A review on flame retardant technology in China. Part II: flame retardant polymeric nanocomposites and coatings

The progress of flame retarded polymer nanocomposites and coatings in China over the past decades are described in this review. Emphasis on flammability performance of polymer nanocomposites containing nanofillers, mainly layered inorganic compounds, nanofibers and nanoparticles, combined with conventional flame retardant additives are addressed based on the open literature. Polymeric coatings with improved flame retardancy prepared using a wide variety of additives and UV‐curing technology are also introduced. Derived from this research, the combination of multiple methods and technologies including catalyst and nanotechnology, is predicted to have a high probability to enhance char formation and improve the flame retardancy of polymeric materials. Copyright © 2011 John Wiley & Sons, Ltd.     

A review on potential development of flame retardant kenaf fibers reinforced polymer composites

Kenaf fibers have been extensively explored from the past few decades in polymer composites industries owing to its extensive adaptations, excellent properties together with its comparable mechanical properties to traditional glass fibers polymer composites. The combustibility or lowered flame retardancy hampered the diverse applications of kenaf fibers reinforced polymer composites, as it affects the mechanical strength and stiffness of composites during fire. Current review article intended to be a comprehensive source of published literature involving the flame retardants (FRs), types and applications of FRs and the fabrication of kenaf fibers reinforced polymer composites. This article will also provide a perfect data on the recent development of the FR kenaf fibers polymer composites with different FRs and explored its structural and semi‐structural industrial application for performing further research in this topic. Copyright © 2016 John Wiley & Sons, Ltd.     

Effect of a novel charring-foaming agent on flame retardancy and thermal degradation of intumescent flame retardant polypropylene

A new triazine polymer was synthesized by using cyanuric chloride, ethanolamine and ethylenediamine as raw materials. It is used both as a charring agent and as a foaming agent in intumescent flame retardants, designated as charring-foaming agent (CFA). Effect of CFA on flame retardancy, thermal degradation and mechanical properties of intumescent flame retardant polypropylene (PP) system (IFR-PP system) has been investigated. The results demonstrated that the intumescent flame retardant (IFR) consisting of CFA, APP and Zeolite 4A is very effective in flame retardancy of PP. It was found that when the weight ratio of CFA to APP is 1:2, that is, the components of the IFR are 64 wt% APP, 32 wt% CFA and 4 wt% Zeolite 4A, the IFR presents the most effective flame retardancy in PP systems. LOI value of IFR-PP reaches 37.0, when the IFR loading is 25 wt% in PP. It was also found that when the IFR loading is only 18 wt% in PP, the flame retardancy of IFR-PP can still pass V-0 rating, and its LOI value reaches 30.2. TGA data obtained in pure nitrogen demonstrated that CFA has a good ability of char formation itself, and CFA shows a high initial temperature of the thermal degradation. The char residue of CFA can reach 35.7 wt% at 700 °C. APP could effectively promote the char formation of the APP-CFA system. The char residue reaches 39.7 wt% at 700 °C, while it is 19.5% based on calculation. The IFR can change the thermal degradation behaviour of PP, enhance T_max of the decomposition peak of PP, and promote PP to form char, based upon the results of the calculation and the experiment. This is attributed to the fact that endothermic reactions took place in IFR charring process and the char layer formed by IFR prevented heat from transferring into inside of IFR-PP system. TGA results further explained the effective flame retardancy of the IFR containing CFA.     

软质聚氨酯泡沫塑料用无卤阻燃剂的研究

本文以羟基苯氧膦丙烯酸(CEPP)和三聚氰胺(MA)为原料合成了一种含磷、氮无卤阻燃剂(CMA),采用FT-IR表征了阻燃剂的化学结构,并将该阻燃剂用于软质聚氨酯泡沫(FPUF)的阻燃。用扫描电镜(SEM)研究了阻燃剂的加入对FPUF的形态的影响,通过LO I和垂直燃烧(Cal.117A)测试研究了该阻燃剂对FPUF的阻燃效果。结果表明,CMA可以有效提高FPUF的阻燃性:当CMA的添加量为10%时,FPUF即可通过Cal.117A测试,其LO I值也从17.3提高到23.0;随阻燃剂添加量的增加,FPUF的阻燃性能也逐渐提高。TG测试结果表明CMA的加入对FPUF的热稳定性没有多大影响。     

