Performance prediction of Co-injection self-reinforced composites parts based on temperature field

In this paper, polypropylene (PP) was used as raw material to prepare rectangular parts. The temperature change data of the reinforcement with different molding parameters during the filling process were collected by using the injection molding temperature visualization experimental analysis platform. The electronic universal mechanical testing machine (EMUTM) was used for mechanical testing, and the micro-morphology of co-injection self-reinforced composites(CI-SRCs) parts and conventional parts with different temperature fields was observed and analyzed by Polarizing microscope (PLM) and Wide angle X-ray diffraction (WAXD), and the dimensionless equations among four variables (including molding parameters, area ratio of critical temperature field, area ratio of skin layer and mechanical properties) were established. From the results, it was found that the tensile properties of CI-SRCs parts with different molding parameters are superior to that of conventional parts, with a maximum increase of 18.64%. The overall performance of CI-SRCs parts is positively correlated with the performance of the reinforcement, and the performance of reinforcement is mainly determined by the area ratio of skin layer. The difference in the micromorphology characteristics of the parts depends on the change in the temperature field. Therefore, through microscope observation and simulation software analysis, it was obtained that the theoretical critical temperature field forming the orientation skin of the parts was 154.88 °C, and the temperature visualization platform was used to correct the critical temperature field obtained by simulation, and the real critical temperature field was about 170 °C. In the randomized trials, the simulated and actual area ratio of skin layer were in good agreement, with a maximum deviation of 8.9%, which proved that it was reliable to estimate the skin layer area ratio based on theoretical critical temperature field through the change of molding parameters, and then to predict the performance change of the parts.     

Ferroelectric liquid crystal siloxane homo and copolymers

Several new chiral liquid crystal siloxane homopolymers and copolymers have been synthesized and studied as to their mesomorphic and ferroelectric behaviour. Almost all of them exhibit chiral smectic C phases over wide temperature ranges. DSC and X-ray measurements are presented; spontaneous polarizations, response times and tilt angles are also given. Some of the spontaneous polarizations are very high, more than 100 nC/cm², and the response times are found to be among the fastest for liquid-crystalline polymers, less than 1 ms.     

Comparison between self-reinforced composites based on ultra-high molecular weight polyethylene fibers and isotropic UHMWPE

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Cyclic homo and block copolymers through sequential double click reactions

Well‐defined linear α‐anthracene‐ω‐maleimide functionalized polystyrene (l‐Anth‐PS‐MI) and linear α‐alkyne‐ω‐maleimide functionalized poly(tert‐butyl acrylate) (l‐alkyne‐PtBA‐MI) homopolymers, and linear α‐anthracene‐ω‐maleimide functionalized PS‐b‐PtBA (l‐Anth‐PS‐b‐PtBA‐MI) and linear α‐anthracene‐ω‐maleimide functionalized PS‐b‐poly(ε‐caprolactone) (PCL) (l‐Anth‐PS‐b‐PCL‐MI) block copolymers were obtained via combination of atom transfer radical polymerization (ATRP)/ring opening polymerization (ROP) and azide‐alkyne click reaction strategy. Subsequently, these linear homo and block copolymers were efficiently clicked via Diels‐Alder reaction to give their corresponding cyclic homo and block copolymers at reflux temperature of toluene for 48 h under 7–4 × 10^?5 M conditions. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Thermal behaviour of gypsum based composites

DTA/TG and X-ray investigations were carried out on different building composites in order to examine their relative hydration processes. The presence of lime, hemihydrate gypsum, ferosilicate, and some other wastes as leaner and hydrophobic additive in different proportions into composites provokes hydration reactions, leading to calcium silicate hydrate (CSH), ettringite and an intermediate phase formation with varying chemical composition of calcium, aluminum, silicon and sulfur. DTA curves indicate several transformations taking place between composites components, related to hydration of some phases. The content of ettringite component corresponds to the properties and it is used as an indicator for the possibility of industrial application. It is found out that gypsum based cementitious binders could be used as building material in the industry. The same time it is confirmed that the selected wastes could be considered as secondary raw materials.     

Continuous process for ATRP: Synthesis of homo and block copolymers

Continuous ATRP of MMA was carried out in a flow tubular reactor with varying flow rate, temperature, and [monomer]/[initiator] ratios. Changing the flow rate directly relates to the reaction time. This process produces polymer continuously with the conversion increasing with decreasing flow rate. The molecular weight (relating to the flow rate) increases linearly with conversion which is also observed when the [monomer]/[initiator] ratio was changed. The effect of altering the reaction temperature was studied and the apparent activation energy of the propagation reaction of MMA in this system was calculated to be ∼56.9 kJ mol⁻¹, close to the values reported previously. Preparation of diblock copolymers is also reported with varying comonomers and the conversion, and SEC results suggested that this continuous system is an excellent and facile way to have a continuous ATRP process.     

