On the visualization of heterogeneous plastic strains by Moiré interferometry

Moiré interferometry is a valuable tool for investigations of the mechanics of materials. It is characterized by high-sensitivity and full-field capability. In this paper, the applicability of moiré interferometry and microscopic magnification to the visualization of the heterogeneous nature of the plastic strains in a polycrystalline material is considered. Plastic deformation of a coarse-grained aluminum is considered in detail.     

Detecting the beginning of the shear band formation in uniaxial tensile tests by out-of-plane displacement measurements

We have used both electronic speckle-pattern interferometry (ESPI) and whole-field Subtractive Moiré (WSM) to follow the thickness reduction of sheet metal specimens subjected to uniaxial tensile tests. By analyzing the out-of-plane displacements induced between close load stages, we evaluated nonlinear effects linked to the progression of the thickness necking or transverse reduction in area of the sample. We observed that, during the transition zone of the test, long before reaching instability, the samples were thinned mainly along a relatively broad band. Due to its remarkable degree of localization, we identified this band as the diffuse necking. This diffuse necking preceded the development of the local neck and indicated the beginning of shear band formation.     

Focused ion beam Moiré method

A focused ion beam (FIB) Moiré method is proposed to measure the in-plane deformation of object in a micrometer scale. The FIB Moiré is generated by the interference between a prepared specimen grating and FIB raster scan lines. The principle of the FIB Moiré is described. The sensitivity and accuracy of deformation measurement are discussed in detail. Several specimen gratings with 0.14 and 0.20 μm spacing are used to generate FIB Moiré patterns. The FIB Moiré method is successfully used to measure the residual deformation in a micro-electro-mechanical system structure after removing the SiO₂ sacrificial layer with a 5000 lines/mm grating. The results demonstrate the feasibility of this method.     

Moiré topography: alternative technique in health care

The instrumentation and application of moiré topography in the diagnosis of corporal asymmetries associated to different illnesses of the osseous-muscular system in early ages is presented in this paper. A sample comprising 203 adolescents ranging between 12 and 15 years were studied. Some moiré topography analysis of human legs and the sole of the foot are also given as examples of moiré applications. The results show the advantages of using this technique in the health care and treatment of different illnesses in adolescents. Some of these advantages are provided by the easy diagnosis and the low cost of the moiré technique.     

Experimental analysis of thermal displacement and strain distributions in a small outline J-leaded electronic package by using wedged-glass phase-shifting moiré interferometry

To evaluate the influence of a printed wiring board (PWB) with a high coefficients of thermal expansion (CTE) on the thermal deformation of a small outline J-leaded electronic package (SOJ), a newly developed phase-shifting method was applied to moiré interferometry. This phase-shifting moiré interferometry method uses a wedged glass plate as a phase shifter to obtain displacement fields with a sensitivity of 100 nm/line. This technique also enabled the quantitative determination of strain distributions in all observation areas. Thermal loading was applied from room temperature (25 °C) to an elevated temperature (100 °C), and then the thermal strains of SOJ with and without the PWB were compared. The results showed that the concentrations of the longitudinal strains ε_xx and ε_yy became increasingly prominent when mounted on the PWB, and the shear strains γ_xy were concentrated at the corners of the silicon chip. The values of these strains increased by about 50% when the SOJ was mounted on the PWB.     

Application of digital phase-shift shadow Moiré to micro deformation measurements of curved surfaces

The shortcomings of conventional shadow Moiré topography have in the past been improved by means of the phase-shift method which enhances the sensitivity and allows to process the fringe patterns automatically. This paper presents a digital implementation of the phase-shifting process, which requires only one image to be taken. The grating lines, projected onto the deformed object surface, are captured directly with a digital camera. Next the reference grating is superimposed numerically onto the projected grating lines. Then a number of phase-shifts are performed taking into account the non-linearities in the expression for the height-dependent intensity field. Experimental results prove that these non-linearities can considerably affect the micro deformation measurements of curved surfaces. The proposed method is very efficient and eliminates all causes of erroneous measurements due to the miscalibration of phase-stepping devices.     

