The mechanisms of latex particle formation and growth in the emulsion polymerization of styrene using the surfactant sodium dodecyl sulfate

A new method is presented that provides experimental information which is qualitatively and quantitatively sensitive to assumptions made as to the mechanisms of free radical entry and of latex particle formation in emulsion polymerization systems. The method consists of (1) obtaining (by electron microscopy) the full particle-size distributions (PSDs) at several different times soon after the cessation of latex particle nucleation, (2) using these PSDs to determine the volume dependences of the various rate coefficients governing particle growth by fitting the data to the appropriate evolution equations, and (3) employing these empirical rate coefficients to find that time dependence of the nucleation rate which fits the early-time PSD (again using the evolution equations). This method is quite sensitive to mechanistic assumptions: for example, one is able to determine whether or not the nucleation rate is an increasing or decreasing function of time. The technique is applied to a styrene nucleation system employing sodium dodecyl sulfate as surfactant at well above the critical micelle conventration. The data cannot be fitted even qualitatively by a simple one-step nucleation mechanis, whether it involes micellar entry or homogeneous nucleation. It is found, on the other hand, that the results can be accurately fitted by assuming that coagulation events between primary colloidal particles, perhaps formed by homogeneous nucleation, dominate both the nucleation process and the entry of free radicals into mature latex particles. In addition, the data indicate that the rate of free radical entry into the latex particles decreases with increasing particle size, at least for particles of unswollen radius less than ca. 40 nm.     

An investigation of the effect of sodium dodecyl sulfate on quasi-emulsifier-free emulsion polymerization for highly monodisperse polystyrene nanospheres

A quasi-emulsifier-free emulsion polymerization for the synthesis of highly monodisperse polystyrene (PS) microspheres with the diameter less than 100 nm has been developed, which is similar to the conventional emulsifier-free emulsion polymerization except for the addition of a small amount of sodium dodecyl sulfate (SDS) below its critical micelle concentration. To study the effect of SDS on the polymerization, we first explored the nucleation mechanism, and supposed that mixed micelles of SDS and surface active styrene oligomers may be formed and provide indispensable loci for the growth of PS primary particles. As the precursor particles grow, they become unstable and tend to adsorb the rest of SDS not participating in the formation of mixed micelles on their surfaces. Thereby, it reduces the coagulation tendency of the particles, and results in a significant increase of the particle number density which was found to be directly proportional to the square of the surfactant concentration, along with the increase of the polymerization rate and the decrease of the size of final PS particles. In addition, the presence of the surfactant will shorten the duration of the nucleation and, thus, lead to the highly uniform size of PS nanospheres.     

Highly filled polystyrene-laponite nanocomposites prepared by emulsion polymerization

Polystyrene-based nanocomposite films containing up to 20 wt% laponite clay have been prepared by emulsion polymerization. Significant increases in the storage and tensile moduli were observed in both the glassy and rubbery state on laponite addition. However, whereas in the glassy state these increases were correlated with the extent of exfoliation of the laponite, in the rubbery state they were more dependent on the overall laponite content. These results are discussed in terms of the observed morphologies and micromechanical models for the reinforcing effect of rigid nano-sized filler particles.     

Synthesis of core-shell polystyrene nanoparticles by surfactant free emulsion polymerization using macro-RAFT agent

Novel approach for the synthesis of core-shell polystyrene nanoparticles by living hydrophilic polymer consisting of thiocarbonyl thio end group is reported. The surfactant free emulsion polymerization of styrene in the presence of macro-RAFT (reversible addition fragmentation chain transfer) agent is carried out to synthesize stable latex particles with smaller particle size. A macro-RAFT agent is prepared by homopolymerization of sodium styrene sulfonate (NaSS) in aqueous phase by using dithioester as chain transfer agent. This synthesized polystyrene sulfonate-sodium (PSS-Na) based macro-RAFT agent, which is essentially water soluble macromolecular chain transfer agent used for the surfactant-free batch emulsion polymerization of styrene. Transmission electron microscopy (TEM) study of the synthesized colloids shows the narrow particle size distribution with core-shell morphology.     