Study on mechanical properties of co-injection self-reinforced single polymer composites based on micro-morphology under different molding parameters

Self-reinforced single polymer composites (SRCs), which are fabricated by combining the same type of polymer with different properties into one body, have high specific strength, no interfacial heterogeneity, and ease of recycling. To better understand the relationship between the micro-morphology and mechanical properties of SRCs, the co-injection molding process was used in this study to process SRCs parts with different molding parameters and obtain the co-injection self-reinforced single polymer composites parts(CI-SRCs parts). Further, the micro-morphology of CI-SRCs parts were observed by polarizing microscope (PLM), scanning electron microscope (SEM), differential scanning calorimetry (DSC) and wide Angle X-ray diffraction (WAXD). From the results, it was found that the tensile properties of CI-SRCs parts with different molding parameters were improved by up to 23.94% compared with the conventional parts. Through PLM observation, it is found that the section shape of CI-SRCs parts perpendicular to the flow direction shows a double ‘skin-core’ structure, and the area ratio of skin layer was higher than that of conventional parts, with a maximum increase of 68%. The low-temperature and low-speed environment were conducive to the formation of skin layer, and the tensile property of CI-SRCs parts were positively correlated with the area ratio of skin layer. SEM was carried out on the skin layer near the fusion position of the interface, and the highly oriented ‘shish-kebab’ structure was observed. The 1D-WAXD pattern analysis shows that the crystallinity of CI-SRCs parts were lower than that of conventional parts, with a maximum reduction of 19.32%. The crystallinity of CI-SRCs parts were positively correlated with melt temperature gradient, and its tensile properties were negatively correlated with the change of crystallinity. The 2D-WAXD pattern analysis shows that the molecular orientation of CI-SRCs parts were higher than conventional parts, with the maximum increase of 37.44%. Low temperature and low speed can improve the molecular orientation of CI-SRCs parts, and the change of molecular orientations were positively correlated with the tensile properties of CI-SRCs parts. By means of response surface method, the molecular orientation obtained was the decisive factor affecting the performance of CI-SRCs parts. Furthermore, by means of the least squares minimization program, the dimensionless equations among molding parameters, micro-morphologies and mechanical properties were established. The prediction of mechanical properties of CI-SRCs parts based on micro-morphologies were realized, providing theoretical support for the ‘adjustability’ of CI-SRCs parts properties.     

Atomic force microscopy study of polypropylene-based self-reinforced composites

Self-reinforced composites are polymeric materials formed by a reinforcement core and a low-melting point skin, which acts as a matrix after the consolidation step. These materials are widely exploited in industrial applications for their mechanical resistance and durability, which are themselves influenced by processing conditions and polymer composition. In the present work, two similar polypropylene-based commercial fabrics were used to evaluate the surface modifications after laminate compaction and after artificial aging using atomic force microscopy. The results were correlated with the chemical and physical-chemical interactions obtained from scanning electron microscopy, transmission electron microscopy, raman and thermal analysis experiments. Single tape consolidated laminate before and after aging displayed different superficial features that can explain the differences in the macroscopic behavior of the two products.     

Dielectric behaviour of copolymers based on 2,2,2-trifluoroethyl methacrylate and cyano co-monomers

In the frame of a research aiming at developing new dielectric polymers containing CCN and CF substituents with strong dipole moment, statistical copolymers based on cyano monomers such as acrylonitrile (AN), methacrylonitrile (MAN), methylvinylidene cyanide (MVCN) and 2,2,2-trifluoroethylmethacrylate (MATRIF), were synthesized and characterized. Elemental analysis has shown that the molar percentages of AN and MAN in the copolymers were 45 mol.%, while only 5 mol.% of MVCN was incorporated in the poly(MVCN-co-MATRIF) copolymer. These copolymers exhibit glass transition temperatures, T_g, in the range of 70-90 °C. The dynamic dielectric analyses and their complex permittivities of these copolymers were studied versus the temperature and the frequency. Evidence of an α-relaxation phenomenon in the glass transition region, which is confirmed by the Vogel-Fulcher-Tammann (VFT) temperature dependence of the relaxation times, was assigned to the cooperative reorientation motions of the cyano groups. The values of dielectric strength (Δε) for the copolymers based on MATRIF were determined by Havriliak-Negami (HN) fitting from the dispersion curves, and can be related to the polarity of the monomer unit and to the packing of the macromolecular chains. These relaxations are sometimes overlapped by conduction phenomena due to ionic impurities at low frequencies and high temperatures dipolar losses. In the glassy state, the permittivity values of AN and MAN copolymers show an increase of polarity which makes them candidates for some applications amongst advanced electrical materials such as dielectric layer for capacitors.     