Shadow Moiré method for the determination of the source position in three-dimensional shearography

Shearography is a full-field non-contact optical technique used for characterisation of surface strain. In a multi-component system, the displacement derivative components are measured using a number of illumination positions. These components are then transformed into a three-dimensional coordinate system, using a knowledge of the source positions. This process is highly sensitive to errors in the knowledge of the source position. Shadow Moiré, with either linear or circular gratings, can be used to measure angle of illumination, with the measurement sensitivity and accuracy variable by changing the grating pitch. Circular gratings have a measurement range determined by multiple fringe analysis and linear gratings have a different measurement range determined by sub-fringe analysis. In this paper vertical linear, horizontal linear and circular gratings are combined to extend the measurement range and the accuracy of the measurement of the source position in two directions. Using this method the source position was measured to an accuracy of ±3%.     

Determination of residual stress by use of phase shifting moiré interferometry and hole-drilling method

A phase-shifting moiré interferometry and hole-drilling combined system was developed to determine residual stresses. The relationship between the 2D displacement data of three points around the drilled hole and the residual stresses relieved by hole-drilling was established. The experimental setup consisted of a four-beam moiré interferometer and a computer-controlled hole-drilling system. Two phase shifters controlled by computer were fixed in two of the four optic paths to directly get the displacement data. With special residual stresses calculation software, the phase distributions of the u and v field obtained by moiré interferometry were quickly converted into values of residual stresses. To analyze the accuracy of this experimental system, an aluminum specimen with a blind hole in the center was real-time tensioned in this system. The displacement field obtained by phase shifting moiré interferometry was compared with the finite element method solution. Good agreement was found with respect to each other. As an application, the in-depth residual stresses of a shot-peened aluminum plate were measured by this method, and possible error sources were discussed.     

Quantitative strain analysis of flip-chip electronic packages using phase-shifting moiré interferometry

In order to gauge the reliability of electronic packages, it is valuable to analyze thermally induced displacements and strains around bimaterial corners and within interconnections. The increased demand for computing performance has created increasingly complex electronic packages with miniaturized features, making it increasingly difficult to extract these quantities. Often, material properties at these length scales are not fully known, making modeling and simulation problematic. Thus, determining displacements and strains experimentally is attractive. In this study, an advanced flip-chip package with fine interconnection features was analyzed using phase-shifting moiré interferometry (PSMI) in conjunction with image analysis software developed for this purpose. Before the analysis, PSMI was qualified using an isotropic solid undergoing uniform thermal contraction, which yielded a displacement precision of ±4 nm. Then a high-magnification, high-resolution displacement and strain analysis was performed for a small cross-sectional region of the flip-chip package containing 20–100 μm sized features. The analysis quantifies these results and gives displacements and strains obtained by differentiating the displacement data using a strain-energy-based finite element formulation.     

Moiré fringes as two-dimensional autocorrelation of transmission function of linear gratings and its application for modulation transfer function measurement

In this work, we show that the transmission moiré pattern is two-dimensional autocorrelation of transmission function (2D-ACTF) of two superimposed linear gratings that make a small angle with each other. In this approach, the properties of moiré fringes vs. the relative displacement of the gratings are formulated. By measuring 2D-ACTF of two similar gratings, we evaluate the modulation transfer function (MTF) of the gratings’ generating system. This work is the generalized form of our previous works. The implied MTF measurement method is easier and faster than our previous methods.     

Moiré topography in odontology

For several decades, measurement of optical techniques has been used in different branches of science and technology. One of these techniques is the so-called moiré topography (MT) that enables the accurate measurement of different parts of the human body topography. This investigation presents the measurement of topographies of teeth and gums using an automated system of shadow moiré and the phase shift method in an original way. The fringe patterns used to compute the shape and the shape matrix itself are presented in the article. The phase shift method ensures precisions up to the order of microns. Advantages and disadvantages of using the MT are included. Besides, some positive and negative aspects concerned with the implementation of this technique in odontology are shown in the article.     

Analysis of CCD moiré pattern for micro-range measurements using the wavelet transform

A new approach based on the moiré theory and wavelet transform (WT) is proposed for measuring the micro-range distance between a charge-couple-device (CCD) camera and a two-dimensional reference grating. The micro-range distance is determined by measuring the pitch of the moiré pattern image, which is digitized by a CCD camera. A one-dimensional WT algorithm is applied to estimate the pitch of the moiré pattern. Experimental results prove that this technique is very efficient and highly accurate. The moiré range finder is an economic technique for measuring a micro-range distance.     

