Production of core/shell polystyrene/poly(3,5-xylidine) composite particles by chemical oxidative seeded dispersion polymerization

Micron-sized monodispersed polystyrene (PS)/poly(3,5-xylidine) (PXy) composite particles were produced by chemical oxidative seeded dispersion polymerization of 3,5-xylidine at 20 °C with 1.6-μm-sized monodispersed PS seed particles in HCl aqueous solution, the pH of which was always kept at 2.5 with a pH stat. The composite particles produced consisted of a PS core and a PXy shell. Received: 16 December 1998 Accepted in revised form: 25 March 1999     

Production of micron-sized monodispersed core/shell composite polymer particles by seeded dispersion polymerization

 The effect of the weight ratio of seed polymer/monomer on the morphology of the poly(methyl methacrylate) (PMMA)/polystyrene (PS) monodispersed composite particles produced by batch seeded dispersion polymerization of styrene with 1.64-μm-sized monodispersed PMMA seed particles in a methanol/water medium (4/1 w/w) was examined. In the PMMA/PS weight ratios of 3/1 and 2/1, the composite particles had a clear morphology consisting of a PMMA core and a PS shell. In the ratio of 1/1, a lot of small PS domains were observed in the PMMA core though the PS shell was still formed. By stepwise addition of styrene monomer, the formation of the small PS domain was depressed and complete core/shell morphology was formed. Absorption/release treatments of toluene into/from the PMMA/PS (1/1 w/w) composite particles resulted in a drastic morphological change from the core/shell structure to a multi- layered one. Received: 2 February 1999 Accepted in revised form: 7 April     

Production of micron-sized, monodispersed, multilayered composite polymer particles by multistep seeded dispersion polymerization

 Micron-sized, monodispersed, poly(methyl methacrylate) (PMMA)/polystyrene (PS)/PMMA/PS multilayered composite particles were successfully produced by three-step seeded dispersion polymerizations in methanol/water media. The first seeded dispersion polymerization was carried out with 2-μm-sized, monodispersed PMMA particles.     

Morphology of micron-sized monodispersed poly(butyl methacrylate)/polystyrene composite particles produced by seeded dispersion polymerization

In order to develop the seeded dispersion polymerization technique for the production of micron-sized monodispersed core/shell composite polymer particles the effect of polymerization temperature on the core/shell morphology was examined. Micron-sized monodispersed composite particles were produced by seeded dispersion polymerizations of styrene with about 1.4-μm-sized monodispersed poly(n-butyl methacrylate) (Pn-BMA) and poly(i-butyl methacrylate) (Pi-BMA) particles in a methanol/water (4/1, w/w) medium in the temperature range from 20 to 90 °C. The composite particles, PBMA/polystyrene (PS) (2/1, w/w), consisting of a PBMA core and a PS shell were produced with 2,2′-azobis(4-methoxy-2,4-dimethyl valeronitrile) initiator at 30 °C for Pn-BMA seed and with 2,2′-azobis(isobutyronitrile) initiator at 60 °C for Pi-BMA seed. The polymerization temperatures were a little above the glass-transition temperatures (T _g) of both Pn-BMA (20 °C) and Pi-BMA (40 °C). On the other hand, when the seeded dispersion polymerizations were carried out at much higher temperatures than the T _g of the seed polymers, composite particles having a polymeric oil-in-oil structure were produced. Received: 14 October 1998 Accepted in revised form: 2 June 1999     

Production of electrically conductive, core/shell polystyrene/polyaniline composite particles by chemical oxidative seeded dispersion polymerization

Micron-sized, monodispersed, electrically conductive polystyrene (PS)/polyaniline (PAn) composite particles were produced by chemical oxidative seeded dispersion polymerization of aniline at 0 °C with 1.37-μm-sized, monodispersed PS seed particles in HCl aqueous solution, where the pH value was kept at 2.5 with a pH stat. The composite particles consisted of a PS core and a PAn shell. A pellet of the composite particles had a conductivity of 3.4 × 10⁻³ S/cm. Received: 5 April 2000 Accepted: 10 August 2000     

Production of micron-sized monodispersed composite polymer particles by seeded polymerization utilizing the dynamic swelling method

 In order to develop the seeded polymerization technique utilizing the dynamic swelling method (DSM) proposed by authors for the production of micron-sized mono-dispersed “composite” polymer particles consisting of two kinds of polymers, the seeded polymerization for the dispersion of ethyl methacry-late (EMA)-swollen PS particles prepared utilizing DSM was carried out. Monodispersed PS/poly(ethyl methacrylate) (PEMA) composite particles having 7 μm in diameter were produced by the addition of NaCl to lower the solubility of EMA in medium and by the addition of CuCl₂ as a water-soluble inhibitor to depress the by-production of submicron-sized PEMA particles. Received: 16 July 1996 Accepted: 10 October 1996     

Production of micron-sized monodispersed core/shell polymethyl methacrylate/polystyrene particles by seeded dispersion polymerization