The anti-dripping intumescent flame retardant finishing for nylon-6,6 fabric

Nylon-6,6 fabric has been widely used in military and civilian area for many years. However, the melting drip problem has not been effectively solved despite the efforts made in the last two decades. An intumescent flame retardant system, containing ammonium polyphosphate, melamine and pentaerythritol, has been proved to be effective on preventing melting drip during burning of nylon-6,6 fabric in this study. The LOI and the vertical flammability test indicate that this IFR (intumescent flame retardant) system could improve the flame retardancy and impart dripping resistance to nylon-6,6 fabric. Thermal behaviour of nylon-6,6 fabric treated with IFR system was investigated by thermogravimetric (TG) and differential scanning calorimetric(DSC) experiments. The results indicate that char residue of treated samples are above 13%, and the highest value could reach up to 24% at 750 °C which is much higher than that of the untreated fabric. SEM graphs of residue of treated and untreated nylon-6,6 fabric show that IFR could promote formation of residual char which impart anti-dripping property to nylon-6,6 fabric. The tensile property test shows that tensile strength of treated fabric decreased.     

The effect of hBN on the flame retardancy and thermal stability of P-N flame retardant PA6

A novel thermally conductive Polyamide 6 (PA6) with good fire resistance was prepared by introducing a phosphorous-nitrogen flame retardant (FR) and platelet-shaped hexagonal boron nitride (hBN) into the matrix. With high thermal conductivity and good flame retardancy, the material is suitable for applications in electronic and electrical devices. The limiting oxygen index (LOI) changes for various loadings content of FR. However this formulation still does not show an ideal fire resistance, due to the appearance of melt dripping behavior during the UL 94 test. With the extra introduction of 3 vol% and 5 vol% hBN, the melt dripping behavior during the burning process completely disappeared. The hBN also increased the thermal conductivity. Furthermore PA6 compounded with FR and hBN showed a better thermal stability than neat PA6. The morphology of the char residues was investigated by scanning electron microscopy (SEM). The flaky hBN acted as the framework in the char structure and the rigid hBN could effectively break the bubble-shaped char on the surface of the residues which resulted in the enhancement of the strength and compactness of the char.     

Synthesis and thermal stability of a novel phosphorus-nitrogen containing intumescent flame retardant

A novel phosphorus-nitrogen containing intumescent flame retardant （P-N IFR） was prepared via the reaction of dichlor-opentate with N-methylaniline. The structure of the product was confirmed by ^1H NMR, ^31p NMR, MS and IR. TGA analysis showed it has effective thermal stability.     

含季戊四醇磷酸酯阻燃剂的合成与表征

采用1-氧代-4-羟甲基-2,6,7-三氧杂-1-磷杂双环[2.2.2]辛烷(PEPA)、三氯氧磷、双酚A和双酚S为反应物,合成了两个新型添加型阻燃剂:双酚A双[二(1-氧代-1-磷杂-2,6,7-三氧杂双环辛烷-4-亚甲基)]磷酸酯(BAPP)和双酚S双[二(1-氧代-1-磷杂-2,6,7-三氧杂双环辛烷-4-亚甲基)]磷酸酯(BSPP),通过元素分析、FT-IR和1H NMR等表征了标题化合物的结构,结果表明,所合成的标题化合物的结构与预期一致。热失重分析结果证明,BAPP和BSPP质量损失5%(wt)时的温度分别为343.6℃和352.3℃,600℃残余量分别达46.6%和55.5%,具有较高的热稳定性和结炭性能。阻燃性能实验证明,E-51环氧树脂中分别添加质量分数为18.2%(wt)的BAPP和BSPP时,极限氧指数分别为32.2%和31.8%,均能达到UL 94 V-0级。     

Organically modified montmorillonite as a synergist for intumescent flame retardant against the flammable polypropylene

Low flame retardant efficiency is a key bottleneck for currently available retardants against the flammable polypropylene (PP). Herein, the organically modified montmorillonite (OMMT) was utilized as a synergist for our previously reported intumescent flame retardant (IFR) that was constructed from ammonium polyphosphate (APP) and hyperbranched charring foaming agent (HCFA) to further enhance the retardant efficiency against PP. The resultant's combustion behavior was thoroughly investigated by cone calorimetry, limiting oxygen index (LOI), vertical burning test (UL‐94), and scanning electron microscopy (SEM). The results showed that 20% addition of IFR with OMMT showed a positive effect and improved the flame retardancy of the PP systems. Especially, addition of 2 wt% OMMT obviously increased the LOI values of PP systems with 20% total loading flame retardants from 29% to 31.5% and the samples meet V‐0 rating as well as the reduction of the heat release rate (HRR), total heat release (THR), CO₂, and CO production occurred. On the other hand, the SEM images were also revealed that OMMT initiated a dense and strong char on the surface of the material, which resulted in efficient flame retardancy of PP matrix during combustion. In addition, thermal degradation behavior discussed by thermogravimetric analysis (TGA) indicated that OMMT could improve the thermal stability of PP systems under high temperature, and promoted char residues of PP/IFR systems. Copyright © 2016 John Wiley & Sons, Ltd.     

A novel efficient halogen-free flame retardant system for polycarbonate

A novel silicon- and phosphorus-containing flame retardant, poly (9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide siloxane), P(DOPO-VTES) was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide(DOPO) and vinyltriethoxy silane(VTES). Its chemical structure was confirmed by FTIR. The thermal gravimetrical analysis (TGA) showed that P(DOPO-VTES) had good thermal stability and a high of char yield (86.31%) at 700 °C in nitrogen atmosphere. Its XRD patterns showed that this compound had a certain ordered structure. P(DOPO-VTES) was blended with polycarbonate (PC) together with montmorillonite(MMT) to prepare a series of organic-inorganic hybrids of flame retardant (PC)/P(DOPO-VTES)/MMT via melt blending. The thermal degradation behavior and flame retardancy of those hybrids were investigated with TGA, limiting oxygen index (LOI), vertical burning test (UL-94), and cone calorimeter. The LOI value of the flame-retardant PC systems could reach a maximal value of 32.8 when the content of P(DOPO-VTES) was 5 wt%. When 2 wt% MMT was added into the PC/5%P(DOPO-VTES) system, the UL-94 rating reached V-0. The possible flame retardant mode of MMT was studied via the dynamic rheological properties of the systems and the morphology of the chars remaining after the LOI test and the cone calorimeter test.     

Alumina nanoflake‐coated graphene nanohybrid as a novel flame retardant filler for polypropylene

γ‐Al₂O₃ nanoflakes are decorated on the surface of graphene nanosheets by hydrothermal method. The chemical structures, composition, and morphology of the graphene nanohybrid are characterized. Alumina nanoflake‐coated graphene nanohybrid is incorporated into polypropylene (PP) matrix by master batch‐based melt mixing method. The effects of alumina‐graphene nanohybrid on the thermal stability and combustion behavior of PP are investigated. More char residue is left for PP composite containing alumina‐graphene nanohybrid. Peak heat release rate of pure PP is greatly decreased by this nanohybrid, corresponding to 30.6% reduction. Fire safety of PP is considerably enhanced. Flame retardant mechanisms are concluded based on the combustion results and char analysis. The barrier effect of graphene and catalytic charring actions of γ‐Al₂O₃ nanoflakes make the contribution to the enhanced flame retardant properties.     

A novel phosphazene cyclomatrix network polymer: Design, synthesis and application in flame retardant polylactide

A novel phosphazene cyclomatrix network polymer poly(cyclotriphosphazene-co- pentaerythritol) (PCPP) was synthesized and characterized based on an attempt to look for a high efficient and green intumescent flame retardant. A series of flame retardant polylactide (FR-PLA) composites containing PCPP were prepared by melt blending method. Thermal degradation behavior and combustion properties of FR-PLA composites were evaluated through thermogravimetric analysis, UL-94 experiments, limiting oxygen index and cone calorimeter tests. It is found that the weight of residues for FR-PLA composites improved greatly with the addition of PCPP. Additionally, PCPP show a high flame retardant efficiency for PLA, UL-94 V-0 could be passed only containing 5 wt% PCPP. Fourier transform infrared spectra and scanning electronic microscopy investigations reveal that the residual chars are compact and foaming containing P-O-C structure, which restrains the development of fire and increases the flame retardant properties.     

Thermal degradation and flame retardancy of epoxy resins containing intumescent flame retardant

Pentaerythritol diphosphonate melamine-urea-formaldehyde resin salt, a novel cheap macromolecular intumescent flame retardants (IFR), was synthesized, and its structure was a caged bicyclic macromolecule containing phosphorus characterized by IR. Epoxy resins (EP) were modified with IFR to get the flame retardant EP, whose flammability and burning behavior were characterized by UL 94 and limiting oxygen index (LOI). 25 mass% of IFR were doped into EP to get 27.2 of LOI and UL 94 V-0. The thermal properties of epoxy resins containing IFR were investigated with thermogravimetry (TG) and differential thermogravimetry (DTG). Activation energy for the decomposition of samples was obtained using Kissinger equation. The resultant data show that for EP containing IFR, compared with EP, IFR decreased mass loss, thermal stability and R _max, increased the char yield. The activation energy for the decomposition of EP is 230.4 kJ mol⁻¹ while it becomes 193.8 kJ mol⁻¹ for EP containing IFR, decreased by 36.6 kJ mol⁻¹, which shows that IFR can catalyze decomposition and carbonization of EP.     

An amino trimethylene phosphonic acid-based chelated boric acid complex that works as a synergistic flame retardant for enhancing the flame retardancy of cotton fabrics

The chelating ligands of boric acid and amino trimethyl phosphonate prepared a novel flame retardant (BAP) for the cotton fabric. A stable chemical and coordination bond was formed on the surface of the cotton fibers by a simple three-curing finishing process to make the fabric exhibits excellent durable flame retardancy. Cotton fabrics' tensile strength and whiteness got substantially retained after BAP treatment. 90 g/L BAP-treated samples (3 curing times, 50 laundry cycles) showed good flame retardancy and durability, holding the largest limit oxygen index, 29.7%, and the shortest damage length, 61 mm. A condensed phase and gas phase synergistic flame retardant mechanism was concluded by thermogravimetric, cone calorimeter tests, and thermogravimetric infrared analysis.     

Flame retardant properties and mechanism of an efficient intumescent flame retardant PLA composites

The charring agent (CNCA‐DA) containing triazine and benzene rings was combined with ammonium polyphosphate (APP) to form intumescent flame retardant (IFR), and it was occupied to modify polylactide (PLA). The flame retardant properties and mechanism of flame retardant PLA composites were investigated by the limited oxygen index (LOI), vertical burning test (UL‐94), thermogravimetric analysis, microscale combustion calorimetry, scanning electron microscopy, laser Raman spectroscopy analysis and X‐ray photoelectron spectroscopy. The analysis from LOI and UL‐94 presented that the IFR was very effective in flame retardancy of PLA. When the weight ratio of APP to CNCA‐DA was 3:1, and the IFR loading was 30%, the IFR showed the best effect, and the LOI value reached 45.6%. It was found that when 20 wt% IFR was loaded, the flame retardancy of PLA/IFR still passed UL‐94 V‐0 rating, and its LOI value reached 32.8%. The microscale combustion calorimetry results showed that PLA/IFR had lower heat release rate, total heat release, and heat release capacity than other composites, and there was an obvious synergistic effect between APP and CNCA‐DA for PLA. IFR containing APP/CNCA‐DA had good thermal stability and char‐forming ability with the char residue 29.3% at 800°C under N₂ atmosphere. Scanning electron microscopy observation further indicated that IFR could promote forming continuous and compact intumescent char layer. The laser Raman spectroscopy analysis and X‐ray photoelectron spectroscopy analysis results indicated that an appropriate graphitization degree of the residue char was formed, and more O and N were remained to form more cross‐linking structure. Copyright © 2016 John Wiley & Sons, Ltd.     

Flame retardancy and thermal degradation of intumescent flame retardant polypropylene material

The flame retardancy and thermal degradation properties of polypropylene (PP) containing intumescent flame retardant additives, i.e. melamine pyrophosphate (MPyP) and charring‐foaming agent (CFA) were characterized by limiting oxygen index (LOI), UL 94, cone calorimeter, microscale combustion calorimetry, and thermogravimetric analysis (TGA). It has been found that the PP material containing only MPyP does not show good flame retardancy even at 30% additive level. Compared with the PP/MPyP binary system, the LOI values of the PP/MPyP/CFA ternary materials at the same additive loading are all increased, and UL 94 rating is raised to V‐0 from no rating (PP/MPyP). The cone calorimeter results show that the heat release rate and mass loss rate of some ternary materials decrease in comparison with the binary material. The microscale combustion calorimetry results indicate that the sample containing 22.5 wt% MPyP and 7.5 wt% CFA has the lowest heat release rate among all samples. The TGA results show that the thermal stability of the materials increases with the addition of MPyP, while decreases with the addition of CFA. Copyright © 2009 John Wiley & Sons, Ltd.     