Synthesis of linseed oil based biodegradable homo and copolymers: role as multifunctional greener additives in lube oil

Abstract

Homopolymer of linseed oil and its four copolymers with styrene, 1-decene, isodecyl acrylate and octyl acrylate, respectively, have been synthesized in this present context. The prepared polymers are characterized by NMR and FTIR spectroscopy. The molecular weights have been measured by gel permeation chromatography. Their effectiveness as pour point depressant (PPD), viscosity index improver (VII) and their shear stability in terms of permanent shear stability index have been evaluated in lube oil. The copolymers acted as better PPDs than the homopolymer whereas the homopolymer of linseed oil excelled as VII. Further it was observed that all the prepared polymers were stable enough under severe mechanical shear.     

Preparation and properties of self-reinforced polypropylene/liquid crystalline polymer composites

A fast and potentially economic method for creating a composite material of polypropylene (PP) with liquid crystalline polymers (LCPs) was explored. The LCPs were dispersed in the PP matrix in a conventional extrusion process and subsequently drawn in order to obtain a highly uniaxially molecular orientation of the LCP fibres. The strongest mechanical properties were found after rapid cooling of the blend, which was optimally exploited in thin filaments where cooling was fast enough to prevent fibre break-up and/or orientation relaxation. To enable the production of extrudates which are thick enough to be cut into self-reinforced pellets, a fused multi-filament technology was developed. In this technology several thin filaments were extruded/drawn and rapidly cooled to a temperature between the crystallisation temperatures of the LCP and the PP. After solidification of the LCP, the single filaments were fused to a multifilament strand and further cooled to room temperature. The thick multifilament LCP reinforced PP strands were cut into pellets and used in injection-and compression-moulding processes. This processing took place between the melting temperature of the PP and the LCP, with retention of the aspect ratio and the molecular orientation of the LCP fibres.     

Self‐reinforced composites based on commercial PP woven fabrics and a random PP copolymer modified with quartz

Self‐reinforced composites based on commercial polypropylene (PP) woven fabrics and a random PP copolymer modified with quartz were obtained by film stacking. The effect of the incorporation of quartz on the materials fracture and failure behavior was studied through uniaxial tensile tests and quasi‐static fracture experiments. Acoustic emission analysis was also performed in situ in the tensile tests. A higher consolidation quality was obtained for the composites containing quartz. In the composite with random PP modified with 5 wt% quartz, the higher consolidation and the better dispersion of quartz particles positively impacted on the materials tensile and fracture behavior. From the results of acoustic emission analysis, fiber fracture appears as the dominant failure mechanism in the investigated composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Random copolymers of poly(butylene terephthalate): Effect of thiodiethylene terephthalate units on melting behaviour and crystallization kinetics

The melting behavior and the crystallization kinetics of poly(butylene terephthalate/thiodiethylene terephthalate) copolymers were investigated by DSC technique. The multiple endotherms were influenced both by T _c and composition. By applying the Hoffman—Weeks' method, T _m ⁰ the of the copolymers was derived. The isothermal crystallization kinetics was analyzed according to the Avrami's treatment. Values of the exponent n close to 3 were obtained, independently of T _c and composition. The introduction of thiodiethylene terephthalate units decreased the PBT crystallization rate. H _m was correlated to c _p for samples with different degree of crystallinity and the results were interpreted on the basis of the existence of an interphase.This revised version was published online in November 2005 with corrections to the Cover Date.     

Effects of montmorillonite interlayer micro-circumstance on the PP melting intercalation

1-Octadecyl-3-methylimidazolium chloride ([C₁₈ mim]Cl) is a kind of imidazolium ionic liquid with high thermal stability. [C₁₈ mim]Cl was used to modify pristine Na-montmorillonite and a series of organo-montmorillonite (OMMT) with different loading levels of 1-octadecyl-3-methylimidazolium cation ([C₁₈ mim]⁺) were obtained. X-ray diffraction (XRD) and thermogravimetric analysis (TGA) results show that there are different loading levels and aggregative state of [C₁₈ mim]⁺ in the interlayer of OMMT. The effects of OMMT interlayer micro-circumstances on the PP melting intercalation were studied by XRD and transmission electron microscopy (TEM). Results indicate that the melting intercalation of PP into the interlayer of OMMT is not only related with d-spaces but also has something to do with the interlayer micro-circumstance of OMMT. Based on these facts, three types of interlayer absorption models of [C₁₈ mim]⁺ in the interlayer of OMMT were conceived. In addition, the aggregative state of [C₁₈ min]⁺ in the interlayer of OMMT, interlayer polarity and d-spaces of OMMT were discussed. According to these models, we try to illustrate the effect of interlayer micro-circumstance of OMMT on the PP melting intercalation.     