 Micron-sized monodispersed polymethyl methacrylate (PMMA)/polystyrene (PS) (PMMA/PS=2/1, wt ratio) composite particles consisting of PMMA-core and PS-shell were successfully produced by seeded dispersion polymerization of styrene in a methanol/water medium in the presence of about 2 μm-sized monodispersed PMMA particles. From the view point of thermodynamic equilibrium, such a morphology is difficult to form by usual seeded polymerization in a polar medium such as water. It is concluded that seeded dispersion polymerization in which almost all monomers and initiators exist in the medium has an advantage to produce core/shell polymer particles in which polymer layers accumulate in their order of the production regardless of the hydrophobicity of polymers, because of high viscosity in polymerizing particles. Received: 9 December 1996 Accepted: 26 February 1997     

Preparation of polystyrene/poly (4-butyltriphenylamine) composite particles by chemical oxidative seeded dispersion polymerization

Polystyrene (PSt)/poly (4-butyltriphenylamine; PBTPA) composite particles was prepared by a chemical oxidative seeded dispersion polymerization of (4-butyltriphenylamine) with PSt seed particles that were prepared by nonaqueous dispersion polymerization of styrene. Monodisperse composite particles were obtained when the ratio of monomer to seed, the rate of monomer feed, and poly(N-vinyl pyrrolidone; PVP) concentration was appropriately selected. The introduction of PBTPA was confirmed by the presence of the characteristic absorption band attributed to PBTPA from a Fourier transform infrared spectra. The solvent extraction with ethyl acetate revealed that composite particles consisted of PSt core and PBTPA shell. Then two-dimensional arrays of composite particles were also fabricated.     

Production of micron-sized, monodisperse composite polymer particles having epoxy groups by seeded dispersion polymerization

 Micron-sized, monodisperse polystyrene (PS)/glycidyl methacrylate–divinylbenzene copolymer core/shell composite particles having epoxy groups in the shells were produced by seeded dispersion copolymerization of glycidyl methacrylate and divinylbenzene in an ethanol/water medium with 1.65-μm-sized, monodisperse PS seed particles. By chemical modifications of epoxy groups with sodium hydrogensulfite and dimethylamine, composite polymer particles having sulfonate and dimethylamino groups, respectively, in the shells were prepared. Received: 13 September 2000 Accepted: 31 January 2001     

Influence of particle diameter on the morphology of micron-sized, monodispersed composite polymer particles produced by seeded polymerization for the dispersion of highly monomer-swollen polymer particles

 Micron-sized, monodispersed polystyrene (PS)/poly (n-butyl methacrylate) (PBMA) composite particles, in which the PS domain(s) were dispersed in a PBMA continuous phase, were produced by seeded polymerization for dispersions of n-butyl methacrylate (BMA) swollen PS particles in a wide range of PS/BMA ratios in the presence of NaNO₂ as a water-soluble inhibitor. Moreover, in order to change the diameter of the composite particles at same PS/BMA ratio, PS/PBMA (1/150 w/w) composite particles were produced using five kinds of PS particles in a range of diameters from 0.64 to 3.27 μm as seeds. The percentages of the PS/PBMA composite particles having double and triple and over PS domains, which were thermodynamically unstable morphologies, increased with the increase in the diameter of BMA swollen PS particles. There was a clear influence of the size of the swollen particles on the morphology of the PS/PBMA composite particles produced. Received: 30 September 1999/Accepted: 18 April 2000     

Morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization for the dispersion of highly monomer-swollen polymer particles

 Monodispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles having 9.4 μm in diameter were produced by seeded polymerization for the dispersion of highly n-butyl methacrylate (BMA)-swollen PS particles, and their morphologies were examined. The highly BMA-swollen PS particles (about 150 times the weight of the PS seed particles) were prepared by mixing monodispersed 1.8 μm-sized PS seed particles and 0.7 μm sized BMA droplets prepared with an ultrasonic homogenizer in ethanol/water (1/2, w/w) medium at room temperature. After NaNO₂ aqueous solution as inhibitor was added in the dispersion, the seeded polymerization was carried out at 70 °C. In an optical microscopic observation, one or two spherical high contrast regions which consisted mainly of PS were observed inside PS/PBMA composite particles. In the PS domain, there were many fine spherical PBMA domains. Such morphologies were based on the phase separation of PS and PBMA within the homogeneous swollen particles during the seeded polymerization. Received: 04 June 1997 Accepted: 27 August 1997     

Morphology of anomalous polystyrene/ polybutyl acrylate composite particles produced by seeded emulsion polymerization

 Recently, we found that “golf ball”-like polystyrene (PS)/polybutyl acrylate (PBA) composite particles could be produced by seeded emulsion polymerization of butyl acrylate (BA) with PS seed particles. In this article, the effects of the polymerization temperature, BA monomer concentration, and the presence of 1-octanol, which is a good solvent for PBA and a poor solvent for PS in the polymerization, on the morphology was studied. Received: 25 February 1997 Accepted: 4 October 1997     

Preparation of poly(4-butyltriphenylamine) particles by chemical oxidative dispersion polymerization

Photoconductive poly(4-butyltriphenylamine) particles were prepared by a chemical oxidative dispersion polymerization. The utilization of statistical copolymer of methyl methacrylate with 2-hydroxyethyl methacrylate (30:70) as a dispersant afforded particles with the narrowest distribution when the other experimental conditions such as the rate of monomer feed, and the dispersant concentration were appropriately selected. Porous particles were obtained at 40 °C using poly(vinyl pyrrolidone) as a dispersant.     