Moiré displacement measurement technique for a linear encoder

The light intensity diffracted from superimposed dual transmission gratings is sensitive to their relative lateral displacement but is also affected by changes in the air gap between them. Averaging the diffracted light intensities obtained in the gap range of a Fourier image distance, the resultant intensity was almost independent of the gap between the two gratings and had a period of half the pitch of the grating for the lateral displacement. This method can be used for a linear encoder in precision machining.     

Specification of spectral line shape and multiplex dispersion by self-imaging and moiré technique

Due to finite width of a spectral line, the visibility of the moiré fringes formed by a grating and the self-image of another similar grating reduces by the increase of the self-image order. This effect is exploited to specify the spectral line shape by evaluating the Fourier transform of a function related to the visibility. Even, by using in-expensive optics, the technique can provide the spectral line shapes of rather broad widths—of the order of nanometer and more—by precisions that are comparable by those obtained by expensive Fourier transform spectrometers.Besides, it is shown that by comparing the line shapes obtained with and without a dispersive medium between the gratings, one can specify the dispersion function of the medium in the wavelength range covered by the spectrum.     

Study of the multilayer PCB CTEs by moiré interferometry

Microelectronics packaging has been developing rapidly due to the demands for faster, lighter and smaller products. Printed circuit boards (PCBs) provide mechanical support and electrical interconnection for electronic devices. Many types of composite PCBs have been developed to meet various needs. Recent trends in reliability analysis of PCBs have involved development of the structural integrity models for predicting lifetime under thermal environmental exposure; however the theoretical models need verification by the experiment.

The objective of the current work is the development of an optical system and testing procedure for evaluation of the thermal deformation of PCBs in the wide temperature range. Due to the special requirements of the specimen and test condition, the existing technologies and setups were updated and modified. The discussions on optical methods, thermal loading chambers, and image data processing are presented. The proposed technique and specially designed test bench were employed successfully to measure the thermal deformations of PCB in the −40°C to +160°C temperature range. The video-based moiré interferometry was used for generating, capturing and analysis of the fringe patterns. The obtained information yields the needed coefficients of thermal expansion (CTE) for tested PCBs.     

Analysis of the waterjet contact/impact on target material

Numerical modeling via finite element analyses (FEA) and experimental measurements via moiré interferometry were applied to the investigation of abrasive waterjet (AWJ) drilling. Polycarbonate and alumina blocks with dimensions of 25.4 mm×19.5 mm×6.25 mm were subjected to concentrated static loads experimentally and numerically. The assumptions of the FEA model are verified by comparing the experimental results with the numerical solution. A closed-form solution confirmed the correlation between the two. It was concluded that the assumption of the FEA model (e.g. mesh, boundary conditions, pressure loading, etc.) represented the static conditions. This conclusion allowed the application of a hybrid numerical/experimental technique to understand the complex interaction of the target material and the AWJ slurry column during drilling.     

Large amplitude point-vibration measurement with optical-fiber moiré-based technique

We describe a technique that is used for the real-time measurement of the vibration of an object point. The technique can be used when the vibration is characterized by a large amplitude, i.e. several millimeters. The technique has additional advantages that it requires no special surface treatment and is insensitive to object in-plane displacements that are small. In this technique an object point is illuminated by a small diameter beam (at an angle) that is structured with straight parallel fringes. The illuminated object point is then imaged onto a Ronchi ruling. The total light transmitted through the Ronchi ruling is then used to recover the vibration of the object point, in real time, by using well-known servo techniques.     

Determination of residual stresses within plasma spray coating using Moiré interferometry method

In this paper, residual stresses of the Ni-Cr-B-Si coatings prepared by supersonic plasma spray processing were measured by moiré interferometry and X-ray diffraction method. Moiré interferometry method was used in measuring the distribution of residual stresses of the Ni-Cr-B-Si coatings alongside the specimen thickness direction, then the distribution of residual stresses both in the substrate and the coating was also analyzed. Experimental results showed that residual stresses in the coating and the substrate are tensile and compressive separately; residual stresses of the coating are diminished with the increase of the distance from the coating surface and almost zero at the coating-substrate interface; the maximum of compressive residual stresses of the substrate are present to the vicinity of the coating-substrate interface. It could be concluded that residual stresses in the specimen would result from the dismatch of thermophysical properties between the coating and substrate during the spray process, and the distribution of residual stresses of the substrate would be influenced by the sandblasting prior to spraying.