A review on flame retardant technology in China. Part I: development of flame retardants

This paper provides an insight into some developments in flame retardants for different polymeric materials in China, primarily based on the publications that have appeared in the last 15 years. It focuses on the following aspects: halogen‐containing flame retardants, inorganic flame retardants (e.g. metal oxides and hydroxides, silicon‐containing materials, ammonium polyphosphate, red phosphorus, and expandable graphite), and organic flame retardants (e.g. aliphatic and aromatic phosphonates, nitrogen‐containing organics, and multi‐element organics). The inherently flame‐retardant polymer systems are also reviewed. The exploration of the novel flame retardants and flame‐retardant systems provides a powerful basis for the construction of flame‐retardant technologies and industrial applications in China. Copyright © 2009 John Wiley & Sons, Ltd.     

阻燃剂苯并咪唑的微波合成研究进展

苯并咪唑类化合物广泛应用于医药、农药等领域,也在阻燃剂中具有重要应用.因此,利用微波辅助方法快速、高效地合成苯并咪唑类化合物已成为近年来的研究热点,本文对此进行了综述,并从经济与规模化制备苯并咪唑等方面进行了展望.     

Synergistic effects of lanthanum oxide on a novel intumescent flame retardant polypropylene system

The effects of lanthanum oxide (La₂O₃) as a synergistic agent on the flame retardancy of intumescent flame retardant polypropylene composites (IFR-PP) were studied, and the new IFR system mainly consisted of the charring-foaming agent (CFA) and ammonium polyphosphate (APP). The limiting oxygen index (LOI), UL-94 test, thermogravimetric analysis (TGA), cone calorimeter (CONE) and scanning electron microscopy (SEM) were used to evaluate the synergistic effects of La₂O₃. It was found that when IFR was fixed at 20 wt% in IFR-PP composites, only a little amount of La₂O₃ could enhance LOI value and pass the UL-94 V0 rating test (1.6 mm). The TGA data showed that La₂O₃ could enhance the thermal stability of the IFR-PP systems at high temperature and effectively increase the char residue formation. The CONE results revealed that La₂O₃ and IFR could clearly change the decomposition behavior of PP and form a char layer on the surface of the composites, consequently resulting in efficient reduction of the flammability parameters, such as heat release rate (HRR), total heat release (THR), smoke production rate (SPR), total smoke production (TSP), ignition time (IT) and so on. The morphological structures observed by SEM demonstrated that La₂O₃ could promote to form the homogenous and compact intumescent char layer. Thus, a suitable amount of La₂O₃ plays a synergistic effect in the flame retardancy and smoke suppression of IFR composites.     

Formaldehyde-free flame retardant finishing of silk using a hydroxyl-functional organophosphorus oligomer

Flame retardancy is a desirable property for silk textiles, and it becomes necessity when silk textiles are for interior decorative use in building with public access. However, the flame retardant finishing technology available for silk has significant limitations. In this research, we studied the use of the combination of a hydroxyl-functional organophosphorus oligomer (HFPO) and 1,2,3,4-butanetetracarboxylic acid (BTCA) as a formaldehyde-free flame retardant finishing system for silk. When BTCA is applied to silk, most of BTCA reacts with the hydroxyl group on silk by single ester linkage. In the presence of HFPO, BTCA is able to bond HFPO onto silk by either a BTCA “bridge” between silk and HFPO or a BTCA-HFPO-BTCA cross-linkage between two silk protein molecules. We evaluated the flammability and physical properties of the silk fabric treated with HFPO and BTCA. The treated silk fabric demonstrated a high level of flame retardancy with modest loss in fabric tensile strength. The treated silk passed the vertical flammability test after 15 hand wash (HW) cycles. Increasing the HFPO concentration from 20% to 30% does not show significant improvement in the flame retardant performance of the treated silk. The thermal analysis data demonstrated that HFPO reduces silk's initial thermal decomposition temperature and promotes char formation.