Polystyrene/MMT nanocomposites prepared by soap-free emulsion polymerization with high solids content

Polystyrene/montmorillonite (PSt/MMT) nanocomposite latexes have been synthesized by soap-free emulsion polymerization using MMT clay platelets as stabilizer. Small amounts of methacrylic acid were used as auxiliary monomer to promote clay adhesion to the surface of the particles. Overall solids content of the composite latexes in complete absence of coagulation of up to 30.7?wt% are reported under batch conditions. The 3?wt% MMT clay platelets were sufficient to maintain the colloidal stability and increasing MMT clay content resulted in the increase of particle diameter due to the improved viscosity of reaction medium. Transmission electron microscopy results demonstrate the existence of MMT platelets on the particle surface. X-ray diffraction spectroscopy (XRD) results show that an exfoliated structure of PSt/MMT nanocomposites was obtained in this study with the absence of d₀₀₁ diffraction peak of MMT in the XRD region.     

On the kinetics and particle size polydispersity of the styrene emulsion polymerization using aerosol MA80 and sodium dodecyl sulfate as surfactants

It is well known that narrower particle size distributions are obtained when Aerosol MA80 is used as surfactant in emulsion polymerization compared with other surfactants. Some researchers have published hypotheses to explain this characteristic of MA80; however, it is the opinion of the authors that there are other factors that must be taken into account. This work discusses, with emphasis on the amplitude of the PSD, the effect of the type and initial concentration of surfactant (SDS and MA80) on kinetic aspects of emulsion polymerization of styrene. Similarities and differences between the polymerizations effected with the surfactants under study are discussed in terms of the physicochemical behavior of the surfactants.     

Effect of temperature on styrene emulsion polymerization in the presence of sodium dodecyl sulfate. II

The batch emulsion polymerization kinetics of styrene initiated by a water‐soluble peroxodisulfate at different temperatures in the presence of sodium dodecyl sulfate was investigated. The curves of the polymerization rate versus conversion show two distinct nonstationary‐rate intervals and a shoulder occurring at a high conversion, whereas the stationary‐rate interval is very short. The nonstationary‐state polymerization is discussed in terms of the long‐term particle‐nucleation period, the additional formation of radicals by thermal initiation, the depressed monomer‐droplet degradation, the elimination of charged radicals through aqueous‐phase termination, the relatively narrow particle‐size distribution and constant polydispersity index throughout the reaction, and a mixed mode of continuous particle nucleation. The maximum rate of polymerization (or the number of polymer particles nucleated) is proportional to the rate of initiation to the 0.27 power, which indicates lower nucleation efficiency as compared to classical emulsion polymerization. The low activation energy of polymerization is attributed to the small barrier for the entering radicals. The overall activation energy was controlled by the initiation and propagation steps. The high ratio of the absorption rate of radicals by latex particles to the formation rate of radicals in water can be attributed to the efficient entry of uncharged radicals and the additional formation of radicals by thermally induced initiation. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1477–1486, 2000     

Slightly surface-functionalized polystyrene microspheres prepared via Pickering emulsion polymerization using for electrophoretic displays

Europium (III) (Eu(3+))-doped nanoporous silica spheres were synthesized, and the states of Eu(3+) ions in the silica framework structure were investigated. The ordered nanopores were preserved with the doping at the Eu(3+) molar concentration to Si up to 10 mol%, and the O-Si-O and Si-OH groups in the structures were clearly rearranged with the doping, indicating the interaction of Eu(3+) with the O atoms. The significant morphological changes in the spheres were observed with the doping. The photoluminescence spectral shapes due to the transitions of (5)D(0)-(7)F(1) and (5)D(0)-(7)F(2) were indicative of the presence of the Eu(3+) in an environment of a low symmetry. It was found that the Eu(3+) was located inside the silica framework to electrostatically interact with the environmental O atoms, which would prevent the aggregation among Eu(3+) ions to show the efficient luminescence. Therefore, the interactions between the Eu(3+) ions and silica framework structures in the spheres were successfully clarified.     

