion resistance and tensile stress at 300% elongation were studied. In the hardness and abrasion resistance measurement, the higher ratio CB/Si decrease contribution of silica, which resulting smaller of hardness value. Ratio CB/Si 40/20 gives an optimum filler blended. It is also clearly understood that higher abrasion resistance mainly due to the lower hardness value under the same condition. The tensile stress at 300% elongation of rubber compound increased with the increasing carbon black filler.     

Effect of preparation methods and carbon black distribution on mechanical properties of short pineapple leaf fiber-carbon black reinforced natural rubber hybrid composites

The aim of this work is to improve the performance of natural rubber reinforced with a hybrid of pineapple leaf fiber with carbon black. When there are multiple components to be mixed into a rubber matrix, mixing can be carried out in more than one way. Thus, in this study, the effects of preparation method and the resulting carbon black distribution on the mechanical properties of the hybrid composite were evaluated. Pineapple leaf fiber (PALF) and carbon black contents were fixed at 10 parts (by weight) and 30 parts (by weight) per hundred parts of rubber (phr), respectively. In order to improve the dispersion, PALF with rubber was prepared as a masterbatch. Carbon black was added to the compound either as a single portion or as two separate portions, one in the PALF masterbatch and the other in the main mixing step. It was found that, despite using the same final compound formulation, the mixing scheme significantly affected the medium strain region of the vulcanizate stress-strain curve. No stress drop in this strain region was observed for the two-step mixing scheme. Models for composites with different preparation methods are proposed and discussed.     

Stress relaxation in carbon-black-filled styrene–butadiene rubber

The tensile stress relaxation of carbon-black-filled SBR was studied in the linear viscoelasticity region as a function of temperature and volume fraction of fillers. Time—temperature superposition was valid, and master relaxation curves were obtained. Carbon black increases the modulus of the compound, especially in the rubbery region, and the time range over which the glass-rubber transition occurred. The shift factor is divided into three regions; an Arrhenius dependence in rubbery and glassy states, and Williams-Landel-Ferry (WLF) dependence in the transition region. The apparent activation energy in the rubbery state increases with the volume fraction of carbon black (or silica) and is unaffected by the structure of the filler. The increase in activation energy is caused by the attachment of rubber chains to the carbon surface. At 30% elongation, the activation energy for carbon-black-filled rubber has a value of 32 kcal/mole, independent of structure and concentration of the filler.     

Effects of carbon filler on sorption and diffusion of gases through rubbery materials

Effects of carbon filler on the sorption and diffusion of carbon dioxide in natural rubber and in styrene-butadiene rubber have been studied. Sorption isotherms conform to Henry's law in unfilled rubber and to Langmuir's law in carbon black. The isotherms in filled rubber exhibit a combination of the two sorption modes. The Henry's law solubility parameter k_D increases with carbon filler content; the Langmuir saturation constant C′_A initially is constant with filler level, but then decreases abruptly when carbon particles begin to aggregate. The diffusion coefficient decreases with increasing filler content, presumably owing to geometric effects and to polymer chain immobilization in the interfacial regions.     

Understanding the reinforcement and dissipation of natural rubber compounds filled with hybrid filler composed of carbon black and silica

The performance of reinforced rubber compounds depends on the filler composition while the reinforcement and dissipation mechanisms still remain unclear.Herein linear and nonlinear dynamic rheological responses of carbon black/silica hybrid filler filling nature rubber compounds are investigated.The rheological contributions of dynamically retarded bulk phase and filler network are revealed to be crucial at high and low frequencies,respectively,and the bulk phase is shown to be of vital importance for the occurrence of nonlinear Payne effect at mediate frequencies.A framework for simultaneously solving reinforcement and dissipation varying with filler composition and content is suggested,providing a new perspective in understanding the filling effect for manufacturing high-performance rubber materials.     

Use of carbon black as a reinforcing nano-filler in conductivity-reversible elastomer composites

This study presents an innovative approach to the production of reinforced elastomer composites filled with carbon black Printex XE-2B, using the calendering process and ionic liquids (ILs) as dispersing agents. The effect of Printex XE-2B on the mechanical and electrical properties of acrylonitrile-butadiene rubber (NBR) composites was compared to that of conventional carbon black Humex N339. It was found that the highly structured Printex XE-2B significantly enhanced both the mechanical and electrical properties of the NBR composites, in contrast to standard Humex N339. To obtain uniform filler dispersion in the polymer matrix, several different ILs were employed as dispersing agents. The application of ILs had a considerable effect on the properties of the prepared composites, due to the improved dispersion of the filler particles in the composite matrix, which favored the formation of ‘conductive paths.’ Importantly, the prepared NBR/Printex XE-2B/IL composites were found to have reversible and repeatable electrical properties following exposure to chloroform vapors.