Production of micron-sized, monodisperse, transformable rugby-ball-like-shaped polymer particles

Micron-sized, monodisperse, “rugby-ball-like” polymer particles were produced by seeded polymerization for the dispersion of (divinylbenzene/vinylbiphenyl/xylene)-swollen polystyrene particles prepared by utilizing the dynamic swelling method which the authors proposed in 1991. The shape of the composite polymer particle was reversibly transformed between a rugby-ball-like shape and a spherical one by absorbing/releasing toluene. Received: 24 January 2001/Accepted: 18 April 2001     

Influence of the swelling state of seed polymer particles with monomer on the morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization utilizing the dynamic swelling method

 Micron-sized mono-dispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/PBMA=2/1 by weight) having a heterogeneous structure in which many fine PBMA domains dispersed in a PS matrix near the particle surface were produced by seeded polymerization of n-butyl methacrylate (BMA) of which almost all had been absorbed by 1.8 μm-sized monodispersed PS seed particles utilizing the dynamic swelling method. The morphology was varied by changing the PS/BMA ratio and polymerization temperature. It was concluded that the swelling state of 2 μm-sized BMA-swollen PS particles in the seeded polymerization process is one of the important factors to control the morphology of the composite particles. Received: 27 November 1996 Accepted: 21 March 1997     

Synthesis of micron-sized, monodisperse polymer particles of disc-like and polyhedral shapes by seeded dispersion polymerization

Micron-sized, monodisperse polymer particles having unique disc-like and polyhedral shapes were produced by seeded dispersion polymerization of various methacrylates with 1.57 m-sized polystyrene seed particles in the presence of saturated hydrocarbon droplets in methanol/water. Such nonspherical shapes were controllable by the polymerization conditions.Part CCLX of the series Studies on Suspension and Emulsion     

Morphological investigations of crosslinked polystyrene microspheres by seeded polymerization

 Crosslinked polystyrene microspheres with novel surface and inner morphologies were synthesized by seeded polymerization following a seed-swelling method, using uncrosslinked polystyrene microspheres as seeds and a mixture of toluene, styrene (St), and divinylbenzene (DVB) as the swelling agent. With the increasing toluene/ (St+DVB) ratio, the crosslinked particles changed from smooth-surfaced spheres to deformed spheres with dimples or heavy dents at the surface. A single hole inside the spherical particles was produced at low St/DVB ratio, while higher St/DVB ratios gave irregular dented or dimpled particles. Ultrathin cross-section observation by TEM revealed a non-uniformly crosslinked inner structure. Received: 20 January 1998 Accepted: 14 April 1998     

Production of submicron-sized multihollow polymer particles by alkali/cooling method

Submicron-sized styrene-methacrylic acid copolymer particles, which were produced by emulsion copolymerization, were changed to those having multihollow structure by treating stepwise the emulsion as follows. First alkali treatment was carried out at higher temperature than the glass transition temperature and subsequently the emulsion was cooled by keeping it at room temperature. This was named alkali/cooling method. The effects of methacrylic acid content, pH, time and temperature in the alkali treatment on the formation of multihollow structure were clarified.Part CLV of the series Studies on suspension and emulsion     

Preparation of multihollow P(St-MAA) particles by sequence soap-free/soap emulsion polymerization and followed by stepwise alkali/acid posttreatment

The effects of ionic emulsifier, sodium dodecylbenzene sulfate (SDBS), on the formation of the multihollow structures in sub-micron sized polymer particles produced by alkali/acid posttreatment were investigated. The original latex particles with narrow size distribution were synthesized by a new sequence emulsifier-free/emulsifier emulsion copolymerization of styrene (St) and methacrylic acid (MAA). Results indicated that the pore size decreased and the pore number increased with the increase of SDBS amount, and the morphology of the posttreated latex particles was also significantly influenced by the introducing time of SDBS in the preparation of the original latex particles, and a suitable introducing time was 3 h of polymerization.     

Monodisperse micron-sized macroporous poly(styrene-co-divinylbenzene) particles by seeded polymerization

Macroporous poly(styrene-co-divinylbenzene) particles were produced in a micron-size range by two-stage swelling and continuous polymerization. The molecular weight of the polystyrene seed particles was controlled by incorporating a urethane acrylate. It was found that the porosity of the particles produced by the seeded polymerization was dependent on the molecular weight of the seed polymer. As the molecular weight of the polystyrene seed increased, the porous particles produced became macroporous. Interestingly, the high molecular weight of the polystyrene seed had a negligible influence on the change of porosity of the seeded polymerized particles. It is believed that the viscosity of the swollen droplet phase remained pretty high with the change in composition because the polystyrene seed copolymerized with urethane cacrylate had many side chains. Received: 16 December 1999 Accepted: 9 August 2000