Suppression of surfactant interferences in anodic stripping voltammetry by sodium dodecyl sulfate

It was investigated whether interferences from surfactants in anodic stripping voltammetry (ASV) could be remedied by the anionic surfactant sodium dodecyl sulfate (SDS) which causes little or no interference in itself. Cadmium and lead were used as test analytes, and measurements were performed in acetate buffer as well as in 0.1 M HNO₃. One hundred parts per million of the interfering surfactant was added. SDS eliminated severe interference from the non-ionic surfactants Triton^© X-100 and dodecyl octaethylene glycol ether as well as from the polymer polyethylene glycol 6000 and from the cationic surfactant cetyl trimethyl ammonium bromide. SDS could not remedy the extraordinarily severe interference from the cationic surfactant cetyl pyridinium chloride. Two anionic surfactants were also tested as interferents but they had little detrimental effect on the ASV signals. The effect of SDS was explained by the formation of mixed micelles which scavenge the interferent in the bulk solution and by competitive displacement of the interferent at the electrode surface.     

Synthesis of exfoliated polystyrene/montmorillonite nanocomposite by emulsion polymerization using a zwitterion as the clay modifier

Montmorillonite (MMT) was modified with zwitterion aminoundecanoic acid (AUA). First AUA was protonized to facilitate molecules to get into the galleries of the montmorillonite to accomplish ion exchange, and the carboxyl groups were then ionized in the alkaline aqueous media to enable exfoliation of the clay. It was demonstrated by rheological measurements and atomic force microscopic studies that exfoliation of the clay driven by the electrostatic repulsion took place in an alkaline medium. Polystyrene/montmorillonite (PS/MMT) nanocomposite was synthesized via emulsion polymerization in the presence of the modified MMT. The exfoliated microstructure of the composites was studied by the X-ray diffraction and transmission electron microscopy. The exfoliated PS/MMT nanocomposite showed a greatly improved modulus, a higher glass transition temperature and a better thermal stability compared to the neat polystyrene and the intercalated PS/MMT composites.     

Synthesis of poly(methyl methacrylate) nanocomposites via emulsion polymerization using a zwitterionic surfactant

The synthesis of nanocomposites via emulsion polymerization was investigated using methyl methacrylate (MMA) monomer, 10 wt % montmorillonite (MMT) clay, and a zwitterionic surfactant octadecyl dimethyl betaine (C18DMB). The particle size of the diluted polymer emulsion was about 550 nm, as determined by light scattering, while the sample without clay had a diameter of about 350 nm. The increase in the droplet size suggests that clay was present in the emulsion droplets. X-ray diffraction indicated no peak in the nanocomposites. Transmission electron microscopy showed that emulsion polymerization of MMA in the presence of C18DMB and MMT formed partially exfoliated nanocomposites. Differential scanning calorimetry showed an increase of 18 degrees C in the glass transition temperature (Tg) of the nanocomposites. A dynamic mechanical thermal analyzer also verified a similar Tg increase, 16 degrees C, for the partially exfoliated nanocomposites over poly(methyl methacrylate) (PMMA). Thermogravimetric analysis indicated a 37 degrees C increase in the decomposition temperature for a 20 wt % loss. A PMMA nanocomposite with 10 wt % C18DMB-MMT was also synthesized via in situ polymerization. This nanocomposite was intercalated and had a Tg 10 degrees lower than the emulsion nanocomposite. The storage modulus of the partially exfoliated emulsion nanocomposite was superior to the intercalated structure at higher temperatures and to the pure polymer. The rubbery plateau modulus was over 30 times higher for the emulsion product versus pure PMMA. The emulsion technique produced nanocomposites of the highest molecular weight with a bimodal distribution. This reinstates that exfoliated structures have enhanced thermal and mechanical properties over intercalated hybrids.     