Development of flame retarded self-reinforced composites from automotive shredder plastic waste

Multilayered self-reinforced composites were developed from a density-separated light fraction of automotive shredder waste of high polyolefin content, which can fulfil the current technical, safety and environmental requirements of structural materials. The significantly enhanced mechanical properties of the recycled composites were ensured by polypropylene fabric reinforcement; meanwhile, reduced flammability was obtained by modifying the matrix layers, made of secondary raw materials, with phosphorous-containing flame retardant additive. The results of the new flame retarded composite systems allowed the discussion of a novel mechanistic observation. The mechanical and flammability properties of the prepared self-reinforced composites are compared to conventional glass fabric reinforced composites and to compounds without reinforcement.     

Transfer of load from matrix to fiber in self-reinforced polymer composites

The tensile properties of self-reinforced polypropylene composites, obtained by rapid extension of an isotactic polypropylene/atactic polypropylene melt, have been measured and correlated to morphological parameters derived from x-ray experiments. The longitudinal morphology of the core-fibrils is found to be independent of sample composition, while the lateral thickness of the fibers varies between 220 Å for iPP and 110 Å for the blend containing 50 wt.% aPP. Critical fiber lengths, as a function of sample composition and the elastic modulus and the yield stress of the fibers, could be determined. While the number of corefibrils increases with mass fraction of atactic polypropylene, the length of the lateral interface between fiber and matrix and the interface volume decreases with increasing aPP mass fraction. It is shown that this interface is responsible for the mechanical behavior of the composite by effecting the transfer of load from matrix to fiber.     

Investigations on the melting behaviour of triglyceride nanoparticles

Suspensions of triglyceride nanoparticles have been proposed as carrier systems for intravenous administration of poorly water soluble drugs. Such nanosuspensions can easily be produced by homogenization of the melted triglyceride in an aqueous phase. Using special emulsifier blends it is possible to obtain suspensions with an average size of the recrystallized particles below 100 nm (photon correlation spectroscopy z-average). As can be observed by transmission electron microscopy the particles are very thin platelets with thicknesses in the range of only a few molecular layers. Nanoparticles of saturated monoacid triglycerides (smaller than 200 nm) exhibit uncommon melting behaviour, which is expressed in their differential scanning calorimetry curve by multiple endothermal peaks over a temperature range of about 10 °C. This effect was attributed earlier to the particle thickness distribution in the suspension rather than to polymorphic transitions since all the material exists in the stable β modification. Here we present experimental investigations on the correlation between the melting behaviour of trilaurin nanosuspensions and the particle thickness distribution determined by analysis of difference X-ray diffraction patterns recorded at progressively higher temperatures in the melting range of the particles. Because of the weak X-ray scattering of the systems investigated synchrotron radiation was used besides conventional sources. The Fourier analysis of the difference diffraction patterns is described in detail and the advantages and difficulties in using this method are discussed. It was observed that the melting temperatures of the nanoparticles increase with increasing particle thicknesses. Simultaneously a decrease in the interplanar (001) spacing with increasing particle thickness was found. Received: 27 July 1999 Accepted: 5 October 2000     

Matrices based on acrylic liquid-crystalline copolymers for the design of composites with quantum dots

Acrylic ternary cholesteric copolymers that selectively reflect light in a wide temperature range and carry functional carboxyl groups are synthesized and characterized. As shown by X-ray diffraction analysis, differential scanning calorimetry, optical microscopy, spectroscopy, and transmission electron microscopy, the cholesteric structure is formed in the copolymers. The optical properties of the copolymers are investigated. It is shown that homogeneous nanocomposites, in which the liquid-crystalline order is preserved, may be created.     

Crystallization and melting behavior of PP/nano-CaCO<Subscript>3</Subscript> composites with different interfacial interaction

The effect of different interfacial interaction on the crystallization and melting behavior of PP/nano-CaCO₃ composites was investigated using differential scanning calorimetry, X-ray diffraction and polarized optical microscope. The results indicated that nano-CaCO₃ acted as heterogeneous nuclei for PP crystallization. There existed a synergistic effect of heterogeneous nucleation between nano-CaCO₃ and compatibilizer for PP crystallization, which was proved by increasing the crystallization rate and decreasing the fold surface free energy as well as favoring the formation of β-crystal of PP. However, this synergistic effect was dependent on the interfacial interaction between PP and compatibilizer. The increased miscibility between compatibilizer and PP favored this synergistic effect.