Ru和Cu助剂对费托合成Fe基催化剂反应性能的影响

研究了Ru和Cu助剂对无K的费托(F-T)合成Fe基催化剂的织构性质、物相结构、还原和碳化行为的影响.在n(H2)/n(CO)=2.0,t=260℃,P=1.5MPa和GHSV=2000h-1的条件下,采用固定床反应器考察了Ru,Cu助剂对Fe基催化剂费托合成反应性能的影响.采用低温N2物理吸附、X射线衍射、穆斯堡尔谱...     

Comprehensive study of nanostructured supports with high surface area for Fischer-Tropsch synthesis

An extensive study of Fischer-Tropsch synthesis on nanostructure supports with high surface area such as nanostructure γ-alumina, single wall carbon nanotubes (SWNTs), and the hybrid of SWNTs/nanostructure γ-alumina has been investigated. The nanostructure γ-alumina was promoted with lanthanum to obtain better performance of catalyst and 15 wt% cobalt loading was the basis of our investigation. Fischer-Tropsch synthesis was performed in a fixed bed reactor under different reaction conditions (220–240 °C, 15–25 bar, H₂/CO ratio of 2, GHSV of 900–1400) in order to study the effects of temperature, pressure and gas hourly space velocity (GHSV) changes on hydrocarbon selectivity and catalyst activity. The catalysts were extensively characterized by different methods including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), inductively coupled plasma (ICP), hydrogen (H₂) chemisorption and temperature-programmed reduction (TPR). The results showed that the yield of hybrid supported catalyst (55.4%) is higher than that of nanostructure γ-alumina supported catalyst (55.0%) and lower than that of SWNTs supported cobalt catalyst (71.0%). The hybrid supported catalyst showed higher reduction degree and dispersion of cobalt particles. The temperature, pressure and GHSV effects on hybrid supported catalyst were studied and results showed that higher pressure favors the chain growth and temperature increase leads to the increases in methane selectivity and CO conversion. Higher hydrocarbon selectivity and CO conversion showed positive relationship with increasing GHSV while lower hydrocarbon selectivity diminishes.     

Cobalt loss from Co-ZrO2 catalyst for Fischer-Tropsch synthesis in continuously stirred tank reactor

The cobalt loss of the co-precipitated Co-ZrO₂ catalyst was investigated during the Fischer-Tropsch synthesis in a continuously stirred tank reactor. The cobalt species in the produced water originating from the transformation of CoO into Co²⁺ ions was tested by TPR, XRD and XPS. Furthermore, reduction at a relatively higher temperature resulted in a lower loss of cobalt.     

浸渍钠对铁基催化剂F-T合成浆态床反应性能的影响

以FeCuK/Si O2为母体催化剂,通过乙酸钠浸渍得到一组不同Na含量的费托合成铁基催化剂.采用原子发射光谱、低温N2吸附、程序升温还原和M ssbauer谱等技术对催化剂进行了表征.在H2/CO摩尔比为0.67,空速为2 000 h-1,压力为1.5 MPa和温度为250℃的条件下进行了浆态床F-T合成反应性能评价实验.结果表明,浸渍少量Na能提高催化剂的比表面积,促进铁物相的分散,而浸渍大量Na却大大降低了催化剂的比表面积,使催化剂中的铁物相聚集形成较大的颗粒;浸渍Na抑制了催化剂在H2中的第一步还原,但促进了催化剂在CO中的碳化;在原位合成气还原过程中,浸渍Na有利于催化剂的碳化.在500 h的运行实验中,浸渍Na的催化剂均表现出不同程度的失活现象.反应结果表明,浸渍Na对水煤气变换反应活性影响不大,对费托合成反应活性和烃产物选择性有较大的影响.在铁基催化剂上浸渍Na有利于C12 重质烃和低碳烯烃的生成.     

Study of activated carbon supported iron catalysts for the Fischer-Tropsch synthesis

Summary Characterization (BET and TPD) and reaction studies were conducted with activated carbon supported iron catalysts (Fe/AC) used for the Fischer-Tropsch synthesis (FTS). The TPD study showed that there existed interactions between metals and the AC surface. Greater association of Cu and K promoters with the AC surface resulted in stronger promoter to surface interaction, which enhanced the H₂ desorption ability of the Cu and K promoted Fe/AC catalyst prepared under vacuum impregnation (VI). Catalytic behavior of a Fe/AC catalyst (VI-15 Fe/2 Cu/2 K/81 AC, in parts per weight) was studied in a 1-liter slurry phase continuous stirred tank reactor. The catalyst presented moderate syngas conversion (44.3-60.6%) and high gaseous selectivity (CH₄, 12.8-15.1% and C₂-C₄, 42.4-46.1%) under 304^oC, 3.0 MPa, 1.1 L(STP)/g-cat/h, and H₂/CO = 2.0 during 166 h of testing. Detectable hydrocarbons up to C₁₈ were formed on the Fe/AC catalyst.     

Development of niobium-promoted cobalt catalysts on carbon nanotubes for Fischer-Tropsch synthesis

Cobalt-based catalysts were prepared by a wet impregnation method on carbon nanotubes (CNTs) support and promoted with niobium.Samples were characterized by nitrogen adsorption,TEM,XRD,TPR,TPO and H2-TPD.Addition of niobium increased the dispersion of cobalt but decreased the catalysts reducibility.Fischer-Tropsch synthesis (FTS) was carried out in a fixed-bed microreactor at 543 K,1 atm and H2/CO=2 for 5 h.Addition of niobium enhanced the C5+ hydrocarbons selectivity by 39% and reduced methane selectivity by 59%.These effects were more pronounced for 0.04%Nb/Co/CNTs catalyst,compared with those observed for other niobium compositions.     

Silylated Co/SBA-15 catalysts for Fischer-Tropsch synthesis

A series of silylated Co/SBA-15 catalysts were prepared via the reaction of surface Si-OH of SBA-15 with hexamethyldisilazane (HMDS) under anhydrous, vapor-phase conditions, and then characterized by FT-IR, N₂ physisorption, TG, XRD, and TPR-MS. The results showed that organic modification led to a silylated SBA-15 surface composed of stable hydrophobic Si-(CH₃)₃ species even after calcinations and H₂ reduction at 673 K. Furthermore, the hydrophobic surface strongly influenced both metal dispersion and reducibility. Compared with non-silylated Co/SBA, Co/S-SBA (impregnation after silylation) showed a high activity, due to the better cobalt reducibility on the hydrophobic support. However, S-Co/SBA (silylation after impregnation) had the lowest FT activity among all the catalysts, due to the lower cobalt reducibility along with the steric hindrance of grafted -Si(CH₃)₃ for the re-adsorption of α-olefins.     

Fragmentary kinetic models of the mechanism of the Fischer-Tropsch synthesis

Unlike traditional kinetic models describing the dependence of the concentrations of all the products on the number of carbon atoms and widely used for analysis of the mechanism of the Fischer-Tropsch synthesis, fragmentary models establish a relationship between the concentrations of a limited number of products. They can be constructed if it is possible to obtain a dimensionless function of the concentrations that does not change with change in the concentrations themselves. Such models are based on fragments of the kinetic schemes of the process and are designed both for identification and discrimination among the mechanisms with data obtained in both differential and integral reactors. The general principles for the construction of fragmentary models are described. Examples of identification and discrimination among the various mechanisms from the results of fragmentary modelling using previously obtained experimental data for a cobalt catalyst are presented. __________ Translated from Teoreticheskaya i éksperimental’naya Khimiya, Vol. 42, No. 2, pp. 67–81, March–April, 2006.     

Effect of preparation method on halloysite supported cobalt catalysts for Fischer-Tropsch synthesis

Novel cobalt Fischer-Tropsch synthesis(FTS) catalysts were prepared from natural halloysite nanotubes(HNT) by double-solvent and wetimpregnation methods,and characterized by TEM,XRD,TPR and N2 adsorption-desorption.Comparing with the catalyst prepared by wetimpregnation method,the catalyst prepared by double-solvent method reduces Co3O4 particle migration and agglomeration due to size-induced effect,thus showing higher catalytic activity for Fischer-Tropsch synthesis.     

Cobalt catalysts supported on silica nanotubes for Fischer-Tropsch synthesis

Silica nanotubes(SNT) have been synthesized using carbon nanotubes(CNT) as a template.Silica-coated carbon nanotubes(SNT-CNT) and SNT were loaded with a cobalt catalyst for use in Fischer-Tropsch synthesis(FTS).The catalysts were prepared by incipient wetness impregnation and characterized by N2 physisorption,X-ray diffraction(XRD),hydrogen temperature programmed reduction(H2-TPR) and transmission electron microscopy(TEM).FTS performance was evaluated in a fixed-bed reactor at 493 K and 1.0 MPa.Co/CNT and Co/SNT catalysts showed higher activity than Co/SNT-CNT in FTS because of the smaller cobalt particle size,higher dispersion and stronger reducibility.The results also showed that structure of the support affects the product selectivity in FTS.The synergistic effects of cobalt particle size,catalytic activity and diffusion limitations as a consequence of its small average pore size lead to medium selectivity to C5+ hydrocarbons and CH4 over Co/SNT-CNT.On the other hand,the Co/CNT showed higher CH4 selectivity and lower C5+ selectivity than Co/SNT,due to its smaller average pore size and cobalt particle size.     

HAZOP study of a fixed bed reactor for MTBE synthesis using a dynamic approach

A methodology for hazard investigation based on the integration of a mathematical model approach into hazard and operability analysis is presented. This approach is based on mathematical modelling of a process unit where both steady-state analysis, including analysis of the steady states multiplicity and stability, and dynamic simulation are used. The dynamic simulation serves for the investigation of consequences of failures of the main controlled parameters, i.e. inlet temperature, feed temperature and feed composition. This simulation is also very useful for the determination of the influence of failure duration on the reactor behaviour. On the other hand, the steady state simulation can predict the reactor behaviour in a wide range of failure magnitude and determine the parametric zones, where shifting from one steady state to another one may occur. A fixed bed reactor for methyl tertiary-butyl ether synthesis was chosen to identify potential hazard and operational problems of a real process. Presented at the 34th International Conference of the Slovak Society of Chemical Engineering, Tatranské Matliare, 21–25 May 2007.     

SO4^2-对铁基催化剂上费托合成反应的影响

以FeCuK/SiO2为母体催化剂,用不同浓度的NH4HSO4水溶液进行等体积浸渍,制备了不同SO42-含量的费托合成(FTS)铁基催化剂.采用原子发射光谱、低温N2吸附、X射线光电子能谱、程序升温还原和穆斯堡尔谱等技术对催化剂进行了表征,并在H2/CO摩尔比0.67,WHSV=2 000 h-1,压力1.5 MPa和温度250℃条件下进行了浆态床FTS反应.结果表明,少量SO42-能促进催化剂在H2中的还原;在合成气还原过程中,少量SO42-对催化剂的碳化程度影响不大,但大量SO42-严重抑制催化剂的碳化.在约500 h的运行实验中,各催化剂样品表现出的催化活性有所差异,但均呈现较好的稳定性.SO42-可抑制水煤气变换反应活性,且随着SO42-含量的增加,抑制作用愈加明显;同时,催化剂上浸渍少量SO42-可有效抑制CH4的生成,提高低碳烯烃的选择性.     

Kinetic models of the molecular mass distribution of the products of the Fischer-Tropsch synthesis at cobalt catalysts

Kinetic models were used to investigate the Fischer-Tropsch synthesis at increased pressures. The general mechanism proposed for the process at low and increased pressures was based on quantitative analysis of the products obtained with cobalt catalysts at pressures of 2.5–10 MPa using various kinetic models, the previously developed reference point method, and published data. __________ Translated from Teoreticheskaya i éksperimental’naya Khimiya, Vol. 43, No. 6, pp. 333–348, November–December, 2007.     

Effects of ceria addition and pre-calcination temperature on performance of cobalt catalysts for Fischer-Tropsch synthesis

Summary The effect of ceria addition on the performance of 10 wt.% Co catalysts supported on SiO2 and Al2O3 for Fischer-Tropsch synthesis has been investigated. The catalysts were prepared by impregnation method and characterized by X-ray diffraction technique. The catalytic tests (P = 1 atm, T = 488 K, H2/CO = 2, GHSV=1800 h-1) indicate that with addition of ceria, significant changes in CO conversion and hydrocarbon selectivities are observed. Also, the experiments show that the performance of 10 wt.% Co-CeO2/Al2O3 depends on the ceria concentration as well as on the pre-calcination temperature.     

无溶剂路线制备分子筛封装的钴基催化剂及其在费托合成制汽油反应中的应用（英文）

自2012年浙江大学肖丰收教授(J.Am.Chem.Soc.,2012,134,15173-15176)首次提出无溶剂法合成分子筛以来,该路线已备受关注.无溶剂合成分子筛方法具有废液少、产率高、安全系数高等优点.本文针对合成气经费托路线(FTS)一步法制备富含异构烷烃汽油馏分的研究,通过无溶剂研磨法制备了分子筛封装金属催化剂.一般来说,烷烃异构化催化剂的性能主要取决于分子筛的孔道结构及其酸性,其次是分子筛晶粒大小、结晶度和表面性质等因素.本文对比了三种具有相同拓扑结构的MFI分子筛(Silicalite-1,HZSM-5和NaZSM-5)对汽油和异构烷烃选择性的影响规律.结果显示,在CO转化率(～30%)近似相同的情况下,具有最弱酸性的Silicalite-1封装的Co颗粒表现出最高的汽油选择性(～70%)和异构烷烃选择性(～30.7%).这意味着正构烷烃异构化反应只需要弱酸即可实现,较强的酸性则会使其发生过度裂解反应.Py-IR谱图显示,Silicalite-1在1445 cm^-1附近的L酸是区别于NaZSM-5和HZSM-5的一个重要酸性位,可作为FTS路线制...     

铁基催化剂成型方式对浆态床费-托合成反应性能的影响

采用连续共沉淀方法制备了无定形Fe-Cu-K-SiO2催化剂,利用连续共沉淀与喷雾干燥成型技术相结合的方法制备了不同粒径的微球形Fe-Cu-K-SiO2催化剂.在接近反应工况的条件下对催化剂进行了浆态床费-托合成(FTS)反应性能评价,并对催化剂进行了物性表征.表征结果表明,无定形催化剂没有规整的外形和均一的粒径分布,微球形催化剂的表面光滑,球形度好,颗粒分布均匀.浆态床FTS反应评价结果表明,尽管无定形催化剂的初活性及最高活性较高,但蜡产物与催化剂的在线分离困难;随着成型时平均粒径的增大,微球形催化剂的活性降低,但失活速率减慢,烃产物选择性向轻组分方向偏移,容易实现蜡产物与催化剂的在线分离.     

Secondary reactions of ethylene and propylene in the Fischer-Tropsch synthesis on cobalt-aluminum and cobalt-chromium catalysts

The only secondary reaction of olefins in the Fischer-Tropsch synthesis on Co/SiO₂·Al(III) and Co/SiO₂·Cr(III) with 2.7·10⁻⁶ and 4.0·10⁻⁶ g-ion/m² cation concentration in the support matrix, respectively, is dimerization of ethylene to give a four-carbon intermediate, which participates in the growth of C-C bond chains according to the classical FT synthesis mechanism. When the chromium concentration is increased by a factor of 1.7, secondary ethylene reactions occurring on the acid sites of the catalyst are also observed. When the aluminum concentration is increased by a factor of 3.4, we observe the oligomerization of ethylene and propylene. The secondary reactions of ethylene mainly result in linear hydrocarbons, while oligomerization involving propylene gives a significant amount of branched hydrocarbons. __________ Translated from Teoreticheskaya i éksperimental’naya Khimiya, Vol. 44, No. 2, pp. 115–120, March–April, 2008.     

Time dependence of the activity and selectivity of a cobalt-containing catalyst in Fischer-Tropsch synthesis

Increasing the working time of the catalyst led to a change in the surface concentration of various intermediates. The activity of the catalyst decreased principally as a result of the decrease in the rate of methane formation. The probability of chain growth increases via alkyl intermediates and the contribution of secondary reactions in the process decreases. In this way the selectivity with respect to C₅₊ hydrocarbons increases, but the content of these products in the C₂₊ fraction decreases. __________ Translated from Teoreticheskaya i éksperimental’naya Khimiya, Vol. 42, No. 6, pp. 364–370, November–December, 2006.     

Product distributions of Fischer-Tropsch synthesis over Co/AC catalyst

The product distributions of Fischer-Tropsch synthesis over Co/AC catalyst are investigated under different reaction conditions in an integral fixed bed reactor.It is found that the product distributions deviate from the ASF distribution.The deviation from ASF distribution is analyzed by taking the readsorption of alkenes and the following secondary reaction into consideration.It is noted that the contents of alcohol,alkene and alkane decline with the increasing carbon number,showing a slighter declining tendency of alkanes than those of alkenes and alcohols.It is also found that high temperature,space velocity,H2/CO in feed gas and low pressure are preferential for light hydrocarbons and alcohols while against the chain propagation.The effect of space velocity on the product distributions especially on the light products is not obvious.It is noticed that low temperature,space velocity,H2/CO and high pressure lead to high contents of alcohols;high temperature,H2/CO and low space velocity lead to high contents of alkanes.The effect of pressure on the amounts of alkanes is not significant;high space velocity and low temperature,pressure,H2/CO are preferential for alkenes.     

Recent advances in understanding the key catalyst factors for Fischer-Tropsch synthesis

Catalytic conversion of synthesis gas (CO+H₂) into hydrocarbons, also known as Fischer-Tropsch (FT) synthesis, is a crucial reaction for the transformation of non-petroleum carbon resources such as coal, natural gas, shale gas, coal-bed gas and biogas, as well as biomass into liquid fuels and chemicals. Many factors can influence the catalytic behavior of a FT catalyst. This review highlights recent advances in understanding some key catalyst factors, including the chemical state of active phases, the promoters, the size and the microenvironment of active phase, which determine the CO conversion activity and the product selectivity, particularly the selectivity to C₅₊ hydrocarbons.