Micelles in mixtures of sodium dodecyl sulfate and a bolaform surfactant

Mixtures composed of water, sodium dodecyl sulfate (SDS), and a bolaform surfactant with two aza-crown ethers as polar headgroups (termed Bola C-16) were investigated by modulating the mole ratios between the components. The two surfactants have ionic and nonionic, but ionizable, headgroups, respectively. The ionization is due to the complexation of alkali ions by the aza-crown ether unit(s). Structural, thermodynamic, and transport properties of the above mixtures were investigated. Results from surface tension, translational self-diffusion, and small angle neutron scattering (SANS) are reported and discussed. Interactions between the two surfactants to form mixed micelles result in a combination of electrostatic and hydrophobic contributions. These effects are reflected in the size and shape of the aggregates as well as in transport properties. The translational diffusion of the components in mixed micelles, in particular, depends on the Bola C-16/SDS mole ratio. Nonideality of mixing of the two components was inferred from the dependence of the critical micelle concentration, cmc, on the mole fraction of Bola C-16. This behavior is also reflected in surface adsorption and in the area per polar headgroup at the air-water interface. SANS data analysis for the pure components gives results in good agreement with previous findings. An analysis of data relative to mixed systems allows us to compute some structural parameters of the mixed aggregates. The dependence of aggregation numbers, nu(T), on the Bola C-16/SDS mole ratio displays a maximum that depends on the overall surfactant content and is rationalized in terms of the nonideality of mixing. Aggregates grow perpendicularly to the major rotation axis, as formerly observed in the Bola C-16 system, and become progressively ellipsoidal in shape.     

Anionic surfactant for silica-coated polystyrene composite microspheres prepared with miniemulsion polymerization

Raspberry-like composite microspheres with polystyrene (PS) cores and silica shell were prepared through miniemulsion polymerization by using the anionic sodium dodecyl sulfate (SDS) as a surfactant and 1-vinylimidazole (1-VID) as an auxiliary monomer. The strong acid–base interaction between acidic hydroxyl groups of silica surfaces and basic amino groups of 1-VID promote the formation of long-term stable PS/SiO₂ nanocomposite microspheres. Transmission electron microscopy TEM studies indicated that the acid–base interaction between silica nanoparticles and auxiliary monomer was strong enough for the formation of colloidally stable composite microspheres, which have raspberry-like morphology. Influences of several synthetic parameters, such as initial silica amount, the amount of auxiliary monomer 1-VID, and SDS concentration on the polymerization stability, diameters, and morphology of the composite microspheres were studied. A tentative mechanism of the formation of nanocomposite particles was proposed.     

Sulfonated polystyrene ionomers prepared by emulsion copolymerization of styrene and sodium styrene sulfonate

Sulfonated polystyrene (S–PS), which is of considerable scientific and technological interest, has been traditionally prepared by the sulfonation of preformed polystyrene. This report describes the preparation and properties of S–PS prepared by emulsion copolymerization of styrene and sodium styrene sulfonate. S–PS prepared by copolymerization gave solubility, solution behavior and thermal characteristics that are consistent with an ionomeric structure. The solubility characteristics indicated some chain-to-chain sulfonate heterogeneity. Thermal analysis studies indicated that the glass transition does not increase with increasing sulfonate content. This is contrary to what has been observed for S–PS prepared by sulfonation and suggests that the S–PS prepared by copolymerization is fundamentally different in structure than S–PS prepared by sulfonation of polystyrene.     

Thermal and flammability properties of polyethersulfone/halloysite nanocomposites prepared by melt compounding

This paper presents a study of polyethersulfone (PES)/halloysite nanotube (HNTs) nanocomposites prepared by melt compounding either through a simple extrusion process or via a water-assisted extrusion procedure. Scanning and transmission electron microscopy techniques are combined with rheological measurements to assess the influence of polymer end groups (–Cl or –OH) and water injection on the HNTs dispersion state. A morphological transition form microcomposite to nanocomposite is achieved when replacing –Cl chain ends of PES by –OH groups, especially when water is injected during processing. By a combination of Soxhlet extraction and thermogravimetric analysis, we show that some PES(OH) chains are covalently bonded onto the aluminosilicate surface during extrusion. A mechanism describing the physico-chemical action of water is presented. The best system in terms of clay dispersion has been retained to characterize PES-HNTs nanocomposites with respect to their thermo-mechanical, thermal and fire (mass loss calorimetry and UL-94) properties. Dynamic mechanical analysis shows a significant enhancement in the storage modulus of halloysite-based nanocomposites when compared to the unfilled matrix. The improved thermal and thermo-oxidative stability of PES in presence of HNTs is mainly attributed to the labyrinth effect provided by individually dispersed nanotubes, which is reinforced during the decomposition process by the formation of a protective charred ceramic surface layer. The mechanism of action of HNTs for fire retardancy of PES presumably arises from a synergistic effect between physical (i.e. ceramic-like structure formation and mechanical reinforcement of the intumescent char) and chemical (i.e. charring promotion) processes taking place in the condensed phase. According to this study, the straightforward and cost-effective melt compounding route could pave the way for future development of high-performance nanoscale polymeric materials combining enhanced thermal properties and excellent flame retardant behaviour.     

Hair protein removal by sodium dodecyl sulfate

The effect of sodium dodecyl sulfate (SDS) on protein loss was studied. Three kinds of human hair were tested by rubbing or immersion in water or immersion in SDS solution, at 25, 40 and 70 degrees C. Under friction, hair treated with SDS solution loses seven times more protein than in water, while by immersion, protein loss is roughly two times higher in SDS than in water. Protein loss increases at higher temperatures. Estimated activation energy values for protein loss by immersion are 69+/-22 kJ mol(-1) for blended brown hair; 40+/-12 kJ mol(-1) for blond hair (tip-end region) and 61+/-4 kJ mol(-1) for blond hair (root-end region) for samples treated in water, while 53+/-8, 7+/-5 and 32+/-8 kJ mol(-1) were the corresponding activation energy values for samples treated in 5% SDS solution. These values indicate that protein loss is mainly a diffusion-controlled process. The more damaged the hair, the lower the activation energy and the higher the protein loss. From these data, it can be estimated that daily care shampooing at room temperature will cause opacity and combing difficulties in 1 year and split ends after 3 years by removal of all cuticle layers.     

Determination of trace tin by solid substrate-room temperature phosphorimetry using sodium dodecyl sulfate as sensitizer

The effects of different surfactants on solid substrate-room temperature phosphorescence (SS-RTP) properties of Sn(4+)-morin systems were investigated. It was found that the SS-RTP intensity of luminescence system was increased greatly in presence of sodium dodecyl sulfate (SDS). A new highly sensitive method for the determination of trace tin has been proposed based on sensitization of SDS on SS-RTP intensity of morin-tin system on the filter paper substrate. The linear dynamic range of this method is 8.0-112 ag per spot (with the volume of 0.4 microl per spot) with a detection limit of 4.0 ag per spot, and the regression equation is DeltaIp=199.7+3.456m(Sn(IV)) (ag per spot), with the correlation coefficient r=0.9998 (n=7). This simple, rapid and reproducible method has been applied to determine the amount of tin in real samples with satisfactory results.     

Microemulsion polymerization of styrene stabilized by sodium dodecyl sulfate and diethylene glycol monoalkyl ether

The effects of the cosurfactants diethylene glycol monoalkyl ether [C _i H_{2 i +1}O(CH₂CH₂O) _j OH (C _i E _j ; i=4, 6 and j=1, 2)] on the formation of an oil-in-water styrene (ST) microemulsion and the subsequent free radical polymerization were studied. For comparison, the data for the C _i H_{2 i +1}OH (C _i OH; i=4, 6) systems obtained from the literature were also included in this work. Sodium dodecyl sulfate was used as the surfactant. The pseudo three-component phase diagram (macroemulsion, microemulsion and lamellar gel phases) was constructed for each cosurfactant. The primary parameters selected for the polymerization study are the concentrations of cosurfactant and styrene. The number of latex particles nucleated is much smaller than that of the microemulsion droplets initially present in the reaction system. Limited flocculation of the latex particles occurs to some extent during polymerization. Among the cosurfactants investigated, the C₄OH-containing polymerization system is the least stable. By contrast, the diethylene glycol monoalkyl ether group of C _i E _j tends to enhance the latex stability. C _i E _j is more effective in stabilizing the ST microemulsion and the subsequent polymerization in comparison with the C _i OH counterpart. Received: 24 December 1999 Accepted: 9